CN205165791U - Aluminium ingot continuous casting machine production line - Google Patents
Aluminium ingot continuous casting machine production line Download PDFInfo
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- CN205165791U CN205165791U CN201520844803.5U CN201520844803U CN205165791U CN 205165791 U CN205165791 U CN 205165791U CN 201520844803 U CN201520844803 U CN 201520844803U CN 205165791 U CN205165791 U CN 205165791U
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Abstract
The utility model belongs to the technical field of the casting, especially, relate to an aluminium ingot continuous casting machine production line. The to -be -solved technical problem of the utility model is to provide an aluminium ingot continuous casting machine production line of safe and reliable. In order to solve the technical problem, the utility model provides such aluminium ingot continuous casting machine production line which comprises there are casting machine support, aluminum liquid distributor, sprocket and mould chain, mould chain are inlayed and are taken turns to at the chain, and aluminum liquid distributor and the meshing of mould chain are equipped with aluminium liquid mould on the mould chain, and the right side is equipped with the mould cooling trough in the middle of the mould chain, and the mould cooling trough is in aluminium liquid mould lower part, and the lower part of mould cooling trough is equipped with the return flume, is equipped with the breakwater between return flume and the mould cooling trough. The utility model provides a result in the shortcoming of incident in the present cast aluminium equipment behind the high temperature aluminium liquid spill easily, the utility model discloses safe and reliable's effect has been reached.
Description
Technical field
The utility model belongs to casting technology field, particularly relates to a kind of aluminum ingot continuous-casting machine production line.
Background technology
The Casting Equipment that current electrolysis aluminium manufacturer uses, it is generally the continuous casting machine that output is equal to or greater than 16t/h, the main feature of this equipment is when moving in frame after cast aluminum liquid in aluminium liquid mold, aluminium liquid mold bottom some be immersed in the mold bosh of aluminium liquid mold bottom.Its production process is: the stove eye opening aluminium liquid holding furnace, aluminium liquid flows into fixed length chute, then flow into ship type chute along fixed length chute, then flow into aluminium liquid distributor by ship type chute, finally uniformly aluminium liquid is assigned in each aluminium liquid mold by aluminium liquid distributor.Be recirculated cooling water in the mold bosh of aluminium liquid mold bottom, aluminium liquid mold is moved forward by mold chain drive, and aluminium liquid becomes finished product aluminium ingot after solidifying in aluminium liquid mold after connecing a series of links such as ingot.
The casting machine of traditional more than 16t/h production capacity, uniformly aluminium liquid is assigned in the process of each aluminium liquid mold at aluminium liquid distributor, when aluminium flow quantity is excessive, or need the aluminium ingot having the non-demoulding in cast aluminum liquid mold, aluminium liquid will overflow from the gap of aluminium liquid mold both sides, flows in the mold bosh below aluminium liquid mold.High temperature aluminum liquid meets water in limited space, sets off an explosion immediately, and gently then the splashing of aluminium liquid is hurted sb.'s feelings, and heavy then shunting disk or aluminium liquid mold are thrown in the air, cause great personal injury.
Summary of the invention
(1) technical problem that will solve
The utility model spills the rear shortcoming easily causing security incident to overcome high temperature aluminum liquid in existing cast aluminium equipment, and the technical problems to be solved in the utility model is to provide a kind of safe and reliable aluminum ingot continuous-casting machine production line.
(2) technical scheme
In order to solve the problems of the technologies described above, the utility model provides so a kind of aluminum ingot continuous-casting machine production line, include casting machine support, aluminium liquid distributor, sprocket wheel and mold chain, mold chain is embedded on sprocket wheel, aluminium liquid distributor engages with mold chain, mold chain is provided with aluminium liquid mold, mold chain right middle is provided with mold bosh, mold bosh is in aluminium liquid mold bottom, the bottom of mold bosh is provided with return flume, water fender is provided with between return flume and mold bosh, aluminium liquid connects dish and is arranged on the casting machine support of aluminium liquid mold bottom below aluminium liquid distributor, aluminium liquid connects dish below and is provided with gravity sensor, sprocket wheel is provided with Electric Motor Wheel, controller is provided with above casting machine support, controller is connected with gravity sensor and Electric Motor Wheel, lifting motor is provided with below water fender, liquid level sensor is provided with in bosh between water fender, controller is connected with lifting motor and liquid level sensor.
Preferably, described aluminium liquid connects tray bottom and is provided with isolation water cavity.
Operation principle: first sprocket wheel drives and is arranged on the rotation of mold chain, aluminium liquid mold also moves thereupon, aluminium liquid distributor also rotates with chain, achieve aluminium liquid distributor aluminium liquid to be cast in aluminium liquid mold, when cooling water flows into mold bosh, when flowing to the position of water fender, cooling water stops flowing, can constantly flood to calibrated altitude, when height higher than water fender of the water level of cooling water, cooling water can overflow from return flume.
