CN205200330U - Safety belt fixation nut reinforcing plate upgrades mould - Google Patents
Safety belt fixation nut reinforcing plate upgrades mould Download PDFInfo
- Publication number
- CN205200330U CN205200330U CN201520963937.9U CN201520963937U CN205200330U CN 205200330 U CN205200330 U CN 205200330U CN 201520963937 U CN201520963937 U CN 201520963937U CN 205200330 U CN205200330 U CN 205200330U
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Abstract
The utility model relates to a safety belt fixation nut reinforcing plate upgrades mould, including last membrane module, lower membrane module and stripper, last membrane module set gradually 2 terrace dies that punch a hole, 1 die -cut terrace die of local appearance and 1 bending - cut off terrace die along feed direction, lower membrane module has set gradually 2 die hole that punch a hole of corresponding parts complex with last membrane module, 1 die -cut die hole of local appearance and bending - cut off die groove along feed direction, the stripper on open the die -cut hole of local appearance that there is 2 through -holes that can pass the terrace die that punches a hole and can passes the die -cut terrace die of local appearance, can pass the bending - cut off the bending of terrace die - cut off hole, the stripper through stripper spring with unload the bolt and be connected with last membrane module. The utility model discloses can realize adopting the mould production methods that upgrades who takes shape in succession to prepare safety belt fixation nut reinforcing plate, can ensure the safety in production, improve production efficiency and part quality, reduction in production cost can satisfy part accuracy and mass production's requirement.
Description
Technical field
The utility model relates to a kind of mould, particularly a kind of safety belt hold-down nut stiffener progressive die.
Background technology
Fig. 1-Figure 2 shows that safety belt hold-down nut stiffener, material is DC01, expects thick 3mm, annual production 120000.Material phosphorus content≤10%, tensile strength >=270MPa, yield strength 130 ~ 260MPa, Chang Shuai≤28% of Shen after Duan, stamping formabilily is good.Former forming technology scheme is: blanking, punching → bending, totally two secondary moulds.First secondary mould adopts upside_down mounting compound die, and play bar discharging, part drops on counterdie, with the pickup of magnet hand.Placement and the taking-up of the second minor bend mould part also need to use magnet hand.This technique mainly existence operation has potential safety hazard, inefficiency, the problems such as lathe occupancy is high, and part quality is unstable.
Summary of the invention
The technical problems to be solved in the utility model is: provide a kind of safety belt hold-down nut stiffener progressive die, can realize adopting the progressive die mode of production of progressive forming to prepare safety belt hold-down nut stiffener, can ensure safety in production, enhance productivity and part quality, reduce production cost, solve above-mentioned problems of the prior art.
The technical scheme solved the problems of the technologies described above is: a kind of safety belt hold-down nut stiffener progressive die, comprise upper die component, lower mold assemblies and stripper, described upper die component is disposed with 2 piercing punches along feedstock direction, 1 die-cut punch of local form and 1 bending-cut-out punch, described lower mold assemblies is disposed with 2 the punching concave die holes coordinated with 2 of upper die component piercing punches along feedstock direction, 1 the die-cut die hole of local form coordinated with the local form of upper die component die-cut punch and with bend-the cutting off 1 that punch coordinates and bend-cut off die groove of upper die component, described stripper has can through 2 through holes of piercing punch and local form's hole punching that can pass the die-cut punch of local form, that can pass bending-cut-out punch bends-cuts off hole, described stripper is connected with upper die component with stripper bolt by discharging spring.
The punch retainer that described upper die component also includes upper bolster, the upper die plate be connected with upper bolster and is connected with upper die plate, described piercing punch, the die-cut punch of local form and bending-cut off punch to be arranged on punch retainer, the integral concave mould that described lower mold assemblies also includes die shoe, the counterdie backing plate be connected with die shoe and is connected with counterdie backing plate, described punching concave die hole, the die-cut die hole of local form and bending-cut-out die groove are all arranged on integral concave mould.
