CN205149041U - A sheet metal layer and honeycomb for forming honeycomb - Google Patents
A sheet metal layer and honeycomb for forming honeycomb Download PDFInfo
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- CN205149041U CN205149041U CN201520915950.7U CN201520915950U CN205149041U CN 205149041 U CN205149041 U CN 205149041U CN 201520915950 U CN201520915950 U CN 201520915950U CN 205149041 U CN205149041 U CN 205149041U
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Abstract
The utility model provides a through a sheet metal layer and honeycomb for forming honeycomb that the strengthening layer goes on strengthening like carbon fiber or functional material, this honeycomb is through the place at honeycomb unit wall mutual adhesion, and following efficiency has been realized to the strengthening layer of bonding one deck unit wall width: under the condition that does not increase honeycomb cell density, improve honeycomb's plane compression strength modulus and plane shear strength modulus by a wide margin, simultaneously greatly reduced the honeycomb decrement of honeycomb forming process, enlarged the fashioned process window of honeycomb to ensure that honeycomb finished piece appearance is more accurate, honeycomb's function has been increased under the condition that does not increase honeycomb cell density, be the carbon cloth like the strengthening layer, has improved honeycomb's heat conductivility, be absorbing material like the strengthening layer, that has improved honeycomb inhales the wave property ability.
Description
Technical field
The utility model relates to a kind of thin plate layer for the formation of honeycomb and honeycomb, particularly a kind of by strengthening layer as carbon fiber or functional material carry out a kind of thin plate layer for the formation of honeycomb of strengthening and honeycomb.
Background technology
Honeycomb is the cellular solid of a series of hexagons, quadrangle and other shape hole lattice be made up of metal material, glass fabric or composite.
Up to the present, honeycomb mechanical property improves and can only realize by increasing honeycomb density, obvious like this effect losing loss of weight, how under the prerequisite not increasing honeycomb density, improving mechanical property and/or the functional characteristic of honeycomb, is subject matter to be solved in the utility model.
Utility model content
Embodiment of the present utility model is intended to overcome above defect, provide a kind of thin plate layer for the formation of honeycomb and honeycomb, glue by the place of any two cellular units bonding at honeycomb and have reinforcing material or the functional material of cell-wall width, can guarantee additionally not gain in weight or while density, improve the mechanical property of honeycomb and or add the functional characteristic of honeycomb.
For solving the problem, according to first aspect of the present utility model, provide a kind of thin plate layer for the formation of honeycomb, thin plate layer at least comprises three layers of light sheet material, and at least three layers of light sheet material in the vertical direction are arranged from top to bottom; Thin plate layer also comprises strengthening layer, and strengthening layer is reinforcing material or functional material, and strengthening layer is arranged between adjacent light sheet material, and every bar strengthening layer width is in the direction of the width 1 cell-wall width; At least two strengthening layers are provided with between adjacent light sheet material, strengthening layer adjacent in same level spacing is in the direction of the width all 3 cell-wall width, every bar strengthening layer comprises upper surface and lower surface, upper surface and lower surface are all provided with adhesive, be connected with the adhesive of lower surface by the adhesive of upper surface of the strengthening layer between adjacent light sheet material between adjacent light sheet material, strengthening layer adjacent on vertical direction spacing is in the direction of the width all 1 cell-wall width.
According to second aspect of the present utility model, provide a kind of thin plate layer, wherein, light sheet material is aramid paper or aluminium foil; Reinforcing material is carbon fiber prepreg, glass fibre prepreg or metallic sheet stock; Functional material is high thermal conductivity materials, absorbing material or neutron absorber material.
According to the third aspect of the present utility model, provide a kind of thin plate layer, wherein, high thermal conductivity materials is Copper Foil, aluminium foil or carbon fiber paper; Absorbing material is one or more in ferrite wave-absorbing material, chopped carbon fiber absorbing material, nickel coated glass microballon and carbon black; Neutron absorber material is cubic boron nitride.
According to fourth aspect of the present utility model, provide the honeycomb that a kind of thin plate layer is formed, wherein, in the vertical direction launches the thin plate layer of bonding, thus make thin plate layer expansion form hexagonal honeycomb structure, each cellular unit has the cell-wall of 6 equal cell-wall width, the light sheet material of two opposite wall of each cellular unit is connected on the light sheet material of the opposite wall of two adjacent cellular units by strengthening layer, the light sheet material of all the other four walls of each cellular unit is not connected to by strengthening layer on the light sheet material of opposite wall of adjacent cellular unit, and four walls are walls that this cellular unit and adjacent cellular unit have.
According to the 5th aspect of the present utility model, provide a kind of preparation method of thin plate layer, wherein, preparation method comprises the following steps:
(1) strengthening layer comprises upper surface and lower surface, and be all provided with adhesive at the upper surface of strengthening layer and lower surface, strengthening layer is reinforcing material or functional material, and every bar strengthening layer width is in the direction of the width set to 1 cell-wall width;
(2) in the vertical direction arranges at least three layers of light sheet material from top to bottom;
(3) strengthening layer at least two steps (1) is provided with between the adjacent light sheet material in step (2); Strengthening layer spacing in the direction of the width in every bar step (1) adjacent in same level is all set to 3 cell-wall width; Strengthening layer spacing in the direction of the width in every bar step (1) adjacent on vertical direction is all set to 1 cell-wall width;
(4) be connected with the adhesive of lower surface by the adhesive of upper surface of the strengthening layer of the step (1) between the light sheet material that is arranged in adjacent step (3) between the light sheet material in adjacent step (3), obtained thin plate layer.
According to the 6th aspect of the present utility model, provide a kind of preparation method of thin plate layer, wherein, preparation method comprises the following steps:
(1) strengthening layer is cut in the direction of the width a cell-wall width; Strengthening layer comprises upper surface and lower surface, and be all provided with adhesive at the upper surface of strengthening layer and lower surface, strengthening layer is reinforcing material or functional material;
(2) in the vertical direction arranges at least three layers of light sheet material from top to bottom;
(3) strengthening layer at least two steps (1) is provided with between the adjacent light sheet material in step (2); Strengthening layer spacing in the direction of the width in every bar step (1) adjacent in same level is all set to 3 cell-wall width; Strengthening layer spacing in the direction of the width in every bar step (1) adjacent on vertical direction is all set to 1 cell-wall width;
(4) be connected with the adhesive of lower surface by the adhesive of upper surface of the strengthening layer of the step (1) between the light sheet material that is arranged in adjacent step (3) between the light sheet material in adjacent step (3), obtained thin plate layer.
