CN205183380U - Punch press encoder seat is adjusted structure - Google Patents
Punch press encoder seat is adjusted structure Download PDFInfo
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- CN205183380U CN205183380U CN201520993390.7U CN201520993390U CN205183380U CN 205183380 U CN205183380 U CN 205183380U CN 201520993390 U CN201520993390 U CN 201520993390U CN 205183380 U CN205183380 U CN 205183380U
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Abstract
本实用新型公开了一种冲床编码器座调整结构,包括机身、编码器、安装板和同步带,所述机身上设有曲轴,所述编码器引出输入轴,其特征在于,所述曲轴上设有与同步带相适配的主动轮,所述安装板与机身相固定,安装板上设有与编码器相适配的固定座,所述固定座通过位移调节装置与安装板相连,所述输入轴设有与同步带相适配的从动轮。本实用新型的有益效果非常明显:结构简单稳定,设备成本和检修成本低,检测精度高,同步带的松紧度可以调节,编码器使用寿命长,操作、安装和拆卸方便。
The utility model discloses an adjusting structure for a punch press encoder seat, which comprises a fuselage, an encoder, a mounting plate and a synchronous belt. The fuselage is provided with a crankshaft, and the encoder leads out to an input shaft. The crankshaft is provided with a drive wheel compatible with the synchronous belt, the mounting plate is fixed to the fuselage, and the mounting plate is provided with a fixing seat that is compatible with the encoder, and the fixing seat is connected to the mounting plate through a displacement adjustment device. Connected, the input shaft is provided with a driven wheel that is compatible with the synchronous belt. The beneficial effects of the utility model are very obvious: simple and stable structure, low equipment cost and maintenance cost, high detection accuracy, adjustable tightness of the synchronous belt, long service life of the encoder, and convenient operation, installation and disassembly.
Description
技术领域technical field
本实用新型涉及冲床的技术领域,更具体的说涉及一种冲床编码器座调整结构。The utility model relates to the technical field of punching machines, in particular to a punching machine encoder seat adjustment structure.
背景技术Background technique
冲床编码器,通过编码器输入轴与冲床曲轴相连,主要是用于检测冲床曲轴的角度,保证曲轴工作的精度。在市场上,编码器的输入轴主要通过同步带与曲轴相连的。在冲床长期运行时,同步带容易松动,不能有效传递力矩,存在检测精度较低的问题。在编码器的输入轴与曲轴刚性连接的结构中,当冲床发生故障时,编码器及其输入轴容易损坏,需要更换,存在检修成本较高的问题。然而在现有技术的一般编码器的安装结构也没有有效解决上述问题。例如中国专利授权公告号CN203125999U,授权公告日2013年08月14日,发明创造的名称为一种压力机的编码器安装结构,该专利案公开了一种冲床编码器的安装结构,通过编码器、机身、曲轴和安装板等结构的结合创新,该编码器安装结构具有装配和检修方便的特点,但是该专利案的编码器安装板固定在机身上,在压力机长期运行时,同步带容易松动,而该安装板及其附件不能进行位置调整,同步带的松紧度就不能调节,存在检测精度低的问题。又如中国专利授权公告号CN203691168U,授权公告日2014年07月02日,发明创造的名称为一种曲轴机床伺服电机的编码器安装结构,该专利案公开了一种编码器的安装结构,通过机壳体、曲轴、编码器和后法兰等结构的结合创新,实现了曲轴和编码器的转动同步性和有效力矩的传递,但是该专利案的曲轴和编码器时刚性连接的,在设备故障时,编码器、输入轴及其附件都容易损坏,存在检修成本较高的问题。本实用新型通过机身、曲轴、编码器、安装板、同步带以及位移调节装置等结构的结合创新,提供一种结构简单稳定,设备成本和检修成本低,检测精度高,同步带的松紧度可以调节,编码器使用寿命长,操作、安装和拆卸方便的冲床编码器座调整结构。The punch encoder is connected to the crankshaft of the punch through the encoder input shaft, and is mainly used to detect the angle of the crankshaft of the punch to ensure the accuracy of the crankshaft. In the market, the input shaft of the encoder is mainly connected with the crankshaft through the timing belt. When the punching machine is running for a long time, the synchronous belt is easy to loose and cannot effectively transmit the torque, and there is a problem of low detection accuracy. In the structure in which the input shaft of the encoder is rigidly connected to the crankshaft, when the punching machine breaks down, the encoder and its input shaft are easily damaged and need to be replaced, which has the problem of high maintenance cost. However, the general encoder installation structure in the prior art does not effectively solve the above problems. For example, the Chinese Patent Authorization Announcement No. CN203125999U, the date of the authorized announcement was August 14, 2013. The