CN205165877U - Rolling device of soft metal cloth - Google Patents
Rolling device of soft metal cloth Download PDFInfo
- Publication number
- CN205165877U CN205165877U CN201520939908.9U CN201520939908U CN205165877U CN 205165877 U CN205165877 U CN 205165877U CN 201520939908 U CN201520939908 U CN 201520939908U CN 205165877 U CN205165877 U CN 205165877U
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- roll
- rolling
- vertical slipper
- limit switch
- bevel gear
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Abstract
The utility model discloses a rolling device of soft metal cloth, the device include the frame, be equipped with a pair of sliding guide in the frame, the last horizontal sliding block that is equipped with of sliding guide, horizontal sliding block is last to install rolling platform, installs L dovetail layer board respectively in the both sides of frame, installs perpendicular slider on the L dovetail layer board, is connected with the roll between two perpendicular sliders, and antifriction bearing is installed respectively at the both ends of roll, and antifriction bearing installs and is fixing on the antifriction bearing seat of perpendicular slider, install driven bevel gear on the roll, driven bevel gear and initiative bevel gear meshing, the initiative bevel gear fix on the step motor main shaft, step motor fixes on first perpendicular slider, still installs the straight -teeth gear on motor spindle, the side -mounting of rolling platform have with SPUR gear meshing's first rack. The utility model discloses can be fast the soft metal cloth of the different thickness of rolling play accurately, the metal cloth pliability of rolling play is good, intensity and density are high.
Description
Technical field
The utility model relates to a kind of flexible metal cloth rolling device, belongs to forming materials technical field of automation.
Background technology
Fretting wear is one of principal mode that in various plant equipment, metal works lost efficacy, and the economic loss that the mechanical device operating efficiency caused thus reduces, workpiece maintain and replace is frequent, product quality reduces, the energy and material consumption increase etc. cause is huge.The performances such as metal surface wear-and corrosion-resistant can be strengthened by surface modification, the surface reconditioning of large-scale workpiece can also be used for, save material, reduce the replacing of workpiece, improve workpiece service life, for enterprise increases economic efficiency.Flexibility " hardware cloth " coating technology utilizing cemented carbide powder powder material to make has saving raw material, coating performance and thickness adjustable, process control procedure is simple, and coating and matrix are in conjunction with the advantage such as firm, therefore this technology has application value widely.The method that this hardware cloth of current making mainly adopts is the tape casting, but has following shortcoming by the method making hardware cloth:
(1) manufacture craft relative complex, the auxiliary equipment needed in manufacturing process is more;
(2) fabrication cycle is long, makes about 2 ~ 3 days cycles of a hardware cloth;
(3) hardware cloth THICKNESS CONTROL is inconvenient, needs to control its thickness by mould.
In iron and steel is produced, milling train accounts for very important effect, and the iron and steel of more than 90 percent is all use mill milling to become a useful person.Milling train is the equipment realizing metal rolled process.The Zhuan Bei ﹐ having made a general reference stocking production overall process includes Zhu and wants She Bei ﹑ Fu to help She Bei ﹑ handling equipment and auxiliary device etc.Milling train can be divided into number the kind that two rollers, three rollers, four rollers, five rollers and other row of racks row mode are different by the arrangement of roll.But these milling trains are all utilize two and above roll that the slab material of shaping is rolled into the light sheet material of different-thickness and shape, inapplicable for the dusty material of rolling in the utility model.
In view of the occupation mode of flexible metal cloth, the factor that rolling flexible metal cloth needs consideration two important, one is the degree of flexibility of hardware cloth, but the controllability of hardware cloth thickness.Adopt traditional milling train can not produce the hardware cloth with above-mentioned characteristic, make hardware cloth by the tape casting and there is certain defect, complex process, the cycle is long, is not suitable for industrial production.
Utility model content
Utility model object: in order to overcome the deficiencies in the prior art, the utility model provides a kind of flexible metal cloth rolling device, the flexible metal cloth of different-thickness can be rolled out quickly and accurately, the thickness needing rolled metal cloth both can manual adjustments, can automatically regulate again, the large I of hardware cloth controls according to the amount of the alloy powder added, and the hardware cloth pliability rolled out is good, intensity and density high.
