CN209589278U - A kind of shakeout bearing temperature monitoring system - Google Patents
A kind of shakeout bearing temperature monitoring system Download PDFInfo
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- CN209589278U CN209589278U CN201920379123.9U CN201920379123U CN209589278U CN 209589278 U CN209589278 U CN 209589278U CN 201920379123 U CN201920379123 U CN 201920379123U CN 209589278 U CN209589278 U CN 209589278U
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- bearing
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- shakeout
- temperature sensor
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Abstract
In particular to a kind of shakeout bearing temperature of the utility model monitors system, including bearing, bearing base, temperature sensor, bearing (ball) cover, data processing module, alarm module, power module；The bearing is mounted on the bearing base；Temperature sensor is provided on the bearing base, the temperature sensor is fixed on the bearing base through the bearing (ball) cover；The temperature sensor is electrically connected with the data processing module；The data processing module is electrically connected with the alarm module；The power module is the working power of the shakeout bearing temperature monitoring device.System provided by the utility model, the temperature change of real-time detection knockout machine bearing improve bearing temperature rise Detection accuracy, avoid the accident for causing equipment downtime because of Bearing Temperature.
Description
Technical field
The utility model belongs to sand preparing machine technical field, in particular to a kind of shakeout bearing temperature monitors system,
Main monitoring knockout machine bearing running temperature.
Background technique
Casting shakeout separates molding sand and casting in casting mold using vibration and impact in foundry production, knockout
It is that casting mold is crushed by an important procedure in sand casting production process that is, after casting-up and being cooled to certain temperature
So that casting mold is separated with sandbox, while separate casting with molding sand.Due to shakeout be mounted on casting melt pit in, working condition compared with
Difference is not easy to equipment inspection, and shakeout, which runs at high speed, during knockout relies primarily on eccentric shaking to realize that its knockout screens function
Can, wherein mainly operation position is exactly drive bearing.Since often there is bearing fatigue mill in high-speed cruising in knockout machine bearing
Damage cause the various faults such as bearing high temperature, bearing block damage, equipment card resistance, delay the best equipment repairing time, cause stop production with
Economic loss.
Summary of the invention
The utility model provides a kind of shakeout bearing temperature monitoring system, and alarm system, real-time detection knockout is arranged
The temperature change of machine bearing, improves bearing temperature rise Detection accuracy, and fast reaction bearing temperature supervises operator to replace in time
Due to the excessively high bearing in damaged condition of temperature, the accident that equipment downtime is caused because of Bearing Temperature is avoided.
A kind of shakeout bearing temperature monitoring system, including bearing, bearing base, temperature sensor, bearing (ball) cover, data
Processing module, alarm module, power module；The bearing is mounted on the bearing base；It is provided on the bearing base
Temperature sensor, the temperature sensor are fixed on the bearing base through the bearing (ball) cover；The temperature passes
Sensor is electrically connected with the data processing module；The data processing module is electrically connected with the alarm module；The power supply mould
Block is the working power of the shakeout bearing temperature monitoring device.
Further, the shakeout bearing temperature monitoring device further includes temperature display module, the display module with
The data processing module electrical connection, the temperature value monitored for showing the temperature sensor.
Further, the data processing module includes idle running gear, operates normally gear, load operation gear；
The data processing module is according to the output signal of the temperature sensor received, and according to the defeated of the temperature sensor
Signal determines the gear information of bearing operation, output gear information signal to the temperature display module out；When beyond the sky
When carrying operational taps or the set temperature value range for operating normally gear or the load operation gear, alarm signal is exported
The extremely alarm module and/or power module, while alarm module generates buzzing alarm, power module power-off.
Further, the bearing base includes bearing support set, and the bearing support, which is put on, is provided with several threaded holes,
The temperature sensor is fixed in any threaded hole, the inductive signal input terminal of the temperature sensor is close to the axis
It holds, the temperature for bearing described in real-time measurement.
Further, the temperature sensor is provided with screw thread, and the screw thread and the bearing support cover upper threaded hole
Screw thread matching.
Further, the temperature values of the idle running gear are 30 DEG C~40 DEG C, merge initial stage for no-load bearing
Equipment operates normally safety threshold value.
Further, the temperature values for operating normally gear are 50 DEG C~60 DEG C, operate normally safety for equipment
Limit value in range.