name of the invention is an encoder installation structure for a press. This patent case discloses an installation structure for a punch encoder. , fuselage, crankshaft and mounting plate and other structural innovations, the encoder mounting structure has the characteristics of easy assembly and maintenance, but the encoder mounting plate of the patent case is fixed on the body, and the synchronous The belt is easy to loosen, and the mounting plate and its accessories cannot be adjusted in position, so the tightness of the synchronous belt cannot be adjusted, and there is a problem of low detection accuracy. Another example is the Chinese Patent Authorization Announcement No. CN203691168U, the authorized announcement date is July 02, 2014. The title of the invention is a kind of encoder installation structure of crankshaft machine tool servo motor. This patent case discloses an encoder installation structure. The combined innovation of the machine housing, crankshaft, encoder, and rear flange realizes the rotation synchronization and effective torque transmission of the crankshaft and encoder. However, the crankshaft and encoder in this patent are rigidly connected. In the event of failure, the encoder, input shaft and its accessories are easily damaged, and there is a problem of high maintenance costs. The utility model provides a simple and stable structure, low equipment cost and maintenance cost, high detection accuracy, and tightness of the synchronous belt through the combination and innovation of the fuselage, crankshaft, encoder, mounting plate, synchronous belt and displacement adjustment device. It can be adjusted, the encoder has a long service life, and the adjustment structure of the punch encoder seat is convenient for operation, installation and disassembly.
发明内容Contents of the invention
本实用新型解决现有技术中一般编码器的安装结构没有有效解决检测精度较低和检修成本较高的问题,提供一种冲床编码器座调整结构,通过机身、曲轴、编码器、安装板、同步带以及位移调节装置等结构的结合创新,实现该冲床编码器座调整结构具有结构简单稳定,设备成本和检修成本低,检测精度高,同步带的松紧度可以调节,编码器使用寿命长,操作、安装和拆卸方便的特点。The utility model solves the problem that the installation structure of the general encoder in the prior art does not effectively solve the problems of low detection accuracy and high maintenance cost, and provides an adjustment structure for the encoder seat of a punch press, through which the fuselage, the crankshaft, the encoder, and the mounting plate The combined innovation of structures such as synchronous belt and displacement adjustment device realizes the adjustment structure of the encoder seat of the punch press with simple and stable structure, low equipment cost and maintenance cost, high detection accuracy, the tightness of the synchronous belt can be adjusted, and the encoder has a long service life , Easy to operate, install and disassemble.
为了解决上述存在的技术问题,本实用新型采取下述技术方案:一种冲床编码器座调整结构,包括机身、编码器、安装板和同步带,所述机身上设有曲轴,所述编码器引出输入轴,其特征在于,所述曲轴上设有与同步带相适配的主动轮,所述安装板与机身相固定,安装板上设有与编码器相适配的固定座,所述固定座通过位移调节装置与安装板相连,所述输入轴设有与同步带相适配的从动轮。In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions: a punch encoder seat adjustment structure, including a fuselage, an encoder, a mounting plate and a timing belt, the fuselage is provided with a crankshaft, and the The encoder leads to the input shaft, and the feature is that the crankshaft is provided with a drive wheel that matches the timing belt, the mounting plate is fixed with the fuselage, and the mounting plate is provided with a fixing seat that is compatible with the encoder , the fixed seat is connected to the mounting plate through a displacement adjustment device, and the input shaft is provided with a driven wheel that matches the synchronous belt.
