CN205194470U - It is horizontal to STREAMING transformer cooler - Google Patents

It is horizontal to STREAMING transformer cooler Download PDF

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Publication number
CN205194470U
CN205194470U CN201520935021.2U CN201520935021U CN205194470U CN 205194470 U CN205194470 U CN 205194470U CN 201520935021 U CN201520935021 U CN 201520935021U CN 205194470 U CN205194470 U CN 205194470U
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oil
tank
heat exchange
oil collection
end cover
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金英爱
蒋志鹏
曹晓峰
刘研
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Jilin University
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Jilin University
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Abstract

本实用新型公开了一种横置对流式变压器冷却器,包括换热水箱和两端的集油箱;所述集油箱与换热水箱之间设有挡油板,两端的集油箱通过所述挡油板之间安装的换热管相联通;所述左集油箱通过隔板将其分割为上方的进口集油箱和下方的出口集油箱;在所述换热水箱的上端盖与换热管之间设有网状隔板;本实用新型与传统的竖置式放置方式相比,减少了对油泵和水泵压力的要求,且不需要克服变压器油本身的重力,结构及制作工艺简单。网状隔板的圆孔采用间隔布置方式,使换热管被均匀淋浇冷却,提高换热效率。

The utility model discloses a horizontal convection transformer cooler, which comprises a water exchange tank and oil collection tanks at both ends; an oil baffle plate is arranged between the oil collection tank and the heat exchange tank, and the oil collection tanks at both ends pass through the oil baffle The heat exchange tubes installed between the plates communicate with each other; the left oil collection tank is divided into an upper inlet oil collection tank and a lower outlet oil collection tank through a partition; between the upper end cover of the heat exchange water tank and the heat exchange tubes Equipped with a mesh partition; compared with the traditional vertical placement, the utility model reduces the pressure requirements of the oil pump and water pump, and does not need to overcome the gravity of the transformer oil itself, and the structure and manufacturing process are simple. The round holes of the mesh partition are arranged at intervals, so that the heat exchange tubes are evenly sprayed and cooled, and the heat exchange efficiency is improved.

Description

一种横置对流式变压器冷却器A horizontal convection transformer cooler

技术领域technical field

本实用新型属于强化换热设备,涉及电力变压器冷却器装置,属于强油水冷式冷却器,具体涉及一种横置对流式变压器冷却器。The utility model belongs to enhanced heat exchange equipment, relates to a power transformer cooler device, belongs to a strong oil water-cooled cooler, and in particular relates to a horizontal convection transformer cooler.

背景技术Background technique

变压器是电力系统中的一个极其重要的设备,广泛使用在各个等级的电网中,起到变换电压等级、传输电能的作用,其中油浸式变压器的应用最为广泛,在高负荷运作的情况下,油浸式变压器中的变压器油温度急剧上升,而高温对变压器内部的绝缘材料的危害巨大,在长时间的高温环境中,绝缘材料会逐渐丧失绝缘和机械性能,大大减少变压器的使用寿命。因此,如何合理有效的散热,降低变压器油温度,已成为当务之急。The transformer is an extremely important device in the power system. It is widely used in various levels of power grids to change the voltage level and transmit electric energy. Among them, the oil-immersed transformer is the most widely used. In the case of high-load operation, The temperature of transformer oil in oil-immersed transformers rises sharply, and high temperature has great harm to the insulating materials inside the transformer. In a long-term high-temperature environment, the insulating materials will gradually lose their insulation and mechanical properties, greatly reducing the service life of the transformer. Therefore, how to dissipate heat reasonably and effectively and reduce the temperature of transformer oil has become a top priority.