According to the 7th aspect of the present utility model, provide a kind of preparation method of thin plate layer, wherein, upper surface and the lower surface of the strengthening layer respectively in step (1) arrange adhesive, can also by arranging adhesive to carry out on the surface of strengthening layer respectively to the light sheet material in step (2).
According to eighth aspect of the present utility model, provide a kind of preparation method of thin plate layer, wherein,
Light sheet material is aramid paper or aluminium foil;
Reinforcing material is carbon fiber prepreg, glass fibre prepreg or metallic sheet stock;
Functional material is high thermal conductivity materials, absorbing material or neutron absorber material.
According to the 9th aspect of the present utility model, provide a kind of preparation method of thin plate layer, wherein,
High thermal conductivity materials is Copper Foil, aluminium foil or carbon fiber paper;
Absorbing material is one or more in ferrite wave-absorbing material, chopped carbon fiber absorbing material, nickel coated glass microballon and carbon black; Neutron absorber material is cubic boron nitride.
According to the tenth aspect of the present utility model, provide a kind of method that thin plate layer prepared by above-mentioned preparation method prepares honeycomb, wherein, method comprises the following steps:
(1) cure adhesive is to be bonded together light sheet material, strengthening layer;
(2) on the vertical direction of light sheet material, the light sheet material of bonding is launched, thus make thin plate layer expansion form hexagonal honeycomb structure;
(3) thin plate layer that step (2) is launched at high temperature is processed, to guarantee that the shape after launching does not change in follow-up work;
(4) thin plate layer crossed through high-temperature process step (3) launched is immersed in resin solution, then cured resin, the light sheet material in the place mutually bonded to make adjacent cellular unit, strengthening layer are enhanced and are bonded into an entirety, obtained honeycomb core.
The utility model achieves when not increasing honeycomb cell density by strengthening layer; Significantly improve flat compressed intensity/modulus and the plane shear intensity/modulus of honeycomb on the one hand; Greatly reduce the honeycomb decrement of honeycomb forming process on the other hand; In addition, the utility model expands the shaping process window of honeycomb, thus guarantees that honeycomb product profile is more accurate; The function of honeycomb is added, such as: reinforcing material can be carbon cloth, for improving the heat conductivility of honeycomb when not increasing honeycomb cell density; Reinforcing material can also be absorbing material, for improving the absorbing property of honeycomb.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is honeycomb cell structural representation.
Fig. 2 A is the first structural representation of the thin plate layer of honeycomb.
Fig. 2 B is the first structural representation of the honeycomb after Fig. 2 A launches.
Fig. 3 A is the second structural representation of the thin plate layer of honeycomb.
Fig. 3 B is the second structural representation of the honeycomb after Fig. 3 A launches.
Fig. 4 A is the 3rd structural representation of the thin plate layer of honeycomb.
Fig. 4 B is the 3rd structural representation of the honeycomb after Fig. 4 A launches.
Fig. 5 A is the 4th structural representation of the thin plate layer of honeycomb.
Fig. 5 B is the 4th structural representation of the honeycomb after Fig. 5 A launches.
Fig. 6 is honeycomb horizontal polarization and vertical polarization wave transparent view.
Fig. 7 is the polarization of legacy cellular structure level and vertical polarization wave transparent state vs schematic diagram.
Description of reference numerals:
1, thin plate layer 2, light sheet material 3, strengthening layer
4, adhesive 5, honeycomb
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with detailed description of the invention also with reference to accompanying drawing, the utility model is further described.Should be appreciated that, these describe just exemplary, and do not really want to limit scope of the present utility model.In addition, in the following description, the description to known features and technology is eliminated, to avoid unnecessarily obscuring concept of the present utility model.
Embodiment of the present utility model is for solving the problem, and provide a kind of thin plate layer 1 for the formation of honeycomb 5, thin plate layer 1 at least comprises three layers of light sheet material 2, and at least three layers of light sheet material 2 in the vertical direction are arranged from top to bottom; Thin plate layer 1 also comprises strengthening layer 3, and strengthening layer 3 is reinforcing material or functional material, and strengthening layer 3 is arranged between adjacent light sheet material 2, and every bar strengthening layer 3 width is in the direction of the width 1 cell-wall width; At least two strengthening layers 3 are provided with between adjacent light sheet material 2, strengthening layer 3 adjacent in same level spacing is in the direction of the width all 3 cell-wall width, every bar strengthening layer 3 comprises upper surface and lower surface, upper surface and lower surface are all provided with adhesive 4, be connected with the adhesive 4 of lower surface by the adhesive 4 of upper surface of the strengthening layer 3 between adjacent light sheet material 2 between adjacent light sheet material 2, strengthening layer 3 adjacent on vertical direction spacing is in the direction of the width all 1 cell-wall width.
Fig. 1 is honeycomb cell structural representation.
In the present embodiment, vertical direction refers to that namely the short transverse of thin plate layer 1 or thickness direction stack the direction of thin plate layer 1 or thin plate layer 1 to form the direction that honeycomb stretches or expands; Cell-wall length refers to the length for the formation of honeycomb depth direction that the vertical direction of thin plate layer 1 is vertical, and as shown in Figure 1, cell-wall length is T; Honeycomb 5 cell-wall width refers to the hexagonal length of side for the formation of honeycomb 5, and as shown in Figure 1, this cell-wall width is B; Usually the cell-wall of statement is separately originally as a measurement unit, is generally the width of cell-wall; The gross thickness of the honeycomb of vertical direction is W; Honeycomb is L at the overall width of width, and wherein, width is perpendicular to vertical direction and depth direction.