在安装时,将主动轮安装在曲轴上,从动轮安装在输入轴上,然后将编码器以及输入轴安装在固定座上,接着通过位移调节装置将固定座装配在安装板上,再将安装板固定在机身的对应位置,最后将同步带套在主动轮和从动轮上,就安装完成了。在调试时,通过位移调节装置调整固定座的位置,实现主动轮与从动轮之间距离的调节,从而调节同步带的松紧度,保证编码器检测的精度;在冲床长期运行时,同步带会松动,仍然可以通过位移调节装置调整固定座的位置,增加动轮与从动轮之间的距离,保证同步带具有稳定的松紧度。本实用新型的冲床编码器座调整结构,与一般的同步带连接结构相比,同步带的松紧度可以调节或在线调节,编码器检测精度高;与编码器的刚性连接结构相比,编码器及其附件不会因为冲床的故障而损坏,编码器使用寿命长,从而降低设备的检修成本。When installing, install the driving wheel on the crankshaft, install the driven wheel on the input shaft, then install the encoder and the input shaft on the fixed seat, and then assemble the fixed seat on the mounting plate through the displacement adjustment device, and then install the The board is fixed at the corresponding position of the fuselage, and finally the timing belt is set on the driving wheel and the driven wheel, and the installation is completed. During debugging, adjust the position of the fixed seat through the displacement adjustment device to realize the adjustment of the distance between the driving wheel and the driven wheel, thereby adjusting the tightness of the timing belt and ensuring the accuracy of the encoder detection; when the punch press is running for a long time, the timing belt will be If it is loose, the position of the fixed seat can still be adjusted through the displacement adjustment device, and the distance between the driving wheel and the driven wheel can be increased to ensure that the timing belt has a stable tightness. Compared with the general synchronous belt connection structure, the punch encoder seat adjustment structure of the utility model can adjust the tightness of the synchronous belt or adjust it online, and the encoder detection accuracy is high; compared with the rigid connection structure of the encoder, the encoder And its accessories will not be damaged due to the failure of the punching machine, and the encoder has a long service life, thereby reducing the maintenance cost of the equipment.
作为优选,所述位移调节装置由螺杆、非标螺母和弹簧组成,所述螺杆与固定座的背面相连,螺杆的引出端穿过安装板,与非标螺母相连,所述弹簧与螺杆套接,弹簧的两端分别与固定座和安装板紧密接触。在调节时,顺时针转动非标螺母,螺杆的引出端向外伸出,固定座靠近安装板,增加主动轮与从动轮之间的距离,实现同步带拉紧;逆时针转动非标螺母,螺杆的引出端向内层移动,固定座远离安装板,缩短主动轮与从动轮之间的距离,实现同步带放松。该位移调节装置具有结构简单、操作方便和成本低的特点。As a preference, the displacement adjusting device is composed of a screw, a non-standard nut and a spring, the screw is connected to the back of the fixing seat, the leading end of the screw passes through the mounting plate, and is connected with the non-standard nut, and the spring is socketed with the screw , the two ends of the spring are in close contact with the fixed seat and the mounting plate respectively. When adjusting, turn the non-standard nut clockwise, the leading end of the screw sticks out, the fixed seat is close to the mounting plate, increase the distance between the driving wheel and the driven wheel, and realize the tension of the timing belt; turn the non-standard nut counterclockwise, The lead-out end of the screw rod moves to the inner layer, and the fixed seat is far away from the mounting plate, shortening the distance between the driving wheel and the driven wheel, and realizing the relaxation of the synchronous belt. The displacement adjusting device has the characteristics of simple structure, convenient operation and low cost.
作为优选,所述非标螺母设有旋转手柄。旋转手柄,一般通过焊接或螺纹连接的方式与非标螺母相连,使得非标螺母的转动更加方便,操作简单。Preferably, the non-standard nut is provided with a rotating handle. The rotating handle is generally connected to the non-standard nut by welding or threaded connection, which makes the rotation of the non-standard nut more convenient and easy to operate.
作为优选,所述安装板设有两根滑轨,两根所述的滑轨分别与固定座的两侧相适配。滑轨,结构简单,夹持着固定座的两个相对的侧面,在移动过程中,保证固定座的稳定性。Preferably, the mounting plate is provided with two slide rails, and the two slide rails are adapted to the two sides of the fixing seat respectively. The slide rail has a simple structure, clamps two opposite sides of the fixed seat, and ensures the stability of the fixed seat during the moving process.
