Aluminum alloy square ingot crystallizer
Technical field
The utility model relates to aluminum alloy processing technology field, particularly a kind of aluminum alloy square ingot crystallizer.
Background technology
In semi-continuous casting, metal bath is imported outer wall equably with in water-cooled crystallizer, solidification and crystallization under the effect of crystallizer wall and crystallizer base, and then form comparatively firm solidified shell, when the horizontal liquid level of the metal bath in device to be crystallized reaches preset height, the haulage gear of casting machine drives base and the solidified shell be set on base to move down continuously, equably with certain speed.The ingot casting part that is frozen into wherein departing from crystallizer is subject to cooling water immediately and directly cools, the crystallizing layer of ingot casting advances to central area and complete solidification and crystallization thereupon continuously, reach after given size until extrusion ingot length and stop casting, unload ingot casting rod, casting machine base gets back to home position, completes a casting time.
Wherein, Birmasil side's ingot constantly, aluminum alloy square ingot is cooling forming in crystallizer, as shown in Figure 1, crystallizer is formed by two the first connecting portions 01 and two the second connecting portion 02 tandem arrays, wherein the first connecting portion 01 is in industry said large, in the second connecting portion 02 industry said little.First connecting portion 01 and the second connecting portion 02 junction are provided with rounding 03, and wherein the radius of rounding 03 is 50mm.Two the first connecting portions 01 are positioned opposite, and two the second connecting portions 02 are positioned opposite, the first connecting portion 01 and the second connecting portion 02 middle formation side ingot forming cavity.Wherein the length of the first connecting portion 01 is greater than the length of the second connecting portion 02, and the inner surface of the second connecting portion 02 is plane.
But, duralumin, hard alumin ium alloy or extra super duralumin alloy large gauge square ingot casting shaping time, inner surface due to the second connecting portion 02 is plane or becomes V-shaped (as Fig. 2), when aluminum alloy square ingot casting is shaping, be unfavorable for that internal stress discharges, cause with the second connecting portion 02 and rounding 03 contact stress comparatively large, square ingot casting ftractures, and the yield rate of the side's of making ingot is lower.
Therefore, the how yield rate of the side's of raising ingot is those skilled in the art's technical problems urgently to be resolved hurrily.
Utility model content
The purpose of this utility model is to provide a kind of aluminum alloy square ingot crystallizer, with the yield rate of the side's of raising ingot.
For achieving the above object, the utility model provides a kind of aluminum alloy square ingot crystallizer, described crystallizer is formed by two the first connecting portions and two the second connecting portion tandem arrays, two described first connecting portions are positioned opposite, two described second connecting portions are positioned opposite, the junction of described first connecting portion and described second connecting portion is provided with rounding, described first connecting portion and described second connecting portion middle formation side ingot forming cavity, the length of described first connecting portion is greater than the length of described second connecting portion, described second connecting portion inner surface is to away from the described first cambered outwards arcwall face in connecting portion side.
Preferably, the radius of described rounding is 70mm-85mm.
Preferably, the radius of described second connecting portion arcwall face is 300mm-500mm, and with the inner surface transition and linkage of described rounding.
Preferably, the inner surface of described first connecting portion is arc-shaped surface.
Preferably, described crystallizer is processed by aluminum alloy pretensioning plate.
In technique scheme, the aluminum alloy square ingot crystallizer that the utility model provides, wherein, crystallizer is formed by two the first connecting portions and two the second connecting portion tandem arrays, two the first connecting portions are positioned opposite, two the second connecting portions are positioned opposite, the junction of the first connecting portion and the second connecting portion is provided with rounding, first connecting portion and the second connecting portion middle formation side ingot forming cavity, the length of the first connecting portion is greater than the length of the second connecting portion, and the second connecting portion inner surface is to away from the first cambered outwards arcwall face in connecting portion side.Add man-hour when carrying out aluminum alloy square ingot, molten state aluminium liquid imports outer wall equably with in water-cooled crystallizer, solidification and crystallization under the effect of crystallizer wall and crystallizer base.