The length of side of honeycomb 5 unit prepared by the utility model can be 2mm (length of side of corresponding honeycomb 5 unit made in Great Britain is 1.83mm), 2.5mm (length of side of corresponding honeycomb 5 unit made in Great Britain is 2.25mm), 3mm (length of side of corresponding honeycomb 5 unit made in Great Britain is 2.75mm), 3.5mm (length of side of corresponding honeycomb 5 unit made in Great Britain is 3.66mm), 4mm, 5mm, 5.5mm, 7.32mm or 11mm; The thickness of light sheet material 2, strengthening layer 3 can be 0.04mm, 0.05mm, 0.08mm, 0.10mm or 0.12mm usually.
Light sheet material 2 of the present utility model can be flexible thin plate; Light sheet material 2 can be one or more in sheet plastic or film, paper, adhesive-bonded fabric, textile, knit goods and sheet metal or paper tinsel, concrete material can be one or more in aramid paper, polyimides paper, glass fabric, aluminium foil, brown paper, polyamide and polyester film, and wherein aramid paper comprises meta-position aramid fiber paper and p-aramid paper.
Functional material of the present utility model can be the one in high thermal conductivity materials, the absorbing material of various wavelength and neutron absorber material, wherein high thermal conductivity materials can be the one in Copper Foil, aluminium foil and carbon fiber paper, absorbing material can be the one in ferrite wave-absorbing material, chopped carbon fiber absorbing material, nickel coated glass microballon and carbon black, and neutron absorber material can be cubic boron nitride.
Reinforcing material of the present utility model can be the one in carbon fiber prepreg, glass fibre prepreg, metallic sheet stock, wherein, carbon fiber prepreg can be solidified or uncured T300/QY9916-2 without dimension cloth, T700/QY9916-2 without dimension cloth, T300/QY8911 without dimension cloth etc., metallic sheet stock can comprise: the aluminium alloy sheet that 0.05mm, 0.08mm, 0.1mm, 0.2mm through surface anodization process are thick; Through the titanium-alloy thin-plate that 0.05mm, 0.08mm, 0.1mm, 0.2mm of surface passivating treatment are thick; The stainless sheet steel that 0.05mm, 0.08mm, 0.1mm, 0.2mm of surface passivating treatment are thick.
Adhesive 4 of the present utility model can be any material producing bonding, such as, adhesive 4 can be one or more in thermoplasticity or thermosetting resin, reactive polymer, oligomer or monomer, polymer solution, polymer suspension or emulsion and energy absorbing material.
In the present embodiment, reactive polymer, oligomer or monomer, polymer solution, polymer suspension or emulsion can be:
1, white glue with vinyl (PVAc): Main Ingredients and Appearance is polyvinyl acetate.Real white glue with vinyl is non-toxic and non-pollution green product (as load forces victory Company Use Imported white glue with vinyl, its constant product quality, row yielding, extensibility is very high).White glue with vinyl can bonding multiple material, fast drying, brute force is good, solid content is high, the operating period is long, applicable large area operation.But moistureproof resistance to water is bad on the one hand for this colloid; Poor heat resistance, easily produces creep on the other hand, this weakness that load is fatal with time load-carrying construction goods exactly.
In order to overcome above shortcoming, modification must be carried out to above-mentioned white glue with vinyl.Generally add modifier, as added de-resin and the acrylic ester copolymer of waking up of appropriate melamine to improve resistance to water; Add 707 copolymer emulsion effects also better.Add thickener PVA, starch.Such one side CMS can reduce the infiltration to porous material, increases viscosity and rheological characteristic, and cost also can further reduce on the other hand.
2, yellow starch gum colloid: yellow starch gum colloid normally in acid condition, makes the molecular weight degradation of starch with heating, and water-soluble.The solid content of this colloid is high, tack good, bonding strength is large, the operating period is long, moderate, rate of drying than very fast, particularly high, the good rigidly of the film elasticity stock amount of colloid, is well suited for making core bar glue.But the poor water resistance of this kind of colloid, limits its effect.
3, Graft copolymerisation starch-resin rubber powder: such colloid is the another kind of line style monomer-polymer of grafting on the main chain of starch polymer, such as: acrylic acid, propylene are fine, acrylic amine, styrene.The monomers such as vinyl acetate.Graft copolymers can significantly improve adhesive strength, and the flexibility of glued membrane is good, rate of drying fast, and its excellent adhesion properties is more much better than common corn starch glue, dextrin, is that a kind of comparatively ideal honeycomb sticks with glue agent, is particularly useful for honeycomb pole compound.
Consumption for adhesive 4 is not particularly limited, as long as it can bonding formation honeycomb cell; But from the angle of bonding effect corresponding to the width of the abutting edge of the cell-wall of honeycomb 5, when adhesive 4 layers of consumption are lower than 1.0g/ ㎡, cannot effectively bond thin plate layer 1, and when the consumption of 4 layers, adhesive is more than 1.5g/ ㎡, easy to be squeezed wide when adhesive 4 solidifies, thus cause the width of cell-wall not easily to be controlled; Therefore the consumption of adhesive 4 of the present utility model is preferably 1.0g/ ㎡-1.5g/ ㎡, wherein, most preferably is 1.3g/ ㎡.
It should be pointed out that adhesive 4 of the present utility model can be coated to the one or both sides of any light sheet material 2, strengthening layer 3; And if be coated to two sides, then adjacent sheet material 2 or strengthening layer 3 do not need coating, and equally, adhesive 4 can be coated on light sheet material 2, strengthening layer 3 before lamination.
Energy absorbing material is used for absorbing the radiant energy of certain form, such as, to react with the material of honeycomb thin plate or to melt this material: ferrite etc. can be used as energy absorbing material, to be melted in the fusible composition in honeycomb thin plate by microwave.
Fig. 2 A is the first structural representation of the thin plate layer of honeycomb.
Fig. 2 B is the first structural representation of the honeycomb after Fig. 2 A launches.
Fig. 3 A is the second structural representation of the thin plate layer of honeycomb.
Fig. 3 B is the second structural representation of the honeycomb after Fig. 3 A launches.
Fig. 4 A is the 3rd structural representation of the thin plate layer of honeycomb.
Fig. 4 B is the 3rd structural representation of the honeycomb after Fig. 4 A launches.