针对变压器温升问题,目前常用的冷却方式有以下几种:油浸自冷式、油浸风冷式、强迫油循环风冷式和强迫油循环水冷式。随着我国工业的快速发展,对电力的要求与日俱增,我国电力系统朝着高压、大容量的方向发展,这对变压器冷却器的冷却能力提出了新的要求。对于63000kV·A及以上的变压器,需采用强油风冷却器或强油水冷却器。传统的强油风冷却器的本体为一组带有螺旋肋片的金属管,两端各有一集油室,集油室内焊油隔板,以形成多回路的油循环。但该冷却方式需要风扇,风扇可靠性差,电机、风冷控制回路等经常发生故障,维护工作量大,风扇噪声大,不适合在人群较密集的地方使用。而传统的强油水冷器油由圆筒形水箱构成,箱中放置冷却铜管,沿油高度方向有隔板间隔,以改变油流路径,由于采用直板间隔,拐弯处存在流动死角,形成死油区,不能够很好的换热,此外,其制作工艺复杂,能源消耗大,运行成本较高。To solve the problem of transformer temperature rise, the commonly used cooling methods are as follows: oil-immersed self-cooling, oil-immersed air-cooled, forced oil circulation air-cooled and forced oil circulation water-cooled. With the rapid development of my country's industry, the demand for power is increasing day by day, and my country's power system is developing in the direction of high voltage and large capacity, which puts forward new requirements for the cooling capacity of transformer coolers. For transformers of 63000kV·A and above, a strong oil-air cooler or a strong oil-water cooler is required. The body of the traditional strong oil air cooler is a group of metal tubes with spiral fins, and there is an oil collection chamber at each end. The oil collection chamber is welded with an oil partition to form a multi-circuit oil circulation. However, this cooling method requires a fan, and the reliability of the fan is poor. Motors, air-cooling control circuits, etc. often fail, the maintenance workload is heavy, and the fan noise is loud. The oil in the traditional strong oil water cooler is composed of a cylindrical water tank. Cooling copper pipes are placed in the tank, and there are partitions along the oil height direction to change the oil flow path. The oil area cannot exchange heat well. In addition, its manufacturing process is complicated, energy consumption is large, and operating cost is high.

实用新型内容Utility model content

为了克服以上现有的技术问题,本实用新型采用冷却水自然对流的方式实现换热,提出一种减少辅助设备能量消耗,并且提高换热能力的横置对流式变压器冷却器,结合附图,本实用新型的技术方案如下:In order to overcome the above existing technical problems, the utility model adopts the natural convection of cooling water to realize heat exchange, and proposes a horizontal convection transformer cooler that reduces energy consumption of auxiliary equipment and improves heat exchange capacity. Combined with the accompanying drawings, The technical scheme of the utility model is as follows:

一种横置对流式变压器冷却器,包括中间的换热水箱17和两端的集油箱;所述换热水箱17上、下分别设置带有进水口8的上端盖10和带有出水口9的下端盖11;所述集油箱与换热水箱17之间设有挡油板,两端的集油箱通过所述挡油板之间安装的换热管7相联通;A horizontal convection transformer cooler, including a middle heat exchange tank 17 and oil collection tanks at both ends; the upper and lower sides of the heat exchange tank 17 are respectively provided with an upper end cover 10 with a water inlet 8 and a water outlet 9 The lower end cover 11; an oil baffle is provided between the oil collection tank and the heat exchange water tank 17, and the oil collection tanks at both ends are connected through the heat exchange tubes 7 installed between the oil baffles;

所述集油箱包括位于换热水箱17一端的左集油箱和另一端的右集油箱18;The oil collection tank includes a left oil collection tank at one end of the heat exchange tank 17 and a right oil collection tank 18 at the other end;

所述左集油箱上、下分别设置带有进油口3的左集油箱上端盖19和带有出油口9的左集油箱下端盖20,所述左集油箱通过隔板2将其分割为上方的进口集油箱14和下方的出口集油箱15;The upper and lower parts of the left oil collection tank are respectively provided with an upper end cover 19 of the left oil collection tank with an oil inlet 3 and a lower end cover 20 of the left oil collection tank with an oil outlet 9, and the left oil collection tank is divided by a partition 2 It is the inlet oil collection tank 14 above and the outlet oil collection tank 15 below;

所述左集油箱和右集油箱18两侧通过左端盖1和右端盖13实现闭合密封。Both sides of the left oil collection tank and the right oil collection tank 18 are closed and sealed by the left end cover 1 and the right end cover 13 .