Described upper cross base is provided with guide pin bushing, described die shoe is provided with the guide pillar coordinated with guide pin bushing.
Described die shoe is provided with limited post, limited post is also provided with and deposits block.
Described punch retainer is also provided through the inner guiding post of stripper, described integral concave mould has the inward oriented hole coordinated with inner guiding post.
One side of described integral concave mould is also provided with stock guide, lower mold assemblies is also provided with the guide pad alignd with stock guide be positioned at outside integral concave mould.
Described bending-cut off on punch and have floating pilot pin by pilot pin spring fitting, bending-to cut off on punch and have material returned pin by material returned pin spring fitting, described bending-cut off in die groove having the correcting pin-and-hole coordinated with floating pilot pin.
The die-cut die hole of described local form and be also provided with alignment pin on bend-cutting off between die groove integral concave mould, described stripper has the dowel hole with detent fit.
Described bending-to cut off die groove be made up of kicker, baffle plate and baffle plate spring, described baffle plate spring fitting is on die shoe and bottom rail backing plate, baffle plate is connected with baffle plate spring and is positioned at counterdie backing plate, kicker is connected with baffle plate, kicker is positioned at the kicker hole that integral concave mould has, and the width in kicker hole is less than the width of baffle plate.
Described upper bolster and die shoe are provided with hanger.
The utility model is optimized by former forming technology, devises the progressive die of secondary three stations, to ensure safety in production, enhance productivity and part quality, reduces production cost.The utility model adopts the punch and matrix structure of integrated straight general formula, simplifies mould structure, reduces die assembly difficulty.Facts have proved, the part quality of production is stablized, and Mould operation is simple, safety, and production efficiency is high, and mould structure is reasonable, repeats assembly precision high, easy to maintenance, can meet the requirement of element precision and production in enormous quantities.
Below, in conjunction with the accompanying drawings and embodiments the technical characteristic of the safety belt hold-down nut stiffener progressive die of the utility model is further described.
Accompanying drawing explanation
Fig. 1: safety belt hold-down nut stiffener front view.
Fig. 2: safety belt hold-down nut stiffener right view.
Fig. 3: safety belt hold-down nut stiffener expanded view.
The A-A sectional view of Fig. 4: Fig. 6.
The B-B sectional view of Fig. 5: Fig. 6.
Fig. 6: the safety belt hold-down nut stiffener progressive die structure schematic diagram (mold closing state eliminates the parts such as upper bolster, upper die plate, punch retainer) of the utility model.
Fig. 7: the upper die component stereogram of the utility model.
Fig. 8: the lower mold assemblies stereogram of the utility model.
Fig. 9: the stripper stereogram of the utility model.
Figure 10: the utility model is bends-cut off punch structure schematic diagram.
Figure 11: Layout.
In figure: 1-die shoe, 2-integral concave mould, 201-punching concave die hole, the die-cut die hole of 202-local form, 203-bends-cuts off die groove, 204-inward oriented hole, 3-guide pillar, 4-upper bolster, 5-guide pin bushing, 6-upper die plate, 7-inner guiding post, 8-punch retainer, 9-stripper, 91-through hole, 92-local form hole punching, 93-bends-cuts off hole, 94-dowel hole, 10-pilot pin spring, 11-bends-cuts off punch, 12-piercing punch, 13-floats pilot pin, 14-counterdie backing plate, 15-baffle plate spring, 16-baffle plate, 17-kicker, 18-hanger, 19-discharging spring, 20-material returned pin, 21-material returned pin spring, the die-cut punch of 22-local form, 23-stripper bolt, 24-stock guide, 25-alignment pin, 26-deposits block, 27-limited post, 28-guide pad, 29-billot.
The corresponding station of numeral in Figure 11.