Fig. 5 A is the 4th structural representation of the thin plate layer of honeycomb.
Fig. 5 B is the 4th structural representation of the honeycomb after Fig. 5 A launches.
As shown in Figure 3 A and Figure 3 B, thin plate layer 1 can comprise four layers of light sheet material 2; Strengthening layer 3 is set between light sheet material 2; Adhesive 4 between light sheet material 2 and strengthening layer 3 can spaced lines, can prepare novel honeycomb 5 when launching thin plate layer 1 with box lunch.
As shown in Figure 2 A and 2 B, thin plate layer 1 of the present utility model can also comprise such as three layers of light sheet material 2; Strengthening layer 3 is set between light sheet material 2; Adhesive 4 between light sheet material 2 and strengthening layer 3 can spaced lines, can prepare novel honeycomb 5 when launching thin plate layer 1 with box lunch.
As shown in Figure 4 A and 4 B shown in FIG., thin plate layer 1 of the present utility model can also comprise such as five layers of light sheet material 2; Strengthening layer 3 is set between light sheet material 2; Adhesive 4 between light sheet material 2 and strengthening layer 3 can spaced lines, can prepare novel honeycomb 5 when launching thin plate layer 1 with box lunch.
As fig. 5 a and fig. 5b, thin plate layer 1 of the present utility model can also comprise such as six layers of light sheet material 2; Strengthening layer 3 is set between light sheet material 2; Adhesive 4 between light sheet material 2 and strengthening layer 3 can spaced lines, can prepare novel honeycomb 5 when launching thin plate layer 1 with box lunch.
Traditional honeycomb 5 generally has two kinds of approach for improving comb core performance, the first kind improves the density of honeycomb, Equations of The Second Kind adopts the better material of performance, such as replace material to be 3003-H18 thickness being the aluminium foil of 0.05mm to make the regular hexagon aluminium honeycomb core material that cell-wall width is 3mm with the aluminium foil of material to be 5A02-H18 thickness be 0.05mm, its flat compressed performance brings up to 2.50MPa by 2.01MPa.
Honeycomb 5 of the present utility model not only comprises light sheet material 2 and the adhesive 4 of general honeycomb 5, also comprises strengthening layer 3; Wherein, adhesive 4, for being bonded together by light sheet material 2, forms the honeycomb 5 with biomimetic features after launching.
The utility model is by comparing the higher material of light sheet material 2 in adhesive 4 place's bonding strength of light sheet material 2 and rigidity or have the material of certain function, and improvement and bring new ideas in addition on the basis of the preparation technology of original honeycomb, the density of honeycomb is remained unchanged, and makes the performance indications such as the intensity/modulus of the honeycomb 5 formed by the utility model function of honeycomb 5 that is more outstanding or that formed by the utility model more.
The method of testing that the utility model adopts is:
The density of expandable cellular structure 5 is measured according to the process computation proposed in GB1464.
On universal tensile testing machine, the stable of honeycomb 5 or non-stable flat compressed strength and modulus is measured according to the process of GB1453.
On universal tensile testing machine, measure honeycomb 5 according to the process of GB1455 " L " to " W " to flat plate shear strength and modulus.
On universal tensile testing machine, the planar stretch intensity of honeycomb 5 is measured according to the process of GB1452.
The wave transmission rate of honeycomb 5 is measured according to the process of GJB2038.
Achieve when not increasing the cell density of honeycomb 5 by strengthening layer 3 like this; Significantly improve flat compressed intensity/modulus and the plane shear intensity/modulus of honeycomb 5 on the one hand; Greatly reduce the decrement of the honeycomb 5 of honeycomb forming process on the other hand; In addition, the utility model expands the shaping process window of honeycomb, thus guarantees that the product profile of honeycomb 5 is more accurate; The function of honeycomb 5 is added, such as: reinforcing material can be carbon cloth, for improving the heat conductivility of honeycomb 5 when not increasing the cell density of honeycomb 5; Reinforcing material can also be absorbing material, for improving the absorbing property of honeycomb 5.
Adopt the thin plate layer 1 of honeycomb 5 of the present utility model to form the alternative traditional aramid paper honeycomb core material of honeycomb 5, apply to the aileron of large aircraft, rudder, floor, dividing plate, the secondary load-carrying construction part of the aircraft such as helicopter, general-purpose aircraft, also can be used for the interior material of the means of transport such as boats and ships, high-speed railway.Compared with traditional aramid paper honeycomb structure 5 core, the utility model greatly reduces the density of honeycomb 5.
The present embodiment further preferably, provides a kind of thin plate layer 1, and wherein, light sheet material 2 is aramid paper or aluminium foil; Reinforcing material is carbon fiber prepreg, glass fibre prepreg or metallic sheet stock; Functional material is high thermal conductivity materials, absorbing material or neutron absorber material.
In the present embodiment, light sheet material 2 be aramid paper or aluminium foil time lightweight; When reinforcing material is carbon fiber prepreg, glass fibre prepreg or metallic sheet stock 2, intensity is large; Functional material is high thermal conductivity materials, absorbing material or neutron absorber material, and wherein, high thermal conductivity materials, in order to improve the heat conductivility of honeycomb 5, can be such as carbon cloth; Absorbing material, in order to improve the absorbing property of honeycomb 5, can be such as foam pyramid absorbing material; Neutron absorber material, in order to ensure the criticality safety of nuclear fuel in storage and transport, can be such as boron aluminium neutron absorber material.
The overall weight of such one side thin plate layer 1 is light; Improve the intensity of thin plate layer 1 or add the function of thin plate layer 1 on the other hand.
The present embodiment further preferably, provides a kind of thin plate layer 1, and wherein, high thermal conductivity materials is Copper Foil, aluminium foil or carbon fiber paper; Absorbing material is one or more in ferrite wave-absorbing material, chopped carbon fiber absorbing material, nickel coated glass microballon and carbon black; Neutron absorber material is cubic boron nitride.
The overall weight of such one side thin plate layer 1 is light; Improve the intensity of thin plate layer 1 or add the function of thin plate layer 1 on the other hand.