在所述换热水箱17的上端盖10与换热管7之间设有网状隔板6;A mesh partition 6 is provided between the upper end cover 10 of the heat exchange tank 17 and the heat exchange tube 7;

所述网状隔板6上加工的网孔呈相邻错位排列的方式分布。The mesh holes processed on the mesh partition 6 are distributed in a manner of adjacent dislocation arrangement.

与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the utility model has the beneficial effects of:

1、本实用新型采用横置式放置,与传统的竖置式放置方式相比,减少了对油泵和水泵压力的要求,且不需要克服变压器油本身的重力。1. The utility model adopts horizontal placement, compared with the traditional vertical placement, it reduces the pressure requirements on the oil pump and water pump, and does not need to overcome the gravity of the transformer oil itself.

2、本实用新型与传统圆筒形水箱相比,外部轮廓呈长方形,上端盖,下端盖,左端盖,右端盖均可采用冲压的方式制作,通过法兰或焊接方式连接。换热管采用胀接的方式与左、右挡油板紧密连接,制作工艺简单。2. Compared with the traditional cylindrical water tank, the utility model has a rectangular outer profile. The upper end cover, the lower end cover, the left end cover and the right end cover can all be made by stamping and connected by flange or welding. The heat exchange tubes are tightly connected with the left and right oil baffles by means of expansion joints, and the manufacturing process is simple.

3、本实用新型所采用的网状隔板可通过冲压的方式制作,圆孔采用间隔布置方式,这样可以使换热管被均匀淋浇冷却,提高换热效率。3. The mesh partition used in the utility model can be made by stamping, and the round holes are arranged at intervals, so that the heat exchange tubes can be evenly sprayed and cooled, and the heat exchange efficiency can be improved.

附图说明Description of drawings

图1为本实用新型内部结构示意图;Fig. 1 is a schematic diagram of the internal structure of the utility model;

图2为本实用新型中网状隔板的结构示意图。Fig. 2 is a structural schematic diagram of a mesh partition in the present invention.

图中:In the picture:

1.左端盖2.隔板3.进油口4.出油口5.左挡油板6.网状隔板7.换热管8.进水口9.出水口10.上端盖11.下端盖12.右挡油板13.右端盖14.进口集油箱15.出口集油箱16.上集水箱17.换热水箱18.右集油箱19.左集油箱上端盖20.左集油箱下端盖21.右集油箱上端盖22.右集油箱下端盖。1. Left end cover 2. Separator 3. Oil inlet 4. Oil outlet 5. Left oil baffle 6. Mesh partition 7. Heat exchange tube 8. Water inlet 9. Water outlet 10. Upper end cover 11. Lower end Cover 12. Right oil baffle 13. Right end cover 14. Inlet oil collection tank 15. Outlet oil collection tank 16. Upper water collection tank 17. Exchange water tank 18. Right oil collection tank 19. Left oil collection tank upper end cover 20. Left oil collection tank lower end cover 21. The upper end cover of the right oil collection tank. 22. The lower end cover of the right oil collection tank.

具体实施方式detailed description

为了进一步说明本实用新型的技术方案,结合说明书附图,本实用新型的具体实施方式阐述如下:In order to further illustrate the technical solution of the utility model, in conjunction with the accompanying drawings, the specific implementation of the utility model is set forth as follows:

如图1所示,本实用新型公开了一种横置对流式变压器冷却器,其外部轮廓呈长方体结构,主要由中间的换热水箱17、位于换热水箱17左侧的左集油箱和位于右侧的又集油箱18组成。As shown in Figure 1, the utility model discloses a horizontally placed convective transformer cooler. The oil collection tank 18 on the right side forms again.

所述换热水箱17上方设置有上端盖10,且在上端盖10上设有进水口8;在换热水箱17下方设置有下端盖11,且在下端盖11上设有出水口9,换热水箱17两侧设有左挡油板5和右挡油板12,将换热水箱17与左集油箱和右集油箱18相隔,换热水箱17外围由壳体(图中未显示)构成,在左挡油板5和右挡油板12之间,横穿过换热水箱17,采用胀接的方式,水平设置安装有多根换热管7,换热管7将联通做集油箱与右集油箱18。An upper end cover 10 is provided above the heat exchange tank 17, and a water inlet 8 is provided on the upper end cover 10; a lower end cover 11 is provided below the water exchange tank 17, and a water outlet 9 is provided on the lower end cover 11. Both sides of the hot water tank 17 are provided with a left oil baffle 5 and a right oil baffle 12, which separate the heat exchange tank 17 from the left oil collection tank and the right oil collection tank 18. , between the left oil baffle plate 5 and the right oil baffle plate 12, across the heat exchange water tank 17, in the way of expansion connection, a plurality of heat exchange tubes 7 are installed horizontally, and the heat exchange tubes 7 will be connected as oil collection tanks With the right oil collection tank 18.

