CN205192729U - Synthesize image check out test set suitable for LED car light - Google Patents

Synthesize image check out test set suitable for LED car light Download PDF

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Publication number
CN205192729U
CN205192729U CN201520820369.7U CN201520820369U CN205192729U CN 205192729 U CN205192729 U CN 205192729U CN 201520820369 U CN201520820369 U CN 201520820369U CN 205192729 U CN205192729 U CN 205192729U
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China
Prior art keywords
led car
applicable
car lamp
checkout equipment
combined imaging
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CN201520820369.7U
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Chinese (zh)
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傅森
沈亚飞
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SUZHOU YAOTENG PHOTOELECTRIC Co Ltd
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SUZHOU YAOTENG PHOTOELECTRIC Co Ltd
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Abstract

The utility model relates to a synthesize image check out test set suitable for LED car light, including the equipment body, its characteristics are: this internal determine module that is provided with of equipment is provided with the visual detection platform on it, distribute on the visual detection platform and control the subassembly. Simultaneously, determine module's data output end is continuous with the data input end of visual detection platform. And, install lighting components on the visual detection platform, the equipment body is provided with energy feeding device, and energy feeding device's output links to each other with determine module, visual detection platform, lighting components's transmission of electricity port. From this, exempt from artifical perusal, avoid highlight injury eyes. Simultaneously, through camera and the cooperation of industry control computer, realize compiling and publishing the detection of light colour, colour difference, luminance, operating current etc. To LED car lamp module, detection efficiency is high, the false retrieval can not appear, and it is tired to avoid the manual work to detect. Moreover, the parameter is detected and the difference adjustment of waiting to detect the product can be be based on, there is extremely strong adaptability.

