CN205184415U - Deep -hole drilling machine intelligence monitoring device - Google Patents
Deep -hole drilling machine intelligence monitoring device Download PDFInfo
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- CN205184415U CN205184415U CN201520984130.3U CN201520984130U CN205184415U CN 205184415 U CN205184415 U CN 205184415U CN 201520984130 U CN201520984130 U CN 201520984130U CN 205184415 U CN205184415 U CN 205184415U
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Abstract
The utility model discloses a deep -hole drilling machine intelligence monitoring device, including main board, rotational speed monitoring module, the vibration monitoring module of monitoring, rotational speed monitoring module and vibration monitoring module all install on the main shaft of drilling machine, and are connected with the main board electricity of monitoring, the main monitoring is equipped with alarm module on the board. The utility model discloses an install rotational speed monitoring module, vibration monitoring module on the main shaft of drilling machine, the operational aspect of real -time supervision main shaft takes place when unusual when the data of monitoring, sends the warning by the main board of monitoring, reminds the operative employee to carry out fault finding to equipment, has protected the safety of drilling machine and the life of drill bit effectively. The intelligent monitoring of drilling machine.
Description
Technical field
The present invention relates to a kind of drill attachment, special supervising device.
Background technology
In machining, usually the hole that hole depth and the ratio in aperture are greater than 6 is called deep hole.During gun drilling, heat radiation and chip removal difficulty, and because drilling rod is elongated poor rigidity, easily produce bending and vibrate.General all will solution by pressurized cooling system cools and chip removal problem, especially the most difficult processing of gun drill of diameter≤4.0mm, and often prop up gun drill price more than thousand yuan, if often fractureed, not only affect working (machining) efficiency and workpiece quality, be also a no small waste to enterprise simultaneously.
After deliberation, when gun drilling, all can there are abnormal vibrations in gun drill before fractureing, but on deep hole drilling machine, also do not carry out the device of monitoring analysis for these vibrations at present.
Summary of the invention
The technical problem to be solved in the present invention is: provide a kind of device that can carry out automatic monitoring early warning to deep hole drilling machine.
The solution that the present invention solves its technical problem is: a kind of deep hole drilling machine intelligent monitoring and controlling device, include main monitoring board, rotation speed monitoring module, vibration monitoring module, described rotation speed monitoring module and vibration monitoring module are installed on the main shaft of drilling machine, and be electrically connected with main monitoring board, described main monitoring board is provided with alarm module.
As the further improvement of technique scheme, also include torque monitoring module, described torque monitoring module is arranged on the main shaft of drilling machine equally, and is electrically connected with main monitoring board.
As the further improvement of technique scheme, also include vision monitoring module, described vision monitoring module includes image unit, contrast unit, and described vision monitoring module is electrically connected with main monitoring board, and described image unit faces drill bit.
As the further improvement of technique scheme, also include temperature monitoring module, hydraulic pressure monitoring module, described temperature monitoring module is all electrically connected with main monitoring board with hydraulic pressure monitoring module; Described temperature monitoring module is arranged in hydraulic oil container, and described hydraulic pressure monitoring module is arranged on hydraulic oil nozzle.
As the further improvement of technique scheme, also include communication module, described communication module is electrically connected with main monitoring board.
As the further improvement of technique scheme, also include display module, described display module is electrically connected with main monitoring board.
The invention has the beneficial effects as follows: the present invention by being provided with rotation speed monitoring module, vibration monitoring module on the main shaft of drilling machine; the ruuning situation of Real-Time Monitoring main shaft; when the data monitored occur abnormal; warning is sent by main monitoring board; remind operative employee to carry out malfunction elimination to equipment, effectively protect the safety of drilling machine and the service life of drill bit.The intelligent monitoring of drilling machine.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described.Obviously, described accompanying drawing is a part of embodiment of the present invention, instead of whole embodiment, and those skilled in the art, under the prerequisite not paying creative work, can also obtain other designs and accompanying drawing according to these accompanying drawings.
Fig. 1 is structured flowchart of the present invention;
Fig. 2 is the datagram that vibration monitoring module of the present invention is measured.