如图2所示,在换热水箱17的上端盖10的下方,换热管7上方设有网状隔板6,且网状隔板6上的圆孔采用相邻错位排列,即积偶相间的方式分布,该网状隔板可采用冲压的方式制作。As shown in Figure 2, under the upper end cover 10 of the heat exchange tank 17, a mesh partition 6 is arranged above the heat exchange tube 7, and the round holes on the mesh partition 6 are arranged in an adjacent dislocation, that is, the product pair Alternately distributed, the mesh partition can be made by stamping.

在本实施例中,网状隔板6的长为L,宽为W,共分布有203个圆孔,圆孔直径为0.0125L,圆孔水平间隔为0.0375L,竖直间隔为0.1W,圆孔与侧边的距离为0.0875L,与上下边的距离为0.1W。In this embodiment, the length of the mesh partition 6 is L, the width is W, and there are 203 round holes distributed in total, the diameter of the round holes is 0.0125L, the horizontal interval of the round holes is 0.0375L, and the vertical interval is 0.1W. The distance between the round hole and the side is 0.0875L, and the distance between the upper and lower sides is 0.1W.

所述左集油箱由左端盖1、左挡油板5、左集油箱上端盖19、左集油箱前端盖(图中未显示)、左集油箱后端盖(图中未显示)和左集油箱下端盖20组成,并由隔板2分割为上方的进口集油箱14和下方的出口集油箱15,所述左集油箱上端盖19上方设有进油口3,左集油箱下端盖20下方设有出油口4。The left oil collecting tank is composed of a left end cover 1, a left oil baffle plate 5, an upper end cover 19 of the left oil collecting tank, a front end cover of the left oil collecting tank (not shown in the figure), a rear end cover of the left oil collecting tank (not shown in the figure) and a left oil collecting tank The lower end cover 20 of the fuel tank is composed of the upper inlet oil collection tank 14 and the lower outlet oil collection tank 15 by the partition plate 2. An oil inlet 3 is arranged above the upper end cover 19 of the left oil collection tank. An oil outlet 4 is provided.

所述右集油箱18由右端盖13、右集油箱上端盖21、右集油箱下端盖22、右集油箱上端盖(图中未显示)和右集油箱下端盖(图中未显示)组成。Described right oil collecting tank 18 is made up of right end cover 13, right oil collecting tank upper end cover 21, right oil collecting tank lower end cover 22, right oil collecting tank upper end cover (not shown in the figure) and right oil collecting tank lower end cover (not shown in the figure).

本实用新型中左端盖1、右端盖13、上端盖10、下端盖11以及左挡油板5、右挡油板12和壳体(图中未显示)采用冲压或焊接的方式制作,并且他们之间可以直接通过法兰连接。In the utility model, the left end cover 1, the right end cover 13, the upper end cover 10, the lower end cover 11, the left oil baffle 5, the right oil baffle 12 and the housing (not shown in the figure) are made by stamping or welding, and they They can be directly connected by flanges.

本实用新型的工作过程如下:The working process of the present utility model is as follows:

