CN205147586U - Welding device - Google Patents
Welding device Download PDFInfo
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- CN205147586U CN205147586U CN201520898726.1U CN201520898726U CN205147586U CN 205147586 U CN205147586 U CN 205147586U CN 201520898726 U CN201520898726 U CN 201520898726U CN 205147586 U CN205147586 U CN 205147586U
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Abstract
The utility model discloses a welding device, go up and down to personally experience sth. Part of the body, set up to be in including the Z axle welding machine, setting on the Z axle goes up and down to personally experience sth. Part of the body are in optics mechanism on the welding machine, be located the Z axle and go up and down being used for pressing from both sides the platform of tightly treating weld workpiece, setting up and be in of body the place ahead the automatically controlled platform of X -Y two dimension of platform below, control system, optics mechanism includes CCD camera and/or microscopic mechanism, control system goes up and down to personally experience sth. Part of the body with welding machine, CCD camera, Z axle respectively and the automatically controlled platform of X -Y two dimension is connected. This welding device improves mould welding industry's automatic level and production efficiency, guarantees the off -the -shelf uniformity of welding through the automation equipment simultaneously, improves welding quality and success rate, reduces loss and cost, has solved the problem that the product is inconsistent, the performance is unstable and work efficiency is low that current manually operation caused.
Description
Technical field
The utility model relates to welding field, particularly relate to a kind of welder.
Background technology
In mold manufacturing industry, current mould welding machine mainly welds with full manual type, use simple fixture simultaneously, realization part welds function, mainly by eye contraposition during welding, the human resources that manual operation expends and labour intensity are large, and manual operation easily causes inconsistent, make the unstable properties of product and inefficiency.Along with continuous progress and the development of solder technology, the monitoring adopting the means automatically controlled to carry out welding quality has become an important directions of solder technology development.
Utility model content
In order to solve above-mentioned the deficiencies in the prior art, the utility model provides a kind of welder, it improves automatization level and the production efficiency of mould welding profession, ensured the uniformity of welding finished product by automation equipment simultaneously, improve welding quality and success rate, reduce the wastage and cost, solve that the product that existing manual operation causes is inconsistent, unstable properties and ineffective problem.
In order to achieve the above object, the technical solution adopted in the utility model is as follows:
A kind of welder, comprise Z axis lifting body, the bonding machine be arranged on described Z axis lifting body, the optical facilities be arranged on described bonding machine, be positioned at Z axis lifting body front for clamp workpiece to be welded platform, be arranged on X-Y two dimension electric control platform, control system below described platform; Described optical facilities comprise CCD camera and/or microscopic mechanism; Described control system is connected with bonding machine, CCD camera, Z axis lifting body and X-Y two dimension electric control platform respectively.
Further, described Z axis lifting body is provided with the lifter plate for carrying described bonding machine, it is connected with described control system, realizes moving up and down of bonding machine.
Further, described lifter plate is provided with slide rail, described bonding machine is arranged on described slide rail, realizes the reciprocating motion of described bonding machine.
Further, also comprise water-cooling system, described water-cooling system is connected with described bonding machine.
Further, described X-Y two dimension electric control platform is fixed on below described platform, its fixed form be X-axis platform on Y-axis platform or Y-axis platform on X-axis platform.
Further, described control system comprises the welding control module be connected with bonding machine, the three-dimensional drive control module, the visual spatial attention module that is connected with CCD camera that are connected with X-Y two dimension electric control platform and Z axis lifting body.
Further, described platform is provided with for showing the watch-dog gathering image, it is connected with CCD camera.
Further, described workpiece to be welded is mould.
The utility model has following beneficial effect: this welder improves automatization level and the production efficiency of mould welding profession, ensured the uniformity of welding finished product by automation equipment simultaneously, improve welding quality and success rate, reduce the wastage and cost, solve that the product that existing manual operation causes is inconsistent, unstable properties and ineffective problem; It uses CCD camera and microscope integrated design, can switch visual or CCD function for monitoring according to situation; Devise the rocker assembly of Three dimensions control, by the action of rocker assembly control realization three axle, according to welding, needs take the air line, round or other tracks, the demand that flexible Application is different; Lifter plate is provided with slide track component, realizes bonding machine position in Y direction adjustable, and adjust the relative position of bonding machine and mould by moving up and down of lifter plate.
Accompanying drawing explanation
For ease of illustrating, the utility model is described in detail by following concrete enforcement and accompanying drawing.
Fig. 1 is the structural representation of the utility model welder;
Fig. 2 is the structural representation of Z axis lifting body in the utility model welder;
Fig. 3 is the structural representation of X-Y two dimension electric control platform in the utility model welder.
Detailed description of the invention
For the ease of understanding the utility model, below with reference to relevant drawings, the utility model is described more fully.Preferred embodiment of the present utility model is given in accompanying drawing.But the utility model can realize in many different forms, is not limited to embodiment described herein.On the contrary, provide the object of these embodiments be make the understanding of disclosure of the present utility model more comprehensively thorough.