Technical scheme: for achieving the above object, a kind of flexible metal of the present utility model cloth rolling device, comprise frame, described frame is provided with the rail plate of a pair, rail plate is provided with cross sliding clock, cross sliding clock is provided with rolling platform, a L dovetail groove supporting plate and the 2nd L dovetail groove supporting plate is installed with respectively in the both sides of frame, a described L dovetail groove supporting plate is provided with the first vertical slipper, described 2nd L dovetail groove supporting plate is provided with the second vertical slipper, roll is connected with between first vertical slipper and the second vertical slipper, rolling bearing is installed respectively in the two ends of roll, rolling bearing is arranged on the rolling bearing pedestal that is fixed on the first vertical slipper and the second vertical slipper, described roll is provided with driven wheel of differential on first vertical slipper one end, described driven wheel of differential engages with drive bevel gear, drive bevel gear is fixed on stepper motor main shaft, stepper motor is fixed on the first vertical slipper, electric machine main shaft is also provided with spur gear, the first tooth bar engaged with spur gear is installed in the side of rolling platform, a described L dovetail groove supporting plate and the 2nd L dovetail groove supporting plate are respectively by the first handwheel and the second handwheel of being threaded, the main shaft of the first handwheel and the second handwheel is respectively equipped with screw thread, first vertical slipper and the second vertical slipper are respectively equipped with the second tooth bar coordinated with spindle thread, the both sides of described rolling platform are separately installed with the first limit switch and second limit switch of limited rolling platform movement, first limit switch is connected with first sensor signal, second limit switch is connected with the second sensor signal, controller is transferred to after first sensor or the second sensor detect the signal of the first limit switch or the second limit switch, controller control step motor reversal.
As preferably, described frame is steel structure, Q235 Plate Welding is adopted to form, length is 1600mm, and the distance between the rail plate of two parallel support rolling platform is 430mm, and rolling platform adopts 316L precision stainless steel to process, length is 1000mm, width is 600mm, and the moving range of rolling platform regulates by the first limit switch and the second limit switch, and the first limit switch and the second spacing maximal regulated scope are apart from each 600mm in roll left and right.
As preferably, the adjustable height scope of described roll is apart from rolling platform upper surface 0 ~ 10mm.
As preferably, described controller is provided with the digital display for showing roll adjustable height and velocity of rotation, and controller is provided with confirming button, speed governing knob and adjustable height knob.
As preferably, above described drive bevel gear and driven wheel of differential, protective cover is installed.
Adopt rolling mill assembly of the present utility model, the flexible metal cloth of different-thickness can be rolled out quickly and accurately, the thickness needing rolled metal cloth both can manual adjustments, can automatically regulate again, the large I of hardware cloth controls according to the amount of the alloy powder added, the hardware cloth pliability rolled out is good, intensity and density high.Milling train in the utility model is different from traditional milling train, is provided with the workbench of a roll and a surfacing, and is provided with speed-regulating switch and limit switch, and technique is simple, and easy to operate, fabrication cycle is short.
Beneficial effect: compared with prior art, the utility model has the following advantages:
(1) hardware cloth rolling device difference of the present utility model and conventional mill, can realize the roll forming of metal powder material;
(2) hardware cloth rolling device of the present utility model, can roll out the hardware cloth of different-thickness quickly and accurately, and rolling mill practice is simple, and the hardware cloth pliability rolled out is good, intensity and density high;
(3) hardware cloth rolling device of the present utility model has reasonable in design, the advantages such as structure is simple, safe and reliable, low cost of manufacture, long service life, optimize the reparation technology of hardware cloth, improve production efficiency, achieve object that is efficient, accurate, low cost.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of another angle of the utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is further described.