Description

Be applicable to the combined imaging checkout equipment of LED car lamp
Technical field
The utility model relates to a kind of image detection equipment, particularly relates to a kind of combined imaging checkout equipment being applicable to LED car lamp.
Background technology
Making a general survey of LED car lamp module production field, in order to ensure the quality of product, needing to carry out multiple tracks Performance Detection to product in process of production, to screen out defective defective products in time.But, own feature due to LED car lamp module is made up of multiple assembly, global shape is various but with the object such as wire harness of complexity, make the finished product detection of producing back segment at present, being difficult to energy can use the equipment such as AOI, X-ray, ICT to carry out corresponding Performance Detection to single component as production leading portion, and end properties detects and splits into several detection operation by its many employing.Such as: color, brightness etc. mainly rely on human eye, electrically then mostly make some electrical measurement frocks and detect, etc.
But also bring problems, such as: LED is generally brighter, human eye is easily subject to the injury of high light, and meanwhile, human eye easily produces erroneous judgement, and efficiency is low, and easily produces fatigue, thus is missed by defective products; Adopting multiple frock to detect can affect again the right efficiency of production; Moreover the increase of operation means the rising of human cost, and then have influence on cost and the competitive power of product.
Further, provide the major company of checkout equipment also to have more abroad and develop imaging monitor equipment for the color of LED and the detection of brightness.But prices hundreds thousand of easily allows a lot of small and medium size companies hang back.Moreover existing checkout equipment or too complexity, be unfavorable for that the detection for the LED in peculiar field is promoted.
There is a prior art, 201410741115.6, which provide a kind of LED visual inspection machine.Specifically, this technical scheme comprises the feeding unit driving LED semi-finished product material Tape movement; For the CCD detecting unit of LED semi-manufacture Quality Detection; After feeding unit feed direction is located at feeding unit, what cut LED semi-manufacture material strip cuts unit; For controlling the controller of above-mentioned parts collaborative work; CCD detecting unit has four, is arranged in order along feeding unit feed direction, and CCD detecting unit comprises camera, and camera is positioned at above feeding unit; Feeding unit, cut unit and camera is electrically connected with controller respectively.
The object of the actual realization of the prior art is that it has saving product, cuts the waste, and detection speed is fast, and accuracy rate, reliability are high, saves the advantages such as human cost.But cannot complete effective manpower-free to detect, what is more important, cannot provide a testing environment sealed, and still there is the defect that LED illumination can affect naked eyes.
Because above-mentioned defect, the design people, actively in addition research and innovation, to founding a kind of combined imaging checkout equipment being applicable to LED car lamp, make it have more value in industry.
Utility model content
For solving the problems of the technologies described above, the purpose of this utility model is to provide a kind of combined imaging checkout equipment being applicable to LED car lamp.
The combined imaging checkout equipment being applicable to LED car lamp of the present utility model, include apparatus body, wherein: in described apparatus body, be provided with detection components, described apparatus body is provided with Visual retrieval platform, described Visual retrieval platform is distributed with manipulation component, the data output end of described detection components is connected with the data input pin of Visual retrieval platform, described Visual retrieval platform is provided with light fixture, described apparatus body is provided with energy resource supply device, the output terminal of described energy resource supply device and detection components, Visual retrieval platform, the transmission of electricity port of light fixture is connected.
Further, the above-mentioned combined imaging checkout equipment being applicable to LED car lamp, wherein, described detection components includes carrying platform, described carrying platform is provided with camera, and the data output end of described camera is connected with the data processing port of industrial computer.
Further, the above-mentioned combined imaging checkout equipment being applicable to LED car lamp, wherein, described Visual retrieval platform includes equipment supporter, and described equipment supporter is equipped with fixed head, described fixed head is embedded with display device, parameter panel.
Further, the above-mentioned combined imaging checkout equipment being applicable to LED car lamp, wherein, described parameter panel is electric current display panel, and described display device is LED display, or described display device is LCD display.
Further, the above-mentioned combined imaging checkout equipment being applicable to LED car lamp, wherein, described manipulation component includes control knob, scram button, adjusting knob, keyboard, mouse, the control port of described control knob, scram button, adjusting knob, keyboard, mouse is connected with the control end of industrial computer.
Further, the above-mentioned combined imaging checkout equipment being applicable to LED car lamp, wherein, described apparatus body includes accomodation case, described accomodation case is arranged cabinet door, is provided with shutter in described accomodation case, and described shutter is distributed with through hole.
Further, the above-mentioned combined imaging checkout equipment being applicable to LED car lamp, wherein, the top of described accomodation case is provided with view window, and described view window is distributed with film plating layer.
Further, the above-mentioned combined imaging checkout equipment being applicable to LED car lamp, wherein, be provided with some displacement adjusting parts bottom described apparatus body, described displacement adjusting part is universal wheel, and described universal wheel is provided with brake.
Further, the above-mentioned combined imaging checkout equipment being applicable to LED car lamp, wherein, described universal wheel is provided with height adjustment assembly, and described height adjustment assembly is adjusting knob.
Again further, the above-mentioned combined imaging checkout equipment being applicable to LED car lamp, wherein, described light fixture includes lamp bracket, described lamp bracket is provided with daylight lamp, or is provided with LED, or be provided with shadowless lamp.
By such scheme, the utility model at least has the following advantages:
1, manpower-free's visual inspection, avoids high light to injure eyes.
2, coordinated with industrial computer by camera, realize the detection to LED car lamp module glow color, aberration, brightness, working current etc., detection efficiency is high, there will not be flase drop, avoids manual detection tired.
3, detected parameters can adjust according to the difference of product to be detected, has extremely strong adaptability.
4, whole testing process can realize automatically, reduces human cost.
5, have view window, be convenient to realize artificial sampling observation and testing process supervision, improve Detection job.
6, be convenient to carrying, place, different production testing environment can be adapted to needs are installed.
Above-mentioned explanation is only the general introduction of technical solutions of the utility model, in order to better understand technological means of the present utility model, and can be implemented according to the content of instructions, coordinates accompanying drawing to be described in detail as follows below with preferred embodiment of the present utility model.