Unless otherwise defined, all technology used herein and scientific terminology are identical with belonging to the implication that those skilled in the art of the present utility model understand usually.The object of the term used in description of the present utility model herein just in order to describe specific embodiment, is not intended to be restriction the utility model.Below in conjunction with drawings and Examples, the utility model is described in detail.
Please refer to Fig. 1, which show a kind of welder, it comprises the bonding machine 1 for welding, for realizing the Z axis lifting body 2 that bonding machine 1 moves up and down, optical facilities 3 on described bonding machine 1 are arranged on for carrying out acquisition monitoring to welding situation, be positioned at the platform 4 for clamping workpiece to be welded in described Z axis lifting body 2 front, for realizing X-Y two dimension electric control platform 5 (as Fig. 3) of the horizontal movement of described platform 4, control system, described control system comprises the welding control module be connected with bonding machine 1, the three-dimensional drive control module be connected with X-Y two dimension electric control platform 5 and Z axis lifting body 2, the visual spatial attention module be connected with optical facilities 3.
Please refer to Fig. 2, described Z axis lifting body 2 is provided with the lifter plate 21 for carrying described bonding machine 1, it is connected with the Z axis driver module of three-dimensional drive control module, realizes moving up and down of the Z-direction of lifter plate 21, and then drives moving up and down of described bonding machine 1.Described lifter plate 21 is also provided with slide rail 22, and described bonding machine 1 is arranged on described slide rail 22, can regulate the Y-axis position of described bonding machine 1 as required, namely realizes the reciprocating motion of described bonding machine 1.Preferably, described Z axis lifting body 2 is fixed on cross supporting frame 23, is provided with castor 24 and runners 25 bottom this bracing frame 23, facilitates it to move with fixing.
Described bonding machine 1 is preferably laser-beam welding machine, but is not limited to this.Preferably, this welder also comprises the water-cooling system 11 be connected with described bonding machine 1, to guarantee that described bonding machine 1 can normally run.
Described optical facilities 3 comprise CCD camera 31 and/or microscopic mechanism 32, in the present embodiment, be preferably CCD camera 31 and microscope 32 integral component, can freely switch CCD according to actual conditions to monitor or microscope 32 function, be convenient to during focusing observe, proofread position, be convenient to during welding product observe real-time status.This welder also comprises for showing the watch-dog 33 gathering image, and it is connected with CCD camera 31, is arranged on described platform 4.
Described platform 4 is arranged on a support stand 6, and it places workpiece to be welded.Described workpiece to be welded preferentially but be not defined as mould.4, described platform plays placement effect, installs different fixture additional fix according to the different workpiece to be welded of placement.
Please refer to Fig. 3, be positioned at the X-Y two dimension electric control platform 5 described support stand 6 is provided with below described platform 4, the fixed form of X-Y two dimension electric control platform 5 has two kinds: one to be that X-axis platform is on Y-axis platform, another is that Y-axis platform is on X-axis platform, X-axis platform and Y-axis platform are connected with the X-axis driver module of three-dimensional drive control module and Y-axis driver module respectively, realize seesawing and the side-to-side movement of Y-axis platform of X-axis platform, and then realize the automatic displacement of the workpiece to be welded on described platform 4.
Further, described three-dimensional drive control module can be designed to three-dimensional hand rocker assembly 7 (as Fig. 1), with the motion all around of the moving up and down of bonding machine described in centralized Control 1, workpiece to be welded.Wherein adopted drived control can be that motor drives, and also can be other type of drive.Preferably, described rocker assembly also can be designed with fast, slow two velocity stages, can freely switch as required.Described three-dimensional drive control module, by existing techniques in realizing, does not repeat them here.
Further, this welder also comprises electrical install cabinet, and it has Laser Power Devices switch board and motion control case.Described Laser Power Devices switch board controls each parameter of laser (electric current, pulsewidth, frequency etc.) and needs shifting to an earlier date of Control protection gas and time delay to blow according to technique.Described motion control case Main Function is control X, Y, Z three-shaft linkage, can walk curve and straight line in the two-dimensional stage of X, Y-axis, and Z axis can regulate focal position according to product size and technological requirement.
During specific implementation, the motion of circular arc and other tracks can be realized by the two-dimensional stage of X, Y-axis, because the X of two-dimensional stage, Y-axis are by Analog control.When operating rocking bar, the real time position of rocking bar is exactly to the real-time Simulation amount of X, Y-axis, and the value passive movement control cabinet of this analog quantity reads, motion control case sends out pulsed quantity according to this value corresponding to X, Y-axis driver, thus realizes the motion of circular arc and other tracks.
The workflow of this welder is as follows:
(1) control system initializes;
(2) die workpiece is placed on platform fixing, regulates welding focal length, the plumb joint of bonding machine and the relative position of mould by CCD watch-dog;
(3) according to the track of required welding, corresponding action is done by the lifter plate of rocking bar control X-Y two dimension electric control platform assembly, Z axis lifting body;
(4) welded, mold removal.