The present embodiment further preferably, provide the honeycomb 5 that a kind of thin plate layer 1 is formed, wherein, in the vertical direction launches the thin plate layer 1 of bonding, thus make thin plate layer 1 expansion form hexagonal honeycomb structure 5, each cellular unit has the cell-wall of 6 equal cell-wall width, the light sheet material 2 of two opposite wall of each cellular unit is connected on the light sheet material 2 of the opposite wall of two adjacent cellular units by strengthening layer 3, the light sheet material 2 of all the other four walls of each cellular unit is not connected on the light sheet material 2 of the opposite wall of adjacent cellular unit by strengthening layer 3, and four walls are walls that this cellular unit and adjacent cellular unit have.
Structure is more stable on the one hand for such cellular unit, and intensity is higher; Cellular unit adjacent on the other hand shares a cell-wall, very saves material.
Further preferably, provide a kind of preparation method of thin plate layer 1, wherein, preparation method comprises the following steps the present embodiment:
(1) strengthening layer 3 comprises upper surface and lower surface, and be all provided with adhesive 4 at the upper surface of strengthening layer 3 and lower surface, strengthening layer 3 is reinforcing material or functional material, and every bar strengthening layer 3 width is in the direction of the width set to 1 cell-wall width;
(2) in the vertical direction arranges at least three layers of light sheet material 2 from top to bottom;
(3) strengthening layer 3 at least two steps (1) is provided with between the adjacent light sheet material 2 in step (2); Strengthening layer 3 spacing in the direction of the width in every bar step (1) adjacent in same level is all set to 3 cell-wall width; Strengthening layer 3 spacing in the direction of the width in every bar step (1) adjacent on vertical direction is all set to 1 cell-wall width;
(4) be connected with the adhesive 4 of lower surface by the adhesive 4 of upper surface of the strengthening layer 3 of the step (1) between the light sheet material 2 that is arranged in adjacent step (3) between the light sheet material 2 in adjacent step (3), obtained thin plate layer 1.
Explain the utility model in detail below with reference to embodiment, but the utility model should not be considered and is limited to following examples.
Embodiment 1:
The preparation method of a kind of novel aromatic polyamides paper honeycomb structure 5 thin plate layer 1 and aromatic polyamides paper honeycomb core material:
Material therefor and process conditions are:
Light sheet material 2 is E.I.Du Pont Company T412 type specification is the aramid paper of 4mil;
Reinforcing material is for solidifying individual layer T300/QY9916-2 without dimension cloth.
Adhesive 4 on light sheet material 2 and reinforcing material uses the gravure coater coating of T450-1 type laboratory; The width of adhesive 4 is 5mm, and the distance between adhesive 4 is 15mm;
Adhesive 4 is the J-80BNomex paper honeycomb sandwich adhesive of Heilungkiang petrochemistry research institute development;
Resin is ba phenolic resin, is produced by Beijing fiberglass research institute.
Preparation method comprises the following steps:
(1) strengthening layer 3 comprises upper surface and lower surface, and be all provided with adhesive 4 at the upper surface of strengthening layer 3 and lower surface, strengthening layer 3 is reinforcing material or functional material, and every bar strengthening layer 3 width is in the direction of the width set to 1 cell-wall width;
(2) in the vertical direction arranges at least three layers of light sheet material 2 from top to bottom;
(3) strengthening layer 3 at least two steps (1) is provided with between the adjacent light sheet material 2 in step (2); Strengthening layer 3 spacing in the direction of the width in every bar step (1) adjacent in same level is all set to 3 cell-wall width; Strengthening layer 3 spacing in the direction of the width in every bar step (1) adjacent on vertical direction is all set to 1 cell-wall width;
(4) be connected with the adhesive 4 of lower surface by the adhesive 4 of upper surface of the strengthening layer 3 of the step (1) between the light sheet material 2 that is arranged in adjacent step (3) between the light sheet material 2 in adjacent step (3), obtained thin plate layer 1.
Following curing schedule can also be comprised:
(1) cure adhesive 4 is to be bonded together light sheet material 2, strengthening layer 3, and wherein, temperature is set to 180 DEG C ± 5 DEG C, and pressure is set to 0.5MPa, and the press time is set to 180 minutes;
(2) on the vertical direction of light sheet material 2, the light sheet material 2 of bonding is launched, thus make thin plate layer 1 expansion form hexagonal honeycomb 5, wherein, the direction that vertical direction is namely vertical with thin plate face;
(3) at high temperature processed by the thin plate layer 1 that step (2) is launched, wherein, the temperature of high temperature can be set to 180 DEG C ± 5 DEG C, to guarantee that the shape after launching does not change in follow-up work;
(4) thin plate layer 1 crossed through high-temperature process step (3) launched is immersed in resin solution, then cured resin, the light sheet material 2 in the place mutually bonded to make adjacent cellular unit, strengthening layer 3 are enhanced and are bonded into an entirety, obtained honeycomb 5 core; The solids content of resin solution controls about 45%; The step that thin plate layer 1 is immersed in resin solution comprises: dipping ba phenolic resin solution and dry 30min under 150 DEG C of conditions; Thin plate layer 1 can make honeycomb 5 reach 54kg/m by being repeatedly immersed in resin solution
3, now, keep the solids content of resin solution that the temperature of high temperature is set to 175 DEG C, proceed the drying of thin plate layer 1 and solidify 2 hours, obtained fibre reinforced aromatic polyamides paper honeycomb structure 5 core.
(5) the honeycomb 5 core sawing of step (4), sheet are cut, obtain finished product.
The honeycomb 5 that above preparation method is formed has the honeycomb 5 that cell-wall is 5mm width, density be about 51.1kg/m
3(3.2lb/ft
3).Its mechanical property is as follows: stable flat compressed intensity is 3.56MPa (506psi), stable flat compressed modulus is 337MPa (47.9ksi), " L " is 90.2MPa (12.8ksi) to plane shear intensity 1.64MPa (233psi) and modulus, " W " is 27.5MPa (39.1ksi) to plane shear intensity 0.72MPa (102psi) and modulus, and planar stretch intensity is 2.76MPa (3.93ksi).