Detailed description of the invention
Embodiment 1: a kind of safety belt hold-down nut stiffener progressive die, comprise upper die component, lower mold assemblies and stripper 9, the punch retainer 8 that described upper die component includes upper bolster 4, the upper die plate 6 be connected with upper bolster and is connected with upper die plate, punch retainer 8 is disposed with the die-cut punch 22 of 2 piercing punches, 12,1 local form and 1 bending-cut-out punch 11 along feedstock direction.
The integral concave mould 2 that described lower mold assemblies includes die shoe 1, the counterdie backing plate 14 be connected with die shoe and is connected with counterdie backing plate, on described integral concave mould 2 along feedstock direction be disposed with 2 the punching concave die holes 201 coordinated with 2 of upper die component piercing punches, the die-cut die hole 202 of 1 local form coordinated with the local form of upper die component die-cut punch and with bend-the cutting off 1 that punch coordinates and bend-cut off die groove 203 of upper die component.Described bending-to cut off die groove 203 be made up of kicker 17, baffle plate 16 and baffle plate spring 15, described baffle plate spring 15 is arranged on die shoe 1 and bottom rail backing plate 14, baffle plate 16 is connected with baffle plate spring 15 and is positioned at counterdie backing plate, kicker 17 is connected with baffle plate 16, kicker is positioned at the kicker hole that integral concave mould has, and the width in kicker hole is less than the width of baffle plate.
During mold closing state, the piercing punch 12 of upper die component, the die-cut punch of local form 22, bending-cut off punch 11 lays respectively at the punching concave die hole 201 of lower mold assemblies, the die-cut die hole 202 of local form, bending-to cut off in die groove 203.
Described bending-cut off on punch 11 being provided with floating pilot pin 13 by pilot pin spring 10, bending-to cut off on punch, by material returned pin spring 21, material returned pin 20 being installed, described bending-cut off in die groove having the correcting pin-and-hole coordinated with floating pilot pin, namely kicker has the correcting pin-and-hole coordinated with floating pilot pin.
Described stripper 9 has can through 2 through holes 91 of piercing punch and can through local form's hole punching 92 of the die-cut punch of local form, can through bending-cut off punch bending-cut off hole 93, described stripper 9 is connected with the upper mould fixed plate 8 of upper die component with stripper bolt 23 by discharging spring 19.
Described upper cross base 4 is provided with guide pin bushing 5, described die shoe 1 is provided with the guide pillar 3 coordinated with guide pin bushing.Described die shoe 1 is provided with limited post 27, the effect of limited post is used for when mold work controlling patrix in the position of lower dead center, during work, patrix is descending, when upper bolster lower surface contacts with the upper surface of limited post, illustrate that patrix is just lower to lower dead center, the height of limited post is the thickness that the shut height of mould deducts upper and lower die holder.Limited post is also provided with and deposits block 26; deposit the effect of block: be used for time mould is idle protecting the flexible member in mould; as spring etc.; when mould does not work, need first to be placed on limited post depositing block, then put part of the upper die; be placed in die storehouse to deposit; the weight of part of the upper die is not directly pressed on flexible member, thus plays protection mould elastic component, extend the object of die life.
Described punch retainer 8 is also provided through the inner guiding post 7 of stripper 9, described integral concave mould 2 has the inward oriented hole 204 coordinated with inner guiding post.The die-cut die hole 202 of described local form and be also provided with alignment pin 25 on bend-cutting off between die groove 203 integral concave mould, described stripper has the dowel hole 94 with detent fit.One side of described integral concave mould 2 is also provided with stock guide 24, lower mold assemblies is also provided with the guide pad 28 alignd with stock guide be positioned at outside integral concave mould.Described upper bolster and die shoe are provided with hanger 18.
the main feature of the utility model mould is as follows:
(1) have employed the accurate mould bases of middle guide pillar that slides, the quality of fit of guide pillar, guide pin bushing is pressed H6/h5 and is manufactured, material selection 45 steel.Punch retainer devises 2 inner guiding posts for punch retainer, stripper and die guiding, fit clearance controls at about 0.005mm, mould is worked under dual guiding, improve guiding accuracy and the relative positional accuracy of mould, be convenient to again assembling and the maintenance of mould, ensure that mould repeats precision when assembling.