Described welder controls welding track by distant bar assembly, and solder joint is unanimously even, improves welding quality; X, Y, Z tri-axle actions are all controlled, improve automatization level, add the convenience of operation; Production efficiency is improve for current state inner mold welding profession, reduces loss.
Above-described embodiment is the utility model preferably embodiment; but embodiment of the present utility model is not restricted to the described embodiments; change, the modification done under other any does not deviate from Spirit Essence of the present utility model and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection domain of the present utility model.
Claims (8)
1. a welder, it is characterized in that, comprise Z axis lifting body, the bonding machine be arranged on described Z axis lifting body, the optical facilities be arranged on described bonding machine, be positioned at Z axis lifting body front for clamp workpiece to be welded platform, be arranged on below described platform X-Y two dimension electric control platform, control system; Described optical facilities comprise CCD camera and/or microscopic mechanism; Described control system is connected with bonding machine, CCD camera, Z axis lifting body and X-Y two dimension electric control platform respectively.
2. welder according to claim 1, is characterized in that, described Z axis lifting body is provided with the lifter plate for carrying described bonding machine, it is connected with described control system, realizes moving up and down of bonding machine.
3. welder according to claim 2, is characterized in that, described lifter plate is provided with slide rail, and described bonding machine is arranged on described slide rail, realizes the reciprocating motion of described bonding machine.
4. welder according to claim 1, is characterized in that, also comprises water-cooling system, and described water-cooling system is connected with described bonding machine.
5. welder according to claim 1, is characterized in that, described X-Y two dimension electric control platform is fixed on below described platform, its fixed form be X-axis platform on Y-axis platform or Y-axis platform on X-axis platform.
6. welder according to claim 1, it is characterized in that, described control system comprises the welding control module be connected with bonding machine, the three-dimensional drive control module, the visual spatial attention module that is connected with CCD camera that are connected with X-Y two dimension electric control platform and Z axis lifting body.
7. welder according to claim 1, is characterized in that, described platform is provided with for showing the watch-dog gathering image, it is connected with CCD camera.
8. welder according to claim 1, is characterized in that, described workpiece to be welded is mould.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520898726.1U CN205147586U (en) | 2015-11-11 | 2015-11-11 | Welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520898726.1U CN205147586U (en) | 2015-11-11 | 2015-11-11 | Welding device |
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| Publication Number | Publication Date |
|---|---|
| CN205147586U true CN205147586U (en) | 2016-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520898726.1U Active CN205147586U (en) | 2015-11-11 | 2015-11-11 | Welding device |
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| CN (1) | CN205147586U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107552915A (en) * | 2017-10-24 | 2018-01-09 | 蔡振让 | A kind of electronic circuit board welding mechanism |
| CN108115276A (en) * | 2017-12-29 | 2018-06-05 | 苏州德创测控科技有限公司 | A kind of laser-beam welding machine |
| CN108422114A (en) * | 2017-02-14 | 2018-08-21 | 武汉楚天工业激光设备有限公司 | A kind of multi-shaft interlocked welding instrument clamp |
| CN109894744A (en) * | 2019-04-03 | 2019-06-18 | 瑞茂光学（深圳）有限公司 | A kind of atomic thin metal assembly fully-automatic laser welding detection method |
| CN109979855A (en) * | 2019-03-29 | 2019-07-05 | 温州大学激光与光电智能制造研究院 | A kind of micron order cold welding hand gear for integrated circuit connection |
| CN113210733A (en) * | 2021-05-06 | 2021-08-06 | 浙江宏恩智能装备技术有限公司 | Compact type laser tooth punching device with saw blade |
-
2015
- 2015-11-11 CN CN201520898726.1U patent/CN205147586U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108422114A (en) * | 2017-02-14 | 2018-08-21 | 武汉楚天工业激光设备有限公司 | A kind of multi-shaft interlocked welding instrument clamp |
| CN107552915A (en) * | 2017-10-24 | 2018-01-09 | 蔡振让 | A kind of electronic circuit board welding mechanism |
| CN108115276A (en) * | 2017-12-29 | 2018-06-05 | 苏州德创测控科技有限公司 | A kind of laser-beam welding machine |
| CN109979855A (en) * | 2019-03-29 | 2019-07-05 | 温州大学激光与光电智能制造研究院 | A kind of micron order cold welding hand gear for integrated circuit connection |
| CN109894744A (en) * | 2019-04-03 | 2019-06-18 | 瑞茂光学（深圳）有限公司 | A kind of atomic thin metal assembly fully-automatic laser welding detection method |
| CN113210733A (en) * | 2021-05-06 | 2021-08-06 | 浙江宏恩智能装备技术有限公司 | Compact type laser tooth punching device with saw blade |
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