Compared with traditional honeycomb core, the flat compressed mechanical property of the honeycomb 5 that the utility model is made has and significantly promotes, for with isopycnic honeycomb 5, the flat compressed intensity of honeycomb 5 of the present utility model is 3.56MPa (506psi), modulus is 337MPa (47.9ksi), by contrast, the flat compressed intensity 2.24MPa (318psi) of the honeycomb (HRH-10-3/16-3.0 specification cellular material) of the aramid paper of more traditional optimum level and modulus 138MPa (19.6ksi), improve 58.9% and 144% respectively.
Achieve when not increasing the cell density of honeycomb 5 by strengthening layer 3 like this; Significantly improve flat compressed intensity/modulus and the plane shear intensity/modulus of honeycomb 5 on the one hand; Greatly reduce honeycomb 5 decrement of honeycomb forming process on the other hand; In addition, the utility model expands the shaping process window of honeycomb, thus guarantees that the product profile of honeycomb 5 is more accurate; The function of honeycomb 5 is added, such as: reinforcing material can be carbon cloth, for improving the heat conductivility of honeycomb 5 when not increasing the cell density of honeycomb 5; Reinforcing material can also be absorbing material, for improving the absorbing property of honeycomb 5.
Further preferably, provide a kind of preparation method of thin plate layer 1, wherein, preparation method comprises the following steps the present embodiment:
(1) strengthening layer 3 is cut to a cell-wall width in the direction of the width; Strengthening layer 3 comprises upper surface and lower surface, and be all provided with adhesive 4 at the upper surface of strengthening layer 3 and lower surface, strengthening layer 3 is reinforcing material or functional material;
(2) in the vertical direction arranges at least three layers of light sheet material 2 from top to bottom;
(3) strengthening layer 3 at least two steps (1) is provided with between the adjacent light sheet material 2 in step (2); Strengthening layer 3 spacing in the direction of the width in every bar step (1) adjacent in same level is all set to 3 cell-wall width; Strengthening layer 3 spacing in the direction of the width in every bar step (1) adjacent on vertical direction is all set to 1 cell-wall width;
(4) be connected with the adhesive 4 of lower surface by the adhesive 4 of upper surface of the strengthening layer 3 of the step (1) between the light sheet material 2 that is arranged in adjacent step (3) between the light sheet material 2 in adjacent step (3), obtained thin plate layer 1.
Explain the utility model in detail below with reference to embodiment, but the utility model should not be considered and is limited to following examples.
Embodiment 2:
The preparation method of a kind of novel aromatic polyamide paper honeycomb structure 5 thin plate layer 1 and aromatic polyamides paper honeycomb core material:
Material therefor and process conditions are:
Light sheet material 2 for Yantai Tayho Advanced Materials Co., Ltd.'s specification be the 1414 type aramid papers of 2mil;
Functional material be solidified individual layer contain ferrite wave absorbing agent T700/5228E without dimension cloth;
Adhesive 4 on light sheet material 2 uses the gravure coater coating of T450-1 type laboratory, and the width of adhesive 4 is 5mm, and the distance between adhesive 4 is 15mm; Adhesive 4 on functional material adopts manual brushing, then functional material is cut into the wide bar of 5mm.
Adhesive 4 is the J-80BNomex paper honeycomb sandwich adhesive of Heilungkiang petrochemistry research institute development;
Resin is phenolic resins, is produced by Nantong Sumitomo Bakelite Co., Ltd.
Preparation method comprises the following steps:
(1) strengthening layer 3 is cut to a cell-wall width in the direction of the width; Strengthening layer 3 comprises upper surface and lower surface, and be all provided with adhesive 4 at the upper surface of strengthening layer 3 and lower surface, strengthening layer 3 is reinforcing material or functional material;
(2) in the vertical direction arranges at least three layers of light sheet material 2 from top to bottom;
(3) strengthening layer 3 at least two steps (1) is provided with between the adjacent light sheet material 2 in step (2); Strengthening layer 3 spacing in the direction of the width in every bar step (1) adjacent in same level is all set to 3 cell-wall width; Strengthening layer 3 spacing in the direction of the width in every bar step (1) adjacent on vertical direction is all set to 1 cell-wall width;
(4) be connected with the adhesive 4 of lower surface by the adhesive 4 of upper surface of the strengthening layer 3 of the step (1) between the light sheet material 2 that is arranged in adjacent step (3) between the light sheet material 2 in adjacent step (3), obtained thin plate layer 1.
Following curing schedule can also be comprised:
(1) cure adhesive 4 is to be bonded together light sheet material 2, strengthening layer 3, and wherein, temperature is set to 180 DEG C ± 5 DEG C, and pressure is set to 0.5MPa, and the press time is set to 180 minutes;
(2) on the vertical direction of light sheet material 2, the light sheet material 2 of bonding is launched, thus make thin plate layer 1 expansion form hexagonal honeycomb 5, wherein, the direction that vertical direction is namely vertical with thin plate face;
(3) at high temperature processed by the thin plate layer 1 that step (2) is launched, wherein, the temperature of high temperature can be set to 180 DEG C ± 5 DEG C, to guarantee that the shape after launching does not change in follow-up work;
(4) thin plate layer 1 crossed through high-temperature process step (3) launched is immersed in resin solution, then cured resin, the light sheet material 2 in the place mutually bonded to make adjacent cellular unit, strengthening layer 3 are enhanced and are bonded into an entirety, obtained honeycomb 5 core; The solids content of resin solution controls about 45%; The step that thin plate layer 1 is immersed in resin solution comprises: dipping ba phenolic resin solution and dry 30min under 150 DEG C of conditions; Thin plate layer 1 can make honeycomb 5 reach 54kg/m by being repeatedly immersed in resin solution
3, now, keep the solids content of resin solution that the temperature of high temperature is set to 175 DEG C, proceed thin plate layer 1 drying and solidify 2 hours, obtained aromatic polyamides paper honeycomb structure 5 core.
In curing schedule optionally:
(5) the honeycomb 5 core sawing of step (4), sheet are cut, obtain finished product.
Fig. 6 is honeycomb horizontal polarization and vertical polarization wave transparent view.