(2) have employed 2 limited posts, when guaranteeing stamping-out, patrix remains consistent in the position of lower dead center, maintains the stationarity of upper and lower die holder, ensures the depth of parallelism of stripper and upper and lower die holder, protect mould and equipment not damaged.
(3) billot send to guiding adopt one-sided stock guide and guide pad spacing, send the rear straight flange location of spacing by special-shaped die hole first to, by two alignment pins location during die-cut profile waste material, bending forming adopts two pilot pins that float accurately to locate.In order to ensure size and the positional precision of part, after die assembly, the step pitch error <0.005mm often walked, step pitch accumulated error <0.01mm.
(4) in order to simplify mould structure, save mold materials, bending forming is same work step with cutting off carrier design.In this station, the equal rounding in working position, front and back of bending-cut-out punch, die, complete bending forming, arranged on left and right sides working portion is sharp cutting edge structure, completes carrier and is separated.Therefore the fit clearance of punch and matrix surrounding is different.Shaping punch and matrix monolateral fit clearance in front and back is 3mm, and the monolateral fit clearance of punch and matrix at die-cut position, left and right is 0.23mm.On punch except 2 floating pilot pins are installed, 1 material returned pin is also installed, plays inloading part effect.In die hole, be furnished with elastic ejector block, not only play the effect of head part but also play the effect of binder, guarantee discharging safety, reduce bending springback, improve part quality.
(5) adopt elasticity discharging and elastic ejector device, make billot separated and shaping under impaction state, prevent part from producing buckling deformation when stamping-out and bending forming, effectively control resilience, guarantee part quality.Stripper stroke is 17mm, and the requirement of selecting total compression amount when must meet maximum stripping force and spring works in stamping-out and shaping of discharging spring, as calculated, selects 10 three post precision standard spring SWM30-65, wherein devices for discharging 7,3, head part device.Punch and stripper adopt double-faced clearance to be 0.04mm.
the utility model mould vital part design and manufaction:
(1) die part as shown in Figure 8, in order to simplify mould structure, be convenient to manufacture, die adopts monolithic construction, material selection Cr12moV, heat treatment hardness 60 ~ 64HRC, cutting edge nibs adopts low-speed WEDM processing, the dimensional tolerance of working portion presses the manufacture of IT5 level, the site error <0.005mm in each hole.The bilateral fit clearance of stamping-out cutting edge and punch is 0.12mm, and the working portion of bending forming and the fit clearance of punch are 1.2mm.The main failure forms of die is blocking of waste materials, thus causes die spalling, and cutting edge of die is designed to the form that straight wall adds step material spilling hole.
(2) piercing punch adopts conventional step fixed form, punch and fixed head fit clearance are 0.06mm, for ensureing that punch has good rigidity, punch Design of length are become 60mm, final choice be precision standard punch, model specification is SPAL13-60-P9.1.
(3) conveniently manufacture, what outline die punch adopted is straight-through structure, material selection Cr12moV, heat treatment hardness 58 ~ 62HRC, adopts linear cutter, and the dimensional tolerance of working portion presses the manufacture of IT6 level.Cross sectional shape due to this punch is long narrow structure, adopts screw to add the fixed form of locating slot.
(4) bending-be separated punch structure to adopt through type, material selection and heat treatment requirements, to fix square work identical with special-shaped punch.As shown in Figure 10, the initial double-faced clearance in pilot pin and correcting hole is designed to 0.04mm for version and fixing means thereof.