Further, the temperature values of the load operation gear are 60 DEG C~70 DEG C, normal for equipment after on-load
The online limit value of operational safety.
A kind of unique structure of shakeout bearing temperature monitoring system provided by the utility model, at low cost, installation is simple
It is convenient, it is mainly used for the poor place of high speed, high temperature, work condition environment, realizes real-time monitoring bearing temperature, if the axis that monitoring obtains
When holding temperature value more than set temperature value range, shakeout powers off shutdown immediately, and starts alarm module, and maintenance personal is prompted to set
It is standby to there is abnormal processing in time, it avoids bearing from damaging suddenly, causes to shut down halt production accident, the safety for further improving equipment can
By property, guarantee equipment operational safety.
Detailed description of the invention
Attached drawing 1 is the utility model wherein embodiment system structure diagram；
Attached drawing 2 is the functional block diagram of Tthe utility model system；
In figure: 10- bearing, 20- bearing base, 30- temperature sensor, 40- bearing (ball) cover.
Specific embodiment
In conjunction with the attached drawing of the utility model, a technical solution of inventive embodiments is further described in detail.
In the present invention unless specifically defined or limited otherwise, term shall be understood in a broad sense, for this field
For those of ordinary skill, the concrete meaning of term in the present invention can be understood as the case may be.
A kind of shakeout bearing temperature monitoring system, including bearing 10, bearing base 20, temperature sensor 30, bearing end
Lid 40, data processing module, alarm module, power module；Bearing 10 is mounted on bearing base 20；It is arranged on bearing base 20
There is temperature sensor 30, temperature sensor 30 is fixed on bearing base 20 through bearing (ball) cover 40；The temperature sensing
Device 30 is electrically connected with the data processing module；The data processing module is electrically connected with the alarm module；The power supply mould
Block is the working power of the shakeout bearing temperature monitoring device.
Temperature sensor 30 is equipped with inductive signal input terminal and signal output end in one of the embodiments, at data
It manages module and is equipped with signal input part and signal output end, alarm module is provided with alarm signal input terminal；The letter of temperature sensor
Number output end is electrically connected with the signal input part of data processing module, the alarm of the output end and alarm module of signal processing module
Signal input part electrical connection.
Shakeout bearing temperature monitoring system further includes temperature display module, display module in one of the embodiments,
It is electrically connected with data processing module, monitors obtained temperature value for displays temperature sensor 30.
Data processing module includes idle running gear, operates normally gear, load operation in one of the embodiments,
Gear；Data processing module is determined according to the output signal of the sensor received, and according to the output signal of temperature sensor
The gear information that bearing 10 is run, output gear information signal to temperature display module；When beyond idle running gear or normally
When the set temperature value range of operational taps or load operation gear, output alarm signal to alarm module and/or power module,
Alarm module generates buzzing alarm, power module power-off simultaneously.
Specifically, the temperature values of idle running gear are 30 DEG C~40 DEG C, merge Original equipment for no-load bearing 10
Operate normally safety threshold value.
Specifically, the temperature values for operating normally gear are 50 DEG C~60 DEG C, are operated normally in safe range for equipment
Limit value.
Specifically, the temperature values of load operation gear are 60 DEG C~70 DEG C, are equipment normal operation peace after on-load
Complete online limit value.
It should be noted that idle running gear belongs to the temperature range value of rigging up and debugging initial operating stage bearing 10,
As no-load bearing 10 merges Original equipment and operates normally safety threshold value, when equipment idle running components in 8 hours into
Row adjustment, eliminates the rigging error between parts machining error and components；Wherein operate normally gear and load operation shelves
Position is that equipment operates normally 10 temperature range value section of bearing.
Bearing base 20 includes bearing support set in one of the embodiments, and bearing support, which is put on, is provided with several spiral shells
Pit, temperature sensor 30 is fixed in any threaded hole, and the inductive signal input terminal of temperature sensor 30 is used close to bearing 10
In the temperature of real-time measurement bearing 10.
Specifically, temperature sensor 30 is provided with screw thread, and screw thread is matched with the screw thread of the threaded hole on 10 support sleeve of bearing.