Detailed description of the invention
Be clearly and completely described below with reference to embodiment and the accompanying drawing technique effect to design of the present invention, concrete structure and generation, to understand object of the present invention, characteristic sum effect fully.Obviously; described embodiment is a part of embodiment of the present invention, instead of whole embodiment, based on embodiments of the invention; other embodiments that those skilled in the art obtains under the prerequisite not paying creative work, all belong to the scope of protection of the invention.In addition, all connection/annexations mentioned in literary composition, not singly refer to that component directly connects, and refer to and according to concrete performance, can connect auxiliary by adding or reducing, and form more excellent draw bail.Each technical characteristic in the invention, can combination of interactions under the prerequisite of not conflicting conflict.
With reference to Fig. 1, a kind of deep hole drilling machine intelligent monitoring and controlling device, include main monitoring board, rotation speed monitoring module, vibration monitoring module, described rotation speed monitoring module and vibration monitoring module are installed on the main shaft of drilling machine, and be electrically connected with main monitoring board, described main monitoring board is provided with alarm module.All vibrations, all along with motion, therefore must have the change of acceleration.From theory analysis, the Changing Pattern of the size of vibration and rule and acceleration is basically identical.Therefore, in a sense, the feature of vibration can be characterized by the feature of acceleration.As shown in Figure 2, in a drilling cycle, lead-in stage can be divided into, normal drill stage and the stage of derivation, at lead-in stage, owing to being that drill bit just contacts workpiece, the detection data variation produced by drill bit that vibration module monitors is large, have an obvious peak value, this is a very outstanding signal; During normal drill, detection curve fluctuates in a very little scope, along with the difference of material, has different Changing Patterns; When drill bit is about to drill ring mould part, detection curve has a little peak value, higher than normal drill, than much lower when importing.Utilize intelligent monitoring device of the present invention, in testing process, when the stage of correspondence does not detect indicatrix, mean that improper situation appears in boring procedure, monitoring device will be reported to the police.
Be further used as preferred embodiment, also include torque monitoring module, described torque monitoring module is arranged on the main shaft of drilling machine equally, and is electrically connected with main monitoring board.Torque monitoring can be learnt by the power output of monitoring motor, when moment of torsion occurs abnormal, is probably that drill bit encounters lump.
Be further used as preferred embodiment, also include vision monitoring module, described vision monitoring module includes image unit, contrast unit, and described vision monitoring module is electrically connected with main monitoring board, and described image unit faces drill bit.Utilize the camera of lathe inside to be withdrawn into the moment in aperture at drilling bit high-speed, visual monitoring bit contour, compares with standard profile, and the abrasion condition of interpretation cutter conveniently carries out tool life management.
Be further used as preferred embodiment, also include temperature monitoring module, hydraulic pressure monitoring module, described temperature monitoring module and hydraulic pressure monitoring module are all connected with main monitoring board electricity point; Described temperature monitoring module is arranged in hydraulic oil container, and described hydraulic pressure monitoring module is arranged on hydraulic oil nozzle.Utilize the temperature sensor in hydraulic oil container, measuring oil temperature, when oil temperature is higher than setting value, can outputing signal, for starting the cooling device of peripheral hardware; And the hydraulic oil hydraulic pressure height situation of change utilizing hydraulic pressure monitoring module to monitor to eject from drill gun, can to hydraulic pressure catastrophic failure time, whether abrupt pressure reduction situation carries out early warning, simultaneously can be damaged according to the change automatic decision drill bit of pressure.
Be further used as preferred embodiment, also include communication module, described communication module is electrically connected with main monitoring board.What this communication module can adopt is RS485 chip, utilizes it can realize the radio communication of long distance, facilitates the ruuning situation of the remote watch-dog of administrative staff.
Be further used as preferred embodiment, also include display module, described display module is electrically connected with main monitoring board.Certainly, lathe can be provided with the display module of such as display screen, each Monitoring Data and alarm condition be reflected on a display screen intuitively, conveniently manages.
Above better embodiment of the present invention is illustrated, but the invention is not limited to described embodiment, those of ordinary skill in the art also can make all equivalent modifications or replacement under the prerequisite without prejudice to spirit of the present invention, and these equivalent modification or replacement are all included in the application's claim limited range.