When watering aluminium liquid excessive velocities, aluminium liquid can overflow and drop to aluminium liquid and connect on dish, and gravity sensor can perceive aluminium liquid and connect the change of dish gravity and signal transmission to controller, controller then controls Electric Motor Wheel and reduces rotating speed, and sprocket rotation speed is slowed down.When watering aluminium liquid speed and crossing slow, aluminium liquid can not overflow and drop to aluminium liquid and connect on dish, and gravity sensor perception connects the Gravity changer of dish less than aluminium liquid, and controller then controls Electric Motor Wheel and improves rotating speed, and sprocket rotation speed is accelerated.
Be provided with lifting motor below described water fender, be provided with liquid level sensor in the bosh between described water fender, controller is connected with lifting motor and liquid level sensor.When the cooling-liquid level height in mold bosh is higher than preset value, liquid level sensor is too high signal transmission to controller, and controller then controls lifting motor and declines, and cooling-liquid level reduces.When the cooling-liquid level height in mold bosh is lower than preset value, liquid level sensor is too low signal transmission to controller, and controller then controls lifting motor and raises, and cooling-liquid level raises.
Described aluminium liquid connects tray bottom and is provided with isolation water cavity, and isolation water cavity can cushion the heat of high temperature aluminum liquid, avoids connecing on dish at aluminium liquid at the bottom of high temperature aluminum liquid beneath gravity sensor is burnt out.
(3) beneficial effect
The utility model solves high temperature aluminum liquid in existing cast aluminium equipment and spills the rear shortcoming easily causing security incident, and the utility model reaches safe and reliable effect.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is structural representation of the present utility model.
Being labeled as in accompanying drawing: 1-sprocket wheel, 2-casting machine support, 3-return flume, 4-mold bosh, 5-mold chain, 6-aluminium liquid distributor, 7-aluminium liquid mold, 8-aluminium liquid connects dish, 9-water fender, 10-gravity sensor, 11-Electric Motor Wheel, 12-isolates water cavity, 13-liquid level sensor, 14-controller, 15-lifting motor.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further described.
embodiment 1
A kind of aluminum ingot continuous-casting machine production line, as shown in Figure 1-2, include casting machine support 2, aluminium liquid distributor 6, sprocket wheel 1 and mold chain 5, mold chain 5 is embedded on sprocket wheel 1, aluminium liquid distributor 6 engages with mold chain 5, mold chain 5 is provided with aluminium liquid mold 7, mold chain 5 right middle is provided with mold bosh 4, mold bosh 4 is in aluminium liquid mold 7 bottom, the bottom of mold bosh 4 is provided with return flume 3, water fender 9 is provided with between return flume 3 and mold bosh 4, aluminium liquid connects dish 8 and is arranged on the casting machine support 2 of aluminium liquid mold 7 bottom below aluminium liquid distributor 6, aluminium liquid connects below dish 8 and is provided with gravity sensor 10, sprocket wheel 1 is provided with Electric Motor Wheel 11, controller 14 is provided with above casting machine support 2, controller 14 is connected with gravity sensor 10 and Electric Motor Wheel 11, lifting motor 15 is provided with below water fender 9, liquid level sensor 13 is provided with in bosh between water fender 9, controller 14 is connected with lifting motor 15 and liquid level sensor 13.
Described aluminium liquid connects bottom dish 8 and is provided with isolation water cavity 12.
Operation principle: first sprocket wheel 1 drives and is arranged on mold chain 5 and rotates, aluminium liquid mold 7 also moves thereupon, aluminium liquid distributor 6 also rotates with chain, achieve aluminium liquid distributor 6 aluminium liquid to be cast in aluminium liquid mold 7, when cooling water flows into mold bosh 4, when flowing to the position of water fender 9, cooling water stops flowing, can constantly flood to calibrated altitude, when height higher than water fender 9 of the water level of cooling water, cooling water can overflow from return flume 3.
When watering aluminium liquid excessive velocities, aluminium liquid can overflow and drop to aluminium liquid and connect on dish 8, gravity sensor 10 can perceive aluminium liquid connect dish 8 gravity change and signal transmission to controller 14, controller 14 control Electric Motor Wheel 11 reduce rotating speed, sprocket wheel 1 velocity of rotation is slowed down.When watering aluminium liquid speed and crossing slow, aluminium liquid can not overflow and drop to aluminium liquid and connect on dish 8, and gravity sensor 10 perception connects the Gravity changer of dish 8 less than aluminium liquid, controller 14 controls Electric Motor Wheel 11 and improves rotating speed, and sprocket wheel 1 velocity of rotation is accelerated.
Be provided with lifting motor 15 below described water fender 9, be provided with liquid level sensor 13 in the bosh between described water fender 9, controller 14 is connected with lifting motor 15 and liquid level sensor 13.When the cooling-liquid level height in mold bosh 4 is higher than preset value, liquid level sensor 13 is too high signal transmission to controller 14, and controller 14 controls lifting motor 15 and declines, and cooling-liquid level reduces.When the cooling-liquid level height in mold bosh 4 is lower than preset value, liquid level sensor 13 is too low signal transmission to controller 14, and controller 14 controls lifting motor 15 and raises, and cooling-liquid level raises.