As depicted in figs. 1 and 2, a kind of flexible metal of the present utility model cloth rolling device, comprise frame 1, described frame 1 is provided with the rail plate 2 of a pair, rail plate 2 is provided with cross sliding clock 15, cross sliding clock 15 is provided with rolling platform 3, L dovetail groove supporting plate 11 and a 2nd L dovetail groove supporting plate 21 is installed with respectively in the both sides of frame 1, a described L dovetail groove supporting plate 11 is provided with the first vertical slipper 4, described 2nd L dovetail groove supporting plate 21 is provided with the second vertical slipper 20, one L dovetail groove supporting plate 11 and the first vertical slipper 4 are dovetail with the 2nd L dovetail groove supporting plate 21 and the second vertical slipper 20 and coordinate, roll 6 is connected with between first vertical slipper 4 and the second vertical slipper 20, the two ends of roll 6 are separately installed with rolling bearing, rolling bearing is arranged on the rolling bearing pedestal 23 that is fixed on the first vertical slipper 4 and the second vertical slipper 20, described roll 6 is provided with driven wheel of differential 22 on first vertical slipper 4 one end, described driven wheel of differential 22 engages with drive bevel gear 19, drive bevel gear 19 is fixed on stepper motor 17 main shaft, stepper motor 17 is fixed on the first vertical slipper 4, electric machine main shaft is also provided with spur gear 18, the first tooth bar 16 engaged with spur gear 18 is installed in the side of rolling platform 3, a described L dovetail groove supporting plate 11 and the 2nd L dovetail groove supporting plate 21 have the first handwheel 5 and the second handwheel 8 respectively by screw thread, the main shaft of the first handwheel 5 and the second handwheel 8 is respectively equipped with screw thread, first vertical slipper 4 and the second vertical slipper 20 are respectively equipped with the second tooth bar coordinated with spindle thread, the motion of the second tooth bar is driven by the rotation of main shaft, thus drive the first vertical slipper 4 and the second vertical slipper 20 to move up and down, the both sides of described rolling platform 3 are separately installed with the first limit switch 9 and the second limit switch 14 of limited rolling platform 3 movement, first limit switch 9 is connected with first sensor signal, second limit switch 14 is connected with the second sensor 13 signal, first sensor or the second sensor are transferred to controller 12 after the signal of the first limit switch 9 or the second limit switch 14 being detected, controller 12 control step motor 17 reverses.
Be steel structure at the utility model mid frame 1, Q235 Plate Welding is adopted to form, length is 1600mm, distance between the rail plate 2 of two parallel support platforms is 430mm, rolling platform 3 adopts 316L precision stainless steel to process, and length is 1000mm, and width is 600mm, the moving range of rolling platform 3 sets by the first limit switch 9 and the second limit switch 14, and two limit switch maximal regulated scopes are apart from each 600mm of roll about 6.Stepper motor rotates and drives drive bevel gear to rotate, and drive bevel gear drives driven wheel of differential to rotate, and drives roll rotation, and meanwhile, spur gear rotates the motion of drive first tooth bar, thus drives rolling platform 3 to move.When needing the height regulating roll, rotate the first handwheel and the second handwheel, first-hand take turns drive first tooth bar motion and second-hand take turns drive first tooth bar move, thus drive the first vertical slipper and the motion of the second vertical slipper, drive stepper motor to move up and down simultaneously, thus regulate the distance between roll and rolling platform 3.
In the utility model, roll 6 only can move in the height direction, and adjustable height scope is that the adjustable height of roll 6 both regulated by the first handwheel 5 and the second handwheel 8, automatically regulated again by controller 12 apart from rolling platform 3 upper surface 0 ~ 10mm.
In the utility model, described controller 12 is provided with the digital display for showing roll 6 adjustable height and velocity of rotation, and controller is also provided with control panel 10, and control panel 10 is provided with confirming button, speed governing knob and adjustable height knob.In the utility model, displacement transducer receives distance that two limit switches cause when reducing signal, and break-in occurs spur gear 18, and rolling platform 3 and roll 6 are to moving in the other direction.
In the utility model, the protective cover 7 installed above described drive bevel gear 19 and driven wheel of differential 22, both can dust protection, can protect personal safety again.