(5) other templates also should have higher precision, and punch retainer, stripper material adopt Cr12, and heat treatment hardness is 53 ~ 55HRC.Punch pilot hole, the region of interest coordinated with inner guiding post adopt low-speed WEDM to process, and mismachining tolerance controls within 0.005mm.
the utility model using die stock layout designs:
As shown in Figure 3, appearance and size is 110mm × 48mm to part development size, and lengthwise dimension is comparatively large, adopts single mode can reduce Making mold difficulty, saves manufacturing cost.Also need during stock layout to consider following factor:
(1) accurately, reliably locating to provide to subsequent handling, reducing accumulated error, punching 2 of giving priority in arranging for
Φ9
+ 0.15mm hole, as the location of second and third step and the fabrication hole of correcting.
(2) for simplifying punch and matrix structure, being convenient to Making mold, improving die life, External Shape is gone out in two steps.
(3) for guaranteeing safety that process part processing sends in mould and steadily, carrier should have enough strength and stiffness, devises bilateral carrier.
(4) for reducing accumulated error, improve stamping precision, when ensureing strength of concave mould, station number should be the least possible, only arranged necessary punching, die-cut, forming cutting 3 stations.
Comprehensive above analysis, be improve stock utilization, should arrange compact between each station, adopt the pattern type of single arrangement, bilateral carrier, as shown in figure 11, billot width is 126mm to stock layout, scrap (bridge) 7mm, step pitch 55mm.Operation is: 1. rush 2 Φ 9
+ 0.15mm hole; 2. die-cut profile waste material; 3. bending forming and die-cut both sides carrier.
As shown in figure 11, station 1 is punching 2 Φ 9 to forming process of the present utility model
+ 0.15mm hole (by piercing punch 12 and punching concave die hole 201); Station 2 is die-cut local form (by the die-cut punch 22 of local form and local outline die die hole 202); Station 3 is bending forming and die-cut both sides carrier (by bending-cut-out punch 11 and bending-cut-out die groove 203).
Claims (10)
1. a safety belt hold-down nut stiffener progressive die, it is characterized in that: comprise upper die component, lower mold assemblies and stripper (9), described upper die component is disposed with 2 piercing punches (12) along feedstock direction, 1 the die-cut punch of local form (22) and 1 bending-cut-out punch (11), described lower mold assemblies is disposed with 2 the punching concave die holes (201) coordinated with 2 of upper die component piercing punches along feedstock direction, 1 the die-cut die hole of the local form (202) coordinated with the local form of upper die component die-cut punch and with bend-the cutting off 1 that punch coordinates and bend-cut off die groove (203) of upper die component, described stripper (9) has can through 2 through holes (91) of piercing punch and local form's hole punching (92) that can pass the die-cut punch of local form, that can pass bending-cut-out punch bends-cuts off hole (93), described stripper (9) is connected with upper die component with stripper bolt (23) by discharging spring (19).
2. safety belt hold-down nut stiffener progressive die according to claim 1, it is characterized in that: described upper die component also includes upper bolster (4), the upper die plate (6) be connected with upper bolster and the punch retainer (8) be connected with upper die plate, described piercing punch (12), the die-cut punch of local form (22) and bending-cut off punch (11) to be arranged on punch retainer (8), described lower mold assemblies also includes die shoe (1), the counterdie backing plate (14) be connected with die shoe and the integral concave mould (2) be connected with counterdie backing plate, described punching concave die hole (201), the die-cut die hole of local form (202) and bending-cut-out die groove (203) are all arranged on integral concave mould (2).
3. safety belt hold-down nut stiffener progressive die according to claim 2, is characterized in that: described upper bolster (4) is provided with guide pin bushing (5), described die shoe (1) is provided with the guide pillar (3) coordinated with guide pin bushing.
4. safety belt hold-down nut stiffener progressive die according to claim 2, is characterized in that: described die shoe (1) is provided with limited post (27), limited post is also provided with and deposits block (26).
5. safety belt hold-down nut stiffener progressive die according to claim 2, it is characterized in that: the inner guiding post (7) described punch retainer (8) being also provided through stripper (9), described integral concave mould (2) has the inward oriented hole (204) coordinated with inner guiding post.