Described aluminium liquid connects bottom dish 8 and is provided with isolation water cavity 12, and isolation water cavity 12 can cushion the heat of high temperature aluminum liquid, avoids connecing on dish 8 at aluminium liquid at the bottom of high temperature aluminum liquid beneath gravity sensor 10 is burnt out.
The above embodiment only have expressed preferred embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion, improvement and substitute, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.
Claims (2)
1. an aluminum ingot continuous-casting machine production line, it is characterized in that, include casting machine support (2), aluminium liquid distributor (6), sprocket wheel (1) and mold chain (5), mold chain (5) is embedded on sprocket wheel (1), aluminium liquid distributor (6) engages with mold chain (5), mold chain (5) is provided with aluminium liquid mold (7), mold chain (5) right middle is provided with mold bosh (4), mold bosh (4) is in aluminium liquid mold (7) bottom, the bottom of mold bosh (4) is provided with return flume (3), water fender (9) is provided with between return flume (3) and mold bosh (4), aluminium liquid connects dish (8) and is arranged on the casting machine support (2) of aluminium liquid mold (7) bottom, aluminium liquid distributor (6) below, aluminium liquid connects dish (8) below and is provided with gravity sensor (10), sprocket wheel (1) is provided with Electric Motor Wheel (11), casting machine support (2) top is provided with controller (14), controller (14) is connected with gravity sensor (10) and Electric Motor Wheel (11), water fender (9) below is provided with lifting motor (15), liquid level sensor (13) is provided with in bosh between water fender (9), controller (14) is connected with lifting motor (15) and liquid level sensor (13).
2. a kind of aluminum ingot continuous-casting machine production line according to claim 1, is characterized in that, described aluminium liquid connects dish (8) bottom and is provided with isolation water cavity (12).
Priority Applications (1)
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CN201520844803.5U CN205165791U (en) | 2015-10-28 | 2015-10-28 | Aluminium ingot continuous casting machine production line |
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CN201520844803.5U CN205165791U (en) | 2015-10-28 | 2015-10-28 | Aluminium ingot continuous casting machine production line |
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CN205165791U true CN205165791U (en) | 2016-04-20 |
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CN201520844803.5U Expired - Fee Related CN205165791U (en) | 2015-10-28 | 2015-10-28 | Aluminium ingot continuous casting machine production line |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105880539A (en) * | 2016-06-23 | 2016-08-24 | 吴江市液铸液压件铸造有限公司 | Distributor cooling device suitable for liquid casting |
CN106475524A (en) * | 2016-11-15 | 2017-03-08 | 宁夏铸源机械制造有限公司 | Double-row type direct casting system |
CN109226703A (en) * | 2018-11-21 | 2019-01-18 | 福建龙翌合金有限公司 | Ingot casting cooling means and the water circulation cooling device specially designed for this method |
CN112620620A (en) * | 2020-12-30 | 2021-04-09 | 隆达铝业(烟台)有限公司 | Multipurpose ingot casting distribution device for aluminum ingot production |
CN113560560A (en) * | 2021-08-10 | 2021-10-29 | 中氢能源科技发展(内蒙古)有限公司 | Aluminum liquid casting system and aluminum liquid casting method |
CN115319035A (en) * | 2022-08-19 | 2022-11-11 | 眉山市博眉启明星铝业有限公司 | Casting device of aluminum ingot continuous casting production line |
-
2015
- 2015-10-28 CN CN201520844803.5U patent/CN205165791U/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105880539A (en) * | 2016-06-23 | 2016-08-24 | 吴江市液铸液压件铸造有限公司 | Distributor cooling device suitable for liquid casting |
CN106475524A (en) * | 2016-11-15 | 2017-03-08 | 宁夏铸源机械制造有限公司 | Double-row type direct casting system |
CN106475524B (en) * | 2016-11-15 | 2018-04-17 | 宁夏铸源机械制造有限公司 | Double-row type direct casting system |
CN109226703A (en) * | 2018-11-21 | 2019-01-18 | 福建龙翌合金有限公司 | Ingot casting cooling means and the water circulation cooling device specially designed for this method |
CN109226703B (en) * | 2018-11-21 | 2020-07-17 | 福建龙翌合金有限公司 | Ingot casting cooling method and water circulation cooling device specially designed for same |
CN112620620A (en) * | 2020-12-30 | 2021-04-09 | 隆达铝业(烟台)有限公司 | Multipurpose ingot casting distribution device for aluminum ingot production |
CN113560560A (en) * | 2021-08-10 | 2021-10-29 | 中氢能源科技发展(内蒙古)有限公司 | Aluminum liquid casting system and aluminum liquid casting method |
CN115319035A (en) * | 2022-08-19 | 2022-11-11 | 眉山市博眉启明星铝业有限公司 | Casting device of aluminum ingot continuous casting production line |
CN115319035B (en) * | 2022-08-19 | 2023-10-31 | 眉山市博眉启明星铝业有限公司 | Casting device for aluminum ingot continuous casting production line |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160420 Termination date: 20171028 |