Utilize above-mentioned flexible metal cloth rolling device to make a method for flexible metal cloth, comprise the following steps:
(1) switch on power, the hard alloy metal powder mixed and braze metal powder are placed on a thickness range on 0.3 ~ 0.5mm stainless steel thin slice, then spread on rolling platform 3;
(2) regulate roll 6 apart from rolling platform 3 upper surface height, arranging elemental height by the adjustable height knob on controller 12 is 2.5 ~ 3mm, or by height gauge by two handwheel Manual height values, arranging roll 6 rotary speed by speed governing button is 1 ~ 2 revolutions per second, by the moving range of the first limit switch 9 and the second limit switch 14 controlled rolling platform 3, after being provided with, press the confirming button on controller 12;
(3) back and forth movement of rolling platform 3 and roll 6 carry out back rotation and roll metal dust on stainless steel thin slice, will grind the metal dust shovel opened together with scraper;
(4) when metal dust is rolled into the cloth-like material with certain blank, roll 6 is proceeded rolling apart from height reduction to the 2 ~ 2.5mm on rolling platform 3 surface, often rolls a hardware cloth in the operation of rolling by stainless steel thin slice half-twist;
(5) continue to reduce roll 6 height to 1.5 ~ 2.0mm, finally roll out the hardware cloth that pliability is good, density is high.The above is only preferred embodiment of the present utility model; be noted that for those skilled in the art; under the prerequisite not departing from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (5)
1. a flexible metal cloth rolling device, it is characterized in that: comprise frame, described frame is provided with the rail plate of a pair, rail plate is provided with cross sliding clock, cross sliding clock is provided with rolling platform, a L dovetail groove supporting plate and the 2nd L dovetail groove supporting plate is installed with respectively in the both sides of frame, a described L dovetail groove supporting plate is provided with the first vertical slipper, described 2nd L dovetail groove supporting plate is provided with the second vertical slipper, roll is connected with between first vertical slipper and the second vertical slipper, rolling bearing is installed respectively in the two ends of roll, rolling bearing is arranged on the rolling bearing pedestal that is fixed on the first vertical slipper and the second vertical slipper, described roll is provided with driven wheel of differential on first vertical slipper one end, described driven wheel of differential engages with drive bevel gear, drive bevel gear is fixed on stepper motor main shaft, stepper motor is fixed on the first vertical slipper, electric machine main shaft is also provided with spur gear, the first tooth bar engaged with spur gear is installed in the side of rolling platform, a described L dovetail groove supporting plate and the 2nd L dovetail groove supporting plate are respectively by the first handwheel and the second handwheel of being threaded, the main shaft of the first handwheel and the second handwheel is respectively equipped with screw thread, and the first vertical slipper and the second vertical slipper are respectively equipped with the second tooth bar coordinated with spindle thread, the both sides of described rolling platform are separately installed with the first limit switch and second limit switch of limited rolling platform movement, first limit switch is connected with first sensor signal, second limit switch is connected with the second sensor signal, controller is transferred to, controller control step motor reversal after first sensor or the second sensor detect the signal of the first limit switch or the second limit switch.
2. flexible metal according to claim 1 cloth rolling device, is characterized in that: described frame is steel structure, adopts Q235 Plate Welding to form.
3. flexible metal according to claim 2 cloth rolling device, is characterized in that: the adjustable height scope of described roll is distance rolling platform upper surface 0 ~ 10mm.
4. flexible metal according to claim 3 cloth rolling device, it is characterized in that: described controller is provided with the digital display for showing roll adjustable height and velocity of rotation, controller is provided with confirming button, speed governing knob and adjustable height knob.
5. flexible metal according to claim 4 cloth rolling device, is characterized in that: be provided with protective cover above described drive bevel gear and driven wheel of differential.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520939908.9U CN205165877U (en) | 2015-11-23 | 2015-11-23 | Rolling device of soft metal cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520939908.9U CN205165877U (en) | 2015-11-23 | 2015-11-23 | Rolling device of soft metal cloth |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205165877U true CN205165877U (en) | 2016-04-20 |
Family
ID=55729913
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520939908.9U Withdrawn - After Issue CN205165877U (en) | 2015-11-23 | 2015-11-23 | Rolling device of soft metal cloth |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205165877U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105458267A (en) * | 2015-11-23 | 2016-04-06 | 江苏阳明船舶装备制造技术有限公司 | Flexible metal cloth rolling device and manufacturing method |
-
2015
- 2015-11-23 CN CN201520939908.9U patent/CN205165877U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105458267A (en) * | 2015-11-23 | 2016-04-06 | 江苏阳明船舶装备制造技术有限公司 | Flexible metal cloth rolling device and manufacturing method |
| CN105458267B (en) * | 2015-11-23 | 2018-04-10 | 江苏阳明船舶装备制造技术有限公司 | flexible metal cloth rolling device and preparation method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160420 Effective date of abandoning: 20180410 |