10 temperature monitoring system of knockout machine bearing provided by the above embodiment, in equipment running process, temperature sensor 30
Signal input part monitor the temperature value of bearing 10, temperature signal value at this time is sent to data processing module, at data
Reason module carries out correction process according to the data-signal that receives, determines the gear information of the operation of bearing 10, and by gear information
Signal sends display module to；If exceed the temperature range value of gear setting, data processing module generates alarm signal at this time
And it is sent to alarm module and/or power module, while alarm module generates buzzing alarm, prompting maintenance personal's equipment, there are different
It often needs to place under repair；And power module powers off simultaneously, and equipment downtime is made to play the role of protecting early warning.
A kind of unique structure of shakeout bearing temperature monitoring system provided by the utility model, at low cost, installation is simple
It is convenient, it is mainly used for the poor place of high speed, high temperature, work condition environment, realizes real-time monitoring bearing temperature, if the axis that monitoring obtains
When holding temperature value more than set temperature value range, shakeout powers off shutdown immediately, and starts alarm module, and maintenance personal is prompted to set
It is standby to there is abnormal processing in time, it avoids bearing from damaging suddenly, causes to shut down halt production accident, the safety for further improving equipment can
By property, guarantee equipment operational safety.
The above descriptions are merely preferred embodiments of the present invention, is not limited to invent, although referring to aforementioned
The utility model is described in detail in embodiment, for those skilled in the art, still can be to aforementioned
Technical solution documented by each embodiment is modified or equivalent replacement of some of the technical features, all in this reality
Within novel spirit and principle, any modification, equivalent replacement, improvement and so on should be included in the utility model
Within protection scope.
Claims (8)
1. a kind of shakeout bearing temperature monitors system, which is characterized in that including bearing, bearing base, temperature sensor, bearing
End cap, data processing module, alarm module, power module；The bearing is mounted on the bearing base；The bearing base
On be provided with temperature sensor, the temperature sensor is fixed on the bearing base through the bearing (ball) cover；Institute
Temperature sensor is stated to be electrically connected with the data processing module；The data processing module is electrically connected with the alarm module；Institute
State the working power that power module is the shakeout bearing temperature monitoring system.
2. shakeout bearing temperature according to claim 1 monitors system, which is characterized in that the shakeout bearing temperature
Monitoring system further includes temperature display module, and the display module is electrically connected with the data processing module, described for showing
The temperature value that temperature sensor monitors.
3. shakeout bearing temperature according to claim 1 monitors system, which is characterized in that the data processing module packet
It includes idle running gear, operate normally gear, load operation gear.
4. shakeout bearing temperature according to claim 1 monitors system, which is characterized in that the bearing base includes axis
Support sleeve is held, the bearing support, which is put on, is provided with several threaded holes, is fixed with the temperature sensing in any threaded hole
Device, temperature of the inductive signal input terminal of the temperature sensor close to the bearing, for bearing described in real-time measurement.
5. shakeout bearing temperature according to claim 4 monitors system, which is characterized in that the temperature sensor setting
There is screw thread, the screw thread is matched with the screw thread that the bearing support covers upper threaded hole.
6. shakeout bearing temperature according to claim 3 monitors system, which is characterized in that the idle running gear
Temperature values are 30 DEG C~40 DEG C.
7. shakeout bearing temperature according to claim 3 monitors system, which is characterized in that the normal operation gear
Temperature values are 50 DEG C~60 DEG C.
8. shakeout bearing temperature according to claim 3 monitors system, which is characterized in that the load operation gear
Temperature values are 60 DEG C~70 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920379123.9U CN209589278U (en) | 2019-03-27 | 2019-03-27 | A kind of shakeout bearing temperature monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920379123.9U CN209589278U (en) | 2019-03-27 | 2019-03-27 | A kind of shakeout bearing temperature monitoring system |
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| Publication Number | Publication Date |
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| CN209589278U true CN209589278U (en) | 2019-11-05 |
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| CN201920379123.9U Active CN209589278U (en) | 2019-03-27 | 2019-03-27 | A kind of shakeout bearing temperature monitoring system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109932072A (en) * | 2019-03-27 | 2019-06-25 | 共享铸钢有限公司 | A kind of shakeout bearing temperature monitoring system |
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2019
- 2019-03-27 CN CN201920379123.9U patent/CN209589278U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109932072A (en) * | 2019-03-27 | 2019-06-25 | 共享铸钢有限公司 | A kind of shakeout bearing temperature monitoring system |
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