高温变压器油通过油泵经由进油口3,进入进口集油箱14,经由上部的换热管7内部流入右集油箱18,然后经过下部的换热管7内部进入出口集油箱15,最后通过出油口4流出冷却器。与此同时,冷却水通过水泵由进水口8流入上集水箱,通过网状隔板后淋浇在换热管7外部,实现与换热管7内部温度较高的变压器油对流换热,从而冷却变压器油。冷却水流过换热管7外部后,通过出水口9流出冷却器,完成对流换热。The high-temperature transformer oil enters the inlet oil collection tank 14 through the oil pump through the oil inlet 3, flows into the right oil collection tank 18 through the upper heat exchange tube 7, then enters the outlet oil collection tank 15 through the lower heat exchange tube 7, and finally passes through the oil outlet Port 4 exits the cooler. At the same time, the cooling water flows into the upper water collection tank from the water inlet 8 through the water pump, and pours on the outside of the heat exchange tube 7 after passing through the mesh partition to realize convective heat exchange with the transformer oil with a higher temperature inside the heat exchange tube 7, thereby Cool transformer oil. After the cooling water flows through the outside of the heat exchange tube 7, it flows out of the cooler through the water outlet 9 to complete convective heat exchange.

Claims (3)

1.一种横置对流式变压器冷却器,其特征在于:1. A horizontal convection transformer cooler, characterized in that: 包括中间的换热水箱(17)和两端的集油箱;Including the heat exchange tank (17) in the middle and the oil collection tank at both ends; 所述换热水箱(17)上、下分别设置带有进水口(8)的上端盖(10)和带有出水口(9)的下端盖(11);An upper end cover (10) with a water inlet (8) and a lower end cover (11) with a water outlet (9) are arranged on the upper and lower sides of the heat exchange tank (17); 所述集油箱与换热水箱(17)之间设有挡油板,两端的集油箱通过所述挡油板之间安装的换热管(7)相联通;An oil baffle is arranged between the oil collection tank and the heat exchange water tank (17), and the oil collection tanks at both ends are connected through the heat exchange tubes (7) installed between the oil baffles; 所述集油箱包括位于换热水箱(17)一端的左集油箱和另一端的右集油箱(18);The oil collection tank includes a left oil collection tank at one end of the heat exchange tank (17) and a right oil collection tank (18) at the other end; 所述左集油箱上、下分别设置带有进油口(3)的左集油箱上端盖(19)和带有出油口(9)的左集油箱下端盖(20),所述左集油箱通过隔板(2)将其分割为上方的进口集油箱(14)和下方的出口集油箱(15);The upper and lower sides of the left oil collecting tank are respectively provided with an upper end cover (19) of the left oil collecting tank with an oil inlet (3) and a lower end cover (20) of the left oil collecting tank with an oil outlet (9). The oil tank is divided into an upper inlet oil collection tank (14) and a lower outlet oil collection tank (15) by a partition (2); 所述左集油箱和右集油箱(18)两侧通过左端盖(1)和右端盖(13)实现闭合密封。Both sides of the left oil collection tank and the right oil collection tank (18) are closed and sealed by the left end cover (1) and the right end cover (13). 2.如权利要求1所述一种横置对流式变压器冷却器,其特征在于:2. A horizontal convection transformer cooler as claimed in claim 1, characterized in that: 在所述换热水箱(17)的上端盖(10)与换热管(7)之间设有网状隔板(6)。A mesh partition (6) is provided between the upper end cover (10) of the heat exchange tank (17) and the heat exchange tube (7). 3.如权利要求2所述一种横置对流式变压器冷却器,其特征在于:3. A horizontal convection transformer cooler as claimed in claim 2, characterized in that: 所述网状隔板(6)上加工的网孔呈相邻错位排列的方式分布。The mesh holes processed on the mesh partition (6) are distributed in a manner of adjacent dislocation arrangement.
CN201520935021.2U 2015-11-20 2015-11-20 It is horizontal to STREAMING transformer cooler Expired - Fee Related CN205194470U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105304278A (en) * 2015-11-20 2016-02-03 吉林大学 Transversely-arranged convection type transformer cooler
CN113990621A (en) * 2021-11-02 2022-01-28 李梓彤 Transformer cooling device
CN114334377A (en) * 2021-12-23 2022-04-12 中车株洲电机有限公司 Vertical installation oil duct structure of transformer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105304278A (en) * 2015-11-20 2016-02-03 吉林大学 Transversely-arranged convection type transformer cooler
CN113990621A (en) * 2021-11-02 2022-01-28 李梓彤 Transformer cooling device
CN114334377A (en) * 2021-12-23 2022-04-12 中车株洲电机有限公司 Vertical installation oil duct structure of transformer

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