Accompanying drawing explanation
Fig. 1 is the structural representation of the combined imaging checkout equipment being applicable to LED car lamp.
In figure, the implication of each Reference numeral is as follows.
1 Visual retrieval platform 2 manipulation component
3 carrying platform 4 cameras
5 fixed head 6 display device
7 parameter panel 8 accomodation cases
9 view window 10 universal wheels
11 lamp bracket 12 daylight lamps
13 cabinet doors
Embodiment
Below in conjunction with drawings and Examples, embodiment of the present utility model is described in further detail.Following examples for illustration of the utility model, but are not used for limiting scope of the present utility model.
The combined imaging checkout equipment being applicable to LED car lamp as shown in Figure 1, include apparatus body, its unusual part is: in order to the visual observation realizing manpower-free's naked eyes detects, be provided with detection components in the apparatus body that the utility model adopts, apparatus body is provided with Visual retrieval platform 1.Meanwhile, consider manually-operated convenience, Visual retrieval platform 1 is distributed with manipulation component 2, the data output end of detection components is connected with the data input pin of Visual retrieval platform 1.Certainly, the illumination needs during considering routine use, convenient operation person observes various parameter in time, and Visual retrieval platform 1 is provided with light fixture.Specifically, consider the facility of producing and installing, this light fixture includes lamp bracket 11, lamp bracket 11 is provided with daylight lamp 12, or is provided with LED, or be provided with shadowless lamp, and the current illumination of its demand fulfillment needs.
Further, consider the stable operation of each device, can give LED car lamp to be detected stable energy supply, this apparatus body is provided with energy resource supply device, and its output terminal is connected with the transmission of electricity port of detection components, Visual retrieval platform 1, light fixture simultaneously.For the ease of adapting to different needs for electricity, energy resource supply device can comprise D.C. regulated power supply, Switching Power Supply.
In conjunction with the utility model one preferably embodiment, in order to firmly place LED car lamp to be detected, the detection components of employing includes carrying platform 3.Meanwhile, in order to effectively gather the operational data of LED car lamp, and avoid naked eyes to look at straight, carrying platform 3 is provided with camera 4, the data output end of this camera 4 is connected with the data processing port of industrial computer.Certainly, considering that LED car lamp kind to be detected is each different, in order to improve measuring accuracy, realizing the adjustment of multi-angle, link position adjusting part on camera 4, the height and the horizontal shift that meet camera 4 adjust.
Further, in order to the convenience of lifting operation, the Visual retrieval platform 1 that the utility model adopts includes equipment supporter, and equipment supporter is equipped with fixed head 5, it is embedded with display device 6, parameter panel 7, constitutes the layout of integrated form.Like this, both met the display needs of data, picture, and taken into account again parameter simultaneously and regulated and read.Specifically, the parameter panel 7 adopted is electric current display panel.Further, consider the difference of operation environment and the demand difference of display degree of accuracy, display device 6 is LED display.Certainly, can also LCD display.
In conjunction with practical operation, consider in actual testing process the regulation and control that can relate to many group parameters, in order to simplify non-essential detection as far as possible, improve the property convenient for control in detecting, the manipulation component 2 that the utility model adopts includes control knob, scram button, adjusting knob simultaneously.Meanwhile, in order to the overall control treatment meeting industrial computer is convenient, the control port of each button is connected with the control end of industrial computer.Like this, can, from realizing the collection controlling feedback and control data to the full extent, be convenient to form test log.
Again further, in order to avoid the interference of external surround lighting, the apparatus body that the utility model adopts includes accomodation case 8, accomodation case 8 arranges cabinet door 13, has been convenient to closed test.Meanwhile, the test of many parts or carry out light path distributed controll, is provided with shutter in accomodation case 8.Further, this shutter is distributed with through hole, is convenient to being routed through when assembling, can not the unnecessary interference of output.Moreover in order under the prerequisite not stimulating naked eyes, convenient operation personal observations, is provided with view window 9 at the top of accomodation case 8, and view window 9 is distributed with film plating layer.Like this, LED car lamp light to be detected can not be allowed directly to stimulate naked eyes.
Meanwhile, the facility that equipment of considering is carried, is provided with some displacement adjusting parts bottom apparatus body.Specifically, this displacement adjusting part is universal wheel 10, and universal wheel 10 is provided with brake.Like this, once after being in place, can avoid occurring second displacement by braking locking.Certainly, consider that actual placement ground may be non-level, in order to ensure that overall placement is steady, the height adjustment assembly that adjusting knob is formed can be provided with on universal wheel 10, realize the levelling of surface level.
Actual service condition of the present utility model is as follows: first, first measure the parameter such as glow color, brightness, working current of qualified LED car lamp module (being called for short: standard component), binding isotherm calculated value again, sets an error range, and is standard by this range set.Then, by the parameter such as glow color, brightness, working current of system measurement LED car lamp module to be measured (being called for short: to be measured), and show on display and reometer.Afterwards, the standard of the parameters such as the glow color of to be measured, brightness, working current and earlier set is compared, to determine OK or NG of product to be tested.If OK, carry out the detection of next group product to be tested.If NG, take out NG product, by system reset, then carry out next group test.Certainly, in order to realize the abnormality alarming of visualize, after there is NG, the utility model can carry out sound alarm, is glimmered simultaneously warn by warning lamp.
Also can be found out by reference to the accompanying drawings by above-mentioned character express, after adopting the utility model, gather around and have the following advantages:
1, manpower-free's visual inspection, avoids high light to injure eyes.
2, coordinated with industrial computer by camera, realize the detection to LED car lamp module glow color, aberration, brightness, working current etc., detection efficiency is high, there will not be flase drop, avoids manual detection tired.
3, detected parameters can adjust according to the difference of product to be detected, has extremely strong adaptability.
4, whole testing process can realize automatically, reduces human cost.
5, have view window, be convenient to realize artificial sampling observation and testing process supervision, improve Detection job.
6, be convenient to carrying, place, different production testing environment can be adapted to needs are installed.
The above is only preferred implementation of the present utility model; be not limited to the utility model; should be understood that; for those skilled in the art; under the prerequisite not departing from the utility model know-why; can also make some improvement and modification, these improve and modification also should be considered as protection domain of the present utility model.