Claims (6)
1. a deep hole drilling machine intelligent monitoring and controlling device, it is characterized in that: include main monitoring board, rotation speed monitoring module, vibration monitoring module, described rotation speed monitoring module and vibration monitoring module are installed on the main shaft of drilling machine, and be electrically connected with main monitoring board, described main monitoring board is provided with alarm module.
2. deep hole drilling machine intelligent monitoring and controlling device according to claim 1, is characterized in that: also include torque monitoring module, described torque monitoring module is arranged on the main shaft of drilling machine equally, and is electrically connected with main monitoring board.
3. deep hole drilling machine intelligent monitoring and controlling device according to claim 2, it is characterized in that: also include vision monitoring module, described vision monitoring module includes image unit, contrast unit, and described vision monitoring module is electrically connected with main monitoring board, and described image unit faces drill bit.
4. deep hole drilling machine intelligent monitoring and controlling device according to claim 3, is characterized in that: also include temperature monitoring module, hydraulic pressure monitoring module, described temperature monitoring module is all electrically connected with main monitoring board with hydraulic pressure monitoring module; Described temperature monitoring module is arranged in hydraulic oil container, and described hydraulic pressure monitoring module is arranged on hydraulic oil nozzle.
5., according to the arbitrary described deep hole drilling machine intelligent monitoring and controlling device of claim 1 ~ 4, it is characterized in that: also include communication module, described communication module is electrically connected with main monitoring board.
6. deep hole drilling machine intelligent monitoring and controlling device according to claim 5, is characterized in that: also include display module, and described display module is electrically connected with main monitoring board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520984130.3U CN205184415U (en) | 2015-11-30 | 2015-11-30 | Deep -hole drilling machine intelligence monitoring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520984130.3U CN205184415U (en) | 2015-11-30 | 2015-11-30 | Deep -hole drilling machine intelligence monitoring device |
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| CN205184415U true CN205184415U (en) | 2016-04-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520984130.3U Active CN205184415U (en) | 2015-11-30 | 2015-11-30 | Deep -hole drilling machine intelligence monitoring device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105328509A (en) * | 2015-11-30 | 2016-02-17 | 佛山市迈雷特数控技术有限公司 | Intelligent monitoring device for deep-hole drilling machine |
| CN106881482A (en) * | 2017-04-19 | 2017-06-23 | 德阳鑫晶科技有限公司 | Electromechanical integration deep hole processing system |
| CN107357276A (en) * | 2017-08-03 | 2017-11-17 | 商洛学院 | A kind of electric automation industry control system |
-
2015
- 2015-11-30 CN CN201520984130.3U patent/CN205184415U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105328509A (en) * | 2015-11-30 | 2016-02-17 | 佛山市迈雷特数控技术有限公司 | Intelligent monitoring device for deep-hole drilling machine |
| CN106881482A (en) * | 2017-04-19 | 2017-06-23 | 德阳鑫晶科技有限公司 | Electromechanical integration deep hole processing system |
| CN107357276A (en) * | 2017-08-03 | 2017-11-17 | 商洛学院 | A kind of electric automation industry control system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 528400 Guangdong, Zhongshan Torch Development Zone, rich road, No. 5 Patentee after: Zhongshan marait CNC Technology Co. Ltd. Address before: Cha Tian Gang Huang Dong Cun, Nanhai District Shishan town Patentee before: MLT CNC Technology Co., Ltd. |
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| CP03 | Change of name, title or address | ||
| CP02 | Change in the address of a patent holder |
Address after: 528400 101, no.43-1, Keji West Road, Torch Development Zone, Zhongshan City, Guangdong Province (application for residence) Patentee after: ZHONGSHAN MLTOR CNC TECHNOLOGY Co.,Ltd. Address before: 528400 Guangdong, Zhongshan Torch Development Zone, rich road, No. 5 Patentee before: ZHONGSHAN MLTOR CNC TECHNOLOGY Co.,Ltd. |
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| CP02 | Change in the address of a patent holder |