作为优选,所述曲轴设有与主动轮相适配的连接轴。连接轴,其直径尺寸要小于曲轴的直径尺寸,从而减小主动轮的大小,降低成本。Preferably, the crankshaft is provided with a connecting shaft adapted to the driving wheel. The diameter of the connecting shaft is smaller than that of the crankshaft, thereby reducing the size of the driving wheel and reducing the cost.
作为优选,所述固定座上设有与输入轴相适配的轴承。减少输入轴的晃动,提高编码器的检测精度。Preferably, the fixed seat is provided with a bearing adapted to the input shaft. Reduce the shaking of the input shaft and improve the detection accuracy of the encoder.
作为优选,所述安装板与机身通过螺栓相固定。该结构具有结构简单,安装和拆卸方便的特点。Preferably, the mounting plate and the fuselage are fixed by bolts. The structure has the characteristics of simple structure and convenient installation and disassembly.
由于采取上述的技术方案,本实用新型提供的一种冲床编码器座调整结构具有这样的有益效果:通过机身、曲轴、编码器、安装板、同步带以及位移调节装置等结构的结合创新,提供一种结构简单稳定,设备成本和检修成本低,检测精度高,同步带的松紧度可以调节,编码器使用寿命长,操作、安装和拆卸方便的冲床编码器座调整结构。Due to the adoption of the above-mentioned technical scheme, the adjustment structure of the encoder seat of the punch press provided by the utility model has the following beneficial effects: through the combination and innovation of the fuselage, the crankshaft, the encoder, the mounting plate, the synchronous belt and the displacement adjustment device, etc., The invention provides a punch press encoder seat adjustment structure with simple and stable structure, low equipment cost and maintenance cost, high detection accuracy, adjustable timing belt tightness, long encoder service life, and convenient operation, installation and disassembly.
附图说明Description of drawings
附图1为本实用新型的一种结构示意图;Accompanying drawing 1 is a kind of structural representation of the utility model;
附图2为本实用新型附图1的A向放大图。Accompanying drawing 2 is the A direction enlarged view of accompanying drawing 1 of the present utility model.
图中:1-机身,2-编码器,3-安装板,4-同步带,5-曲轴,6-输入轴,7-主动轮,8-固定座,9-从动轮,10-螺杆,11-非标螺母,12-弹簧,13-旋转手柄,14-滑轨,15-连接轴,16-轴承。In the figure: 1-body, 2-encoder, 3-installation plate, 4-synchronous belt, 5-crankshaft, 6-input shaft, 7-driving wheel, 8-fixing seat, 9-driven wheel, 10-screw , 11-non-standard nut, 12-spring, 13-rotary handle, 14-rail, 15-connecting shaft, 16-bearing.
具体实施方式detailed description
参阅附图,对本实用新型作进一步详细描述。Referring to the accompanying drawings, the utility model is described in further detail.
实施例一:结合附图1和2,一种冲床编码器座调整结构,包括机身1、编码器2、安装板3和同步带4,机身1上设有曲轴5,编码器2引出输入轴6,曲轴5上设有与同步带4相适配的主动轮7,安装板3与机身1相固定,安装板3上设有与编码器2相适配的固定座8,固定座8通过位移调节装置与安装板3相连,输入轴6设有与同步带4相适配的从动轮9。Embodiment 1: In combination with accompanying drawings 1 and 2, a punch press encoder seat adjustment structure includes a body 1, an encoder 2, a mounting plate 3 and a timing belt 4, the body 1 is provided with a crankshaft 5, and the encoder 2 leads out The input shaft 6, the crankshaft 5 are provided with a drive wheel 7 compatible with the synchronous belt 4, the mounting plate 3 is fixed with the fuselage 1, and the mounting plate 3 is provided with a fixed seat 8 compatible with the encoder 2, fixed The seat 8 is connected with the mounting plate 3 through a displacement adjusting device, and the input shaft 6 is provided with a driven wheel 9 matching with the synchronous belt 4 .