Claims (10)

1. be applicable to the combined imaging checkout equipment of LED car lamp, include apparatus body, it is characterized in that: in described apparatus body, be provided with detection components, described apparatus body is provided with Visual retrieval platform (1), described Visual retrieval platform (1) is distributed with manipulation component (2), the data output end of described detection components is connected with the data input pin of Visual retrieval platform (1), described Visual retrieval platform (1) is provided with light fixture, described apparatus body is provided with energy resource supply device, the output terminal of described energy resource supply device and detection components, Visual retrieval platform (1), the transmission of electricity port of light fixture is connected.
2. the combined imaging checkout equipment being applicable to LED car lamp according to claim 1, it is characterized in that: described detection components includes carrying platform (3), described carrying platform (3) is provided with camera (4), the data output end of described camera (4) is connected with the data processing port of industrial computer.
3. the combined imaging checkout equipment being applicable to LED car lamp according to claim 1, it is characterized in that: described Visual retrieval platform (1) includes equipment supporter, described equipment supporter is equipped with fixed head (5), described fixed head (5) is embedded with display device (6), parameter panel (7).
4. the combined imaging checkout equipment being applicable to LED car lamp according to claim 3, it is characterized in that: described parameter panel (7) is electric current display panel, described display device (6) is LED display, or described display device (6) is LCD display.
5. the combined imaging checkout equipment being applicable to LED car lamp according to claim 1, it is characterized in that: described manipulation component (2) includes control knob, scram button, adjusting knob, keyboard, mouse, the control port of described control knob, scram button, adjusting knob, keyboard, mouse is connected with the control end of industrial computer.
6. the combined imaging checkout equipment being applicable to LED car lamp according to claim 1, it is characterized in that: described apparatus body includes accomodation case (8), described accomodation case (8) is arranged cabinet door (13), described accomodation case is provided with shutter in (8), and described shutter is distributed with through hole.
7. the combined imaging checkout equipment being applicable to LED car lamp according to claim 6, is characterized in that: the top of described accomodation case (8) is provided with view window (9), and (9) are distributed with film plating layer to described view window.
8. the combined imaging checkout equipment being applicable to LED car lamp according to claim 1, it is characterized in that: bottom described apparatus body, be provided with some displacement adjusting parts, described displacement adjusting part is universal wheel (10), and (10) are provided with brake to described universal wheel.
9. the combined imaging checkout equipment being applicable to LED car lamp according to claim 8, is characterized in that: described universal wheel (10) is provided with height adjustment assembly, and described height adjustment assembly is adjusting knob.
10. the combined imaging checkout equipment being applicable to LED car lamp according to claim 1, it is characterized in that: described light fixture includes lamp bracket (11), described lamp bracket (11) is provided with daylight lamp (12), or LED is installed, or shadowless lamp is installed.
CN201520820369.7U 2015-10-22 2015-10-22 Synthesize image check out test set suitable for LED car light Active CN205192729U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520820369.7U CN205192729U (en) 2015-10-22 2015-10-22 Synthesize image check out test set suitable for LED car light

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105387998A (en) * 2015-10-22 2016-03-09 苏州耀腾光电有限公司 LED vehicle lamp integrated image detection equipment
CN108036931A (en) * 2017-12-29 2018-05-15 宁波中亿自动化装备有限公司 Lamplight brightness detection device and the lamplight brightness value detection method for final inspection machine
CN111312092A (en) * 2019-12-11 2020-06-19 深圳彩晨科技有限公司 Novel high-brightness waterproof LED commercial display screen

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105387998A (en) * 2015-10-22 2016-03-09 苏州耀腾光电有限公司 LED vehicle lamp integrated image detection equipment
CN108036931A (en) * 2017-12-29 2018-05-15 宁波中亿自动化装备有限公司 Lamplight brightness detection device and the lamplight brightness value detection method for final inspection machine
CN111312092A (en) * 2019-12-11 2020-06-19 深圳彩晨科技有限公司 Novel high-brightness waterproof LED commercial display screen

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