Fig. 7 is the polarization of legacy cellular structure level and vertical polarization wave transparent state vs schematic diagram.
Within the scope of 8GHz-18GHz, the wave transmission rate of the honeycomb 5 of the utility model and traditional utility model is tested and compared.Known by test result, the wave transmission rate (see Fig. 6) of the utility model honeycomb 5 is compared with traditional aramid paper honeycomb wave transmission rate (see Fig. 7), honeycomb 5 of the present utility model result of wave transmission rate within the scope of 8GHz-18GHz significantly decreases, and the vertical polarization wave transmission rate particularly within the scope of 12GHz-18GHz obviously declines.Show that contain ferrite wave absorbing agent T700/5228E is larger without the wave transparent impact of interpolation on honeycomb 5 of dimension cloth.
Achieve when not increasing honeycomb 5 cell density by strengthening layer 3 like this; Significantly improve flat compressed intensity/modulus and the plane shear intensity/modulus of honeycomb 5 on the one hand; Greatly reduce honeycomb 5 decrement of honeycomb forming process on the other hand; In addition, the utility model expands the shaping process window of honeycomb, thus guarantees that honeycomb 5 product profile is more accurate; The function of honeycomb 5 is added, such as: reinforcing material can be carbon cloth, for improving the heat conductivility of honeycomb 5 when not increasing honeycomb 5 cell density; Reinforcing material can also be absorbing material, for improving the absorbing property of honeycomb 5.
The present embodiment further preferably, provide a kind of preparation method of thin plate layer 1, wherein, upper surface and the lower surface of the strengthening layer 3 respectively in step (1) arrange adhesive 4, can also be undertaken by arranging adhesive 4 respectively to the light sheet material 2 in step (2) on the surface of strengthening layer 3.
Such implementation is more various and flexible; User can adjust according to the step of actual conditions to preparation method.
The present embodiment further preferably, provides a kind of preparation method of thin plate layer 1, and wherein, light sheet material 2 is aramid paper or aluminium foil; Reinforcing material is carbon fiber prepreg, glass fibre prepreg or metallic sheet stock 2; Functional material is high thermal conductivity materials, absorbing material or neutron absorber material.
In the present embodiment, light sheet material 2 is that aramid paper or aluminium foil are all lightweight; Reinforcing material is that all intensity is large for carbon fiber prepreg, glass fibre prepreg or metallic sheet stock 2; Functional material is high thermal conductivity materials, absorbing material or neutron absorber material, and wherein, high thermal conductivity materials, in order to improve the heat conductivility of honeycomb 5, can be such as carbon cloth; Absorbing material, in order to improve the absorbing property of honeycomb 5, can be such as foam pyramid absorbing material; Neutron absorber material, in order to ensure the criticality safety of nuclear fuel in storage and transport, can be such as boron aluminium neutron absorber material.
The overall weight of such one side thin plate layer 1 is light; Improve the intensity of thin plate layer 1 or add the function of thin plate layer 1 on the other hand.
The present embodiment further preferably, provides a kind of preparation method of thin plate layer 1, and wherein, high thermal conductivity materials is Copper Foil, aluminium foil or carbon fiber paper; Absorbing material is one or more in ferrite wave-absorbing material, chopped carbon fiber absorbing material, nickel coated glass microballon and carbon black; Neutron absorber material is cubic boron nitride.
The overall weight of such one side thin plate layer 1 is light; Improve the intensity of thin plate layer 1 or add the function of thin plate layer 1 on the other hand.
Further preferably, a kind of thin plate layer 1 prepared by above-mentioned preparation method prepares the method for honeycomb 5 to the present embodiment, and wherein, method comprises the following steps:
(1) cure adhesive 4 is to be bonded together light sheet material 2, strengthening layer 3;
(2) on the vertical direction of light sheet material 2, the light sheet material 2 of bonding is launched, thus make thin plate layer 1 expansion form hexagonal honeycomb structure 5;
(3) thin plate layer 1 that step (2) is launched at high temperature is processed, to guarantee that the shape after launching does not change in follow-up work;
(4) thin plate layer 1 crossed through high-temperature process step (3) launched is immersed in resin solution, then cured resin, the light sheet material 2 in the place mutually bonded to make adjacent cellular unit, strengthening layer 3 are enhanced and are bonded into an entirety, obtained honeycomb 5 core.
In the present embodiment, the embodiment that thin plate layer 1 prepared by preparation method prepares the method for honeycomb 5 can realize with reference to the curing schedule in embodiment 1 and embodiment 2, wherein, adhering and solidifying can be carried out, such as, in resin: thermoplastic resin and thermosetting resin are generally by heating and/or pressurizeing to solidify by any method being suitable for adhesive therefor 4; Reaction resin is then by solidifying with the reaction of reactive component.Reactive component is generally a kind of fluid, but also may be the radiation of certain form.Reaction solidification can be such as reacting resin crosslinking curing, realizes solidifying by the polymerisation of one or more resins in such as phenolic resins, polyimide resin, cyanate resin, polyester, bismaleimide resin, epoxy resin and unsaturated polyester (UP) and cross-linking reaction.
For cure under pressure, the press time is determined according to the solidifying requirements of laminated plate thickness and adhesive 4 itself, and time range is generally 3 hours-10 hours; Press temperature is determined according to the adhesive 4 of laminated plate thickness and employing, and as the adhesive 4 of intermediate temperature setting, solidification temperature scope is 120 DEG C to 140 DEG C, and as the adhesive 4 of hot setting, solidification temperature scope is 175 DEG C to 200 DEG C; Pressing pressure is determined according to factors such as adhesive width, treatment state and gluing dosage, and pressure limit is 0.3MPa-1.2MPa.
When illustrating in the final structure length that adhesive 4 has a cell-wall width and open with the final structure length separation of three cell-wall width, it refers to and uses enough adhesives 4 to make when completing this honeycomb 5, the amount of adhesive therefor 4 is just in time enough on the width of a cell-wall, adjacent thin plate combined and separate by the width of three cell-wall, because different adhesives 4 is different with light sheet material 2 response each other, estimate that the correct amount of the adhesive 4 that the final structure length of a generation cell-wall width should apply is problems of a simple experiment.