Known by foregoing description, in the crystallizer that the utility model provides, because the second connecting portion is to away from the first cambered outwards arcwall face in connecting portion side, the side's of optimizing ingot forming cavity interior shape, reduce casting stress, and then the situation avoiding aluminum alloy square ingot casting to ftracture, therefore the crystallizer that provides of the application can the yield rate of the side's of raising ingot.
Accompanying drawing explanation
Fig. 1 is the structural representation of traditional a kind of crystallizer;
Fig. 2 is the structural representation of traditional another kind of crystallizer;
The structural representation of the crystallizer that Fig. 3 provides for the utility model embodiment.
Wherein in Fig. 1-3: 01-first connecting portion, 02-second connecting portion, 03-rounding;
1-first connecting portion, 2-second connecting portion, 3-rounding.
Detailed description of the invention
Core of the present utility model is to provide a kind of aluminum alloy square ingot crystallizer, with the yield rate of the side's of raising ingot.
In order to make those skilled in the art understand the technical solution of the utility model better, below in conjunction with drawings and embodiments, the utility model is described in further detail.
Please refer to Fig. 3, in a kind of detailed description of the invention, the aluminum alloy square ingot crystallizer that the utility model provides, wherein, crystallizer is formed by two the first connecting portions 1 and two the second connecting portion 2 tandem arrays, two the first connecting portions 1 are positioned opposite, two the second connecting portions 2 are positioned opposite, the junction of the first connecting portion 1 and the second connecting portion 2 is provided with rounding 3, first connecting portion 1 and the second connecting portion 2 middle formation side ingot forming cavity, the length of the first connecting portion 1 is greater than the length of the second connecting portion 2, second connecting portion 2 inner surface is to away from the cambered outwards arcwall face of the first connecting portion 1 side.Wherein, the radius of rounding 3 can be identical with traditional rounding radii.
Add man-hour when carrying out aluminum alloy square ingot, molten state aluminium liquid imports outer wall equably with in water-cooled crystallizer, solidification and crystallization under the effect of crystallizer wall and crystallizer base.
Known by foregoing description, in the crystallizer that the utility model specific embodiment provides, because the second connecting portion 2 is to away from the cambered outwards arcwall face of the first connecting portion 1 side, the side's of optimizing ingot forming cavity interior shape, reduce casting stress, and then the situation avoiding aluminum alloy square ingot casting to ftracture, therefore the crystallizer that provides of the application can the yield rate of the side's of raising ingot.
Preferably, the radius of rounding 3 is 70mm-85mm, and preferably, the radius of rounding 3 is 80mm.By increasing rounding 3 radius, be convenient to stress when discharging square ingot casting further, and then the yield rate of the side's of improve ingot.
More preferred, the radius of the second connecting portion 2 arcwall face is 300mm-500mm, and with the inner surface transition and linkage of rounding 3.Namely as shown in Figure 3, R1=r, because the second connecting portion 2 arcwall face radius is identical with rounding 3 radius, the second connecting portion 2 can be made to seamlessly transit with rounding 3, and then it is shaping to be convenient to crystallizer, the side's of being convenient to ingot stress equilibrium release simultaneously.
In order to the yield rate of the side's of raising ingot further, preferably, the inner surface of the first connecting portion 1 is arcwall face.Concrete, the arc radius R of the first connecting portion 1 inner surface is greater than the arc radius R1 of the second connecting portion 2 inner surface.
On the basis of above-mentioned each scheme, preferably, crystallizer is processed by aluminum alloy pretensioning plate.
In this description, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is the difference with other embodiments, between each embodiment identical similar portion mutually see.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the utility model.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein when not departing from spirit or scope of the present utility model, can realize in other embodiments.Therefore, the utility model can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.