6. safety belt hold-down nut stiffener progressive die according to claim 2, it is characterized in that: a side of described integral concave mould (2) is also provided with stock guide (24), lower mold assemblies is also provided with the guide pad (28) alignd with stock guide be positioned at outside integral concave mould.
7. the safety belt hold-down nut stiffener progressive die according to any one of claim 1-6, it is characterized in that: described bending-cut off on punch (11) being provided with floating pilot pin (13) by pilot pin spring (10), bending-to cut off on punch being provided with material returned pin (20) by material returned pin spring (21), described bending-cut off in die groove having the correcting pin-and-hole coordinated with floating pilot pin.
8. the safety belt hold-down nut stiffener progressive die according to any one of claim 2-6, it is characterized in that: the die-cut die hole of described local form (202) and be also provided with alignment pin (25) on bend-cutting off between die groove (203) integral concave mould, described stripper has and the dowel hole of detent fit (94).
9. the safety belt hold-down nut stiffener progressive die according to any one of claim 2-6, it is characterized in that: described bending-to cut off die groove (203) be made up of kicker (17), baffle plate (16) and baffle plate spring (15), described baffle plate spring (15) is arranged on die shoe (1) and bottom rail backing plate (14), baffle plate (16) is connected with baffle plate spring (15) and is positioned at counterdie backing plate, kicker (17) is connected with baffle plate (16), kicker is positioned at the kicker hole that integral concave mould has, and the width in kicker hole is less than the width of baffle plate.
10. the safety belt hold-down nut stiffener progressive die according to any one of claim 2-6, is characterized in that: described upper bolster and die shoe are provided with hanger (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520963937.9U CN205200330U (en) | 2015-11-27 | 2015-11-27 | Safety belt fixation nut reinforcing plate upgrades mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520963937.9U CN205200330U (en) | 2015-11-27 | 2015-11-27 | Safety belt fixation nut reinforcing plate upgrades mould |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205200330U true CN205200330U (en) | 2016-05-04 |
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ID=55838071
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520963937.9U Expired - Fee Related CN205200330U (en) | 2015-11-27 | 2015-11-27 | Safety belt fixation nut reinforcing plate upgrades mould |
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| Country | Link |
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| CN (1) | CN205200330U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105436310A (en) * | 2015-11-27 | 2016-03-30 | 柳州职业技术学院 | Progressive die for safety belt fixing nut stiffening plate |
| CN109433922A (en) * | 2018-11-14 | 2019-03-08 | 鹤山联塑实业发展有限公司 | A kind of Metal pipe strap quickly goes out part mold |
| CN109894523A (en) * | 2019-03-20 | 2019-06-18 | 嘉兴市禾泰精密五金有限公司 | A kind of artificial intelligence cochlea conductive plate progressive die |
| CN115415416A (en) * | 2022-08-17 | 2022-12-02 | 成都飞机工业（集团）有限责任公司 | Multi-process composite forming device and part forming method |
-
2015
- 2015-11-27 CN CN201520963937.9U patent/CN205200330U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105436310A (en) * | 2015-11-27 | 2016-03-30 | 柳州职业技术学院 | Progressive die for safety belt fixing nut stiffening plate |
| CN109433922A (en) * | 2018-11-14 | 2019-03-08 | 鹤山联塑实业发展有限公司 | A kind of Metal pipe strap quickly goes out part mold |
| CN109433922B (en) * | 2018-11-14 | 2024-02-13 | 鹤山联塑实业发展有限公司 | Quick die for metal pipe clamps |
| CN109894523A (en) * | 2019-03-20 | 2019-06-18 | 嘉兴市禾泰精密五金有限公司 | A kind of artificial intelligence cochlea conductive plate progressive die |
| CN115415416A (en) * | 2022-08-17 | 2022-12-02 | 成都飞机工业（集团）有限责任公司 | Multi-process composite forming device and part forming method |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160504 Termination date: 20171127 |
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| CF01 | Termination of patent right due to non-payment of annual fee |