实施例二,结合附图1和2,一种冲床编码器座调整结构,包括机身1、编码器2、安装板3和同步带4,机身1上设有曲轴5,编码器2引出输入轴6,曲轴5上设有与同步带4相适配的主动轮7,曲轴5设有与主动轮7相适配的连接轴15,安装板3与机身1通过螺栓相固定,安装板3上设有与编码器2相适配的固定座8,固定座8上设有与输入轴6相适配的轴承16,安装板3设有两根滑轨14,两根滑轨14分别与固定座8的两侧相适配,固定座8通过位移调节装置与安装板3相连,位移调节装置由螺杆10、非标螺母11和弹簧12组成,螺杆10与固定座8的背面相连,螺杆10的引出端穿过安装板3,与非标螺母11相连,弹簧12与螺杆10套接,弹簧12的两端分别与固定座8和安装板3紧密接触,非标螺母11设有旋转手柄13,输入轴6设有与同步带4相适配的从动轮9。Embodiment 2, in combination with accompanying drawings 1 and 2, a punch encoder seat adjustment structure, including a body 1, an encoder 2, a mounting plate 3 and a timing belt 4, the body 1 is provided with a crankshaft 5, and the encoder 2 leads out Input shaft 6, crankshaft 5 is provided with drive wheel 7 that is compatible with synchronous belt 4, and crankshaft 5 is provided with connecting shaft 15 that is compatible with drive wheel 7, and mounting plate 3 and fuselage 1 are fixed by bolt, install The plate 3 is provided with a fixed seat 8 that is compatible with the encoder 2, and the fixed seat 8 is provided with a bearing 16 that is compatible with the input shaft 6. The mounting plate 3 is provided with two slide rails 14, and the two slide rails 14 Adapt to both sides of the fixed seat 8 respectively. The fixed seat 8 is connected to the mounting plate 3 through a displacement adjustment device. The displacement adjustment device is composed of a screw rod 10, a non-standard nut 11 and a spring 12. The screw rod 10 is connected to the back of the fixed seat 8. , the leading end of the screw 10 passes through the mounting plate 3 and connects with the non-standard nut 11, the spring 12 is socketed with the screw 10, the two ends of the spring 12 are in close contact with the fixing seat 8 and the mounting plate 3 respectively, and the non-standard nut 11 is provided with The handle 13 is rotated, and the input shaft 6 is provided with a driven wheel 9 matched with the synchronous belt 4 .
以上所述的两个具体实施例,对本实用新型进行了详细介绍。本文中应用了具体实施例对本实用新型的原理及实施方式进行了阐述,实施例的说明只是用于帮助理解本实用新型的核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型核心思想的前提下,还可以对本实用新型进行若干的修饰,例如同步带、主动轮以及从动轮的具体技术参数等进行修改或权利要求进行若干的组合,应该落在本实用新型权利要求的保护范围之内。The two specific embodiments described above have introduced the utility model in detail. In this paper, specific examples are used to illustrate the principle and implementation of the utility model, and the description of the examples is only used to help understand the core idea of the utility model. It should be pointed out that for those of ordinary skill in the art, on the premise of not departing from the core idea of the present utility model, some modifications can also be made to the present utility model, such as the specific technical parameters of the timing belt, driving wheel and driven wheel, etc. Amendments or several combinations of claims should fall within the protection scope of the claims of the present invention.
Claims (7)
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| CN201520993390.7U CN205183380U (en) | 2015-12-04 | 2015-12-04 | Punch press encoder seat is adjusted structure |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109968572A (en) * | 2019-03-28 | 2019-07-05 | 山东大学齐鲁医院 | A molding device and method for a polylactic acid bone plate for posterior cervical surgery |
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2015
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109968572A (en) * | 2019-03-28 | 2019-07-05 | 山东大学齐鲁医院 | A molding device and method for a polylactic acid bone plate for posterior cervical surgery |
| CN109968572B (en) * | 2019-03-28 | 2022-03-25 | 山东大学齐鲁医院 | Molding device and method of polylactic acid bone fracture plate for posterior cervical vertebra surgery |
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Granted publication date: 20160427 |
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