Impregnating resin can be conventional any material of this project, comprise thermoplasticity or thermosetting solution, emulsion, reaction system etc., concrete resin can be one or more in phenolic resins, polyimide resin, cyanate resin, polyester, bismaleimide resin, epoxy resin; Dipping can be completed by submergence, spraying etc.; And once complete dipping, can harden by any method being suitable for selected resin system described resin.
Based on the character of light sheet material 2 or the requirement of final honeycomb products, the laminated plate of laying can be cut into length and the width of hope before inflation.Other processing step as softening (plasticising) before expanding, before inflation or after expanding with resin-dipping or coating thin plate, expand after the heat cure etc. of honeycomb 5 can carry out together with method of the present utility model.
By adopting the method preparing honeycomb 5 of the present utility model that resin can be made better shaping, the honeycomb 5 of solidification is like this stablized, and intensity is high; The curing schedule in embodiment 1 or embodiment 2 is preferably adopted repeatedly to carry out stability and the intensity that resin-dipping can improve honeycomb 5 further; In addition, adopt the consumption of the adhesive 4 of the utility model setting, pressure and temperature, soon shaping, efficiency is high;
Should be understood that, above-mentioned detailed description of the invention of the present utility model only for exemplary illustration or explain principle of the present utility model, and is not formed restriction of the present utility model.Therefore, any amendment made when not departing from spirit and scope of the present utility model, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.In addition, the utility model claims be intended to contain fall into claims scope and border or this scope and border equivalents in whole change and modification.
Claims (4)
1. for the formation of a thin plate layer for honeycomb, it is characterized in that, described thin plate layer at least comprises three layers of light sheet material, and at least three layers of described light sheet material in the vertical direction are arranged from top to bottom; Described thin plate layer also comprises strengthening layer, and described strengthening layer is reinforcing material or functional material, and described strengthening layer is arranged between adjacent described light sheet material, and strengthening layer width in the direction of the width described in every bar is 1 cell-wall width;
At least two described strengthening layers are provided with between adjacent described light sheet material, described strengthening layer adjacent in same level spacing is in the direction of the width all 3 cell-wall width, described in every bar, strengthening layer comprises upper surface and lower surface, described upper surface and described lower surface are all provided with adhesive, be connected with the described adhesive of lower surface by the described adhesive of upper surface of the described strengthening layer between adjacent described light sheet material between adjacent described light sheet material, described strengthening layer adjacent on vertical direction spacing is in the direction of the width all 1 cell-wall width.
2. thin plate layer according to claim 1, is characterized in that,
Described light sheet material is aramid paper or aluminium foil;
Described reinforcing material is carbon fiber prepreg, glass fibre prepreg or metallic sheet stock;
Described functional material is high thermal conductivity materials, absorbing material or neutron absorber material.
3. thin plate layer according to claim 2, is characterized in that,
Described high thermal conductivity materials is Copper Foil, aluminium foil or carbon fiber paper;
Described absorbing material is the one in ferrite wave-absorbing material, chopped carbon fiber absorbing material, nickel coated glass microballon and carbon black;
Described neutron absorber material is cubic boron nitride.
4., by the honeycomb that the thin plate layer described in any one of claim 1-3 is formed, it is characterized in that,
In the vertical direction launches the described thin plate layer of bonding, thus make the expansion of described thin plate layer form hexagonal honeycomb structure, each described cellular unit has the cell-wall of 6 equal cell-wall width, the described light sheet material of two opposite wall of each described cellular unit is connected on the described light sheet material of the opposite wall of two adjacent described cellular units by described strengthening layer, the described light sheet material of all the other four walls of each described cellular unit is not connected to by described strengthening layer on the described light sheet material of opposite wall of adjacent described cellular unit, and described four walls are walls that cellular unit described in this and adjacent described cellular unit have.
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| CN201520915950.7U CN205149041U (en) | 2015-11-17 | 2015-11-17 | A sheet metal layer and honeycomb for forming honeycomb |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105291490A (en) * | 2015-11-17 | 2016-02-03 | 北京金轮沃德科技有限公司 | Thin slab layer for formation of honeycomb structure, honeycomb structure and preparation method thereof |
| CN110406178A (en) * | 2019-06-03 | 2019-11-05 | 哈尔滨工程大学 | Double gradient energy-obsorbing and damping sandwich structures of a kind of metal/composite material multilayer and preparation method thereof |
| CN112118720A (en) * | 2020-09-18 | 2020-12-22 | 华中科技大学 | Heat conduction wave-absorbing patch |
| CN115257128A (en) * | 2022-07-15 | 2022-11-01 | 南京工程学院 | Fiber-reinforced thermoplastic resin-based honeycomb core manufacturing device and method |
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2015
- 2015-11-17 CN CN201520915950.7U patent/CN205149041U/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105291490A (en) * | 2015-11-17 | 2016-02-03 | 北京金轮沃德科技有限公司 | Thin slab layer for formation of honeycomb structure, honeycomb structure and preparation method thereof |
| CN105291490B (en) * | 2015-11-17 | 2017-12-15 | 北京金轮沃德科技有限公司 | It is a kind of to be used to form thin plate layer, honeycomb of honeycomb and preparation method thereof |
| CN110406178A (en) * | 2019-06-03 | 2019-11-05 | 哈尔滨工程大学 | Double gradient energy-obsorbing and damping sandwich structures of a kind of metal/composite material multilayer and preparation method thereof |
| CN112118720A (en) * | 2020-09-18 | 2020-12-22 | 华中科技大学 | Heat conduction wave-absorbing patch |
| CN112118720B (en) * | 2020-09-18 | 2021-09-14 | 华中科技大学 | Heat conduction wave-absorbing patch |
| CN115257128A (en) * | 2022-07-15 | 2022-11-01 | 南京工程学院 | Fiber-reinforced thermoplastic resin-based honeycomb core manufacturing device and method |
| CN115257128B (en) * | 2022-07-15 | 2024-03-26 | 南京工程学院 | Device and method for manufacturing fiber reinforced thermoplastic resin matrix honeycomb core |
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