CN205146692U - Vortex classifier - Google Patents

Vortex classifier Download PDF

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Publication number
CN205146692U
CN205146692U CN201520969684.6U CN201520969684U CN205146692U CN 205146692 U CN205146692 U CN 205146692U CN 201520969684 U CN201520969684 U CN 201520969684U CN 205146692 U CN205146692 U CN 205146692U
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stage rotor
coarse powder
rotor
cone
main shaft
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孔学标
赵晓平
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Nanjing Shenghuo Environmental Technology Co Ltd
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Nanjing Shenghuo Environmental Technology Co Ltd
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Abstract

本实用新型公开了一种涡流分级机,壳体底部设置有进风口和粗粉出料口,壳体中部设置有旋流进风管,撒料叶片连接在主轴底端,进料管的出口位于撒料叶片上方,主轴中部连接有一级转子和二级转子,一级转子为直笼形结构,二级转子为锥形笼结构,导向叶片套设在一级转子外,一级转子内设置有导流锥,一级转子的顶部与出风口相连通,二级转子的上部与导流锥相连通,导流锥的锥顶设有与出风口相连通的开口;一级转子和导向叶片间设置有中粗粉下料锥体,中粗粉下料锥体与二级转子之间设置有锥形导风环,中粗粉下料锥体的底部设置有中粗粉出料口。具有分级精度高,能大幅度提高分选效率,结构紧凑,调节方便,能耗低等优点。

The utility model discloses a vortex classifier. The bottom of the housing is provided with an air inlet and a coarse powder outlet. Located above the spreading blade, the middle part of the main shaft is connected with a first-stage rotor and a second-stage rotor. The first-stage rotor is a straight cage structure, and the second-stage rotor is a conical cage structure. The guide vanes are set outside the first-stage rotor and inside the first-stage rotor. There is a guide cone, the top of the first-stage rotor is connected with the air outlet, the upper part of the second-stage rotor is connected with the guide cone, and the top of the guide cone is provided with an opening connected with the air outlet; the first-stage rotor and the guide vane A medium-coarse powder feeding cone is arranged between them, a conical wind guide ring is arranged between the medium-coarse powder feeding cone and the second-stage rotor, and a medium-coarse powder discharge port is arranged at the bottom of the medium-coarse powder feeding cone. It has the advantages of high classification accuracy, greatly improved sorting efficiency, compact structure, convenient adjustment, and low energy consumption.

Description

涡流分级机Vortex classifier

技术领域 technical field

本实用新型涉及一种高分散涡流分级机,属于涡流分级机技术领域。 The utility model relates to a highly dispersed eddy current classifier, which belongs to the technical field of eddy current classifiers.

背景技术 Background technique

选粉机经过第一代离心式,第二代旋风式,现在已发展到第三代涡流选粉机。在闭路水泥生料和水泥粉磨系统工艺中,选粉机作为水泥生产的重要设备,其选粉机性能对提高系统生产效率,降低能耗具有十分重要的作用。 The powder separator has gone through the first generation of centrifugal type, the second generation of cyclone type, and now it has developed to the third generation of eddy current powder separator. In the closed-circuit cement raw meal and cement grinding system process, the classifier is an important equipment for cement production. The performance of the classifier plays a very important role in improving the production efficiency of the system and reducing energy consumption.

实用新型内容 Utility model content

目的:为了克服现有技术中存在的不足,本实用新型提供一种涡流分级机。 Purpose: In order to overcome the deficiencies in the prior art, the utility model provides a vortex classifier.

技术方案:为解决上述技术问题,本实用新型采用的技术方案为: Technical solution: In order to solve the above-mentioned technical problems, the technical solution adopted in the utility model is:

一种涡流分级机,包括壳体、主轴、撒料叶片、导向叶片、一级转子、二级转子、进料管,其特征在于:壳体底部设置有进风口和粗粉出料口,壳体中部设置有旋流进风管,撒料叶片连接在主轴底端,进料管的出口位于撒料叶片上方,主轴中部连接有一级转子和二级转子,一级转子为直笼形结构,二级转子为锥形笼结构,导向叶片套设在一级转子外,一级转子内设置有导流锥,一级转子的顶部与出风口相连通,二级转子的上部与导流锥相连通,导流锥的锥顶设有与出风口相连通的开口;一级转子和导向叶片间设置有中粗粉下料锥体,中粗粉下料锥体与二级转子之间设置有锥形导风环,锥形导风环的风口与旋流进风管相连通,中粗粉下料锥体的底部设置有中粗粉出料口。 A vortex classifier, comprising a housing, a main shaft, spreading vanes, guide vanes, a primary rotor, a secondary rotor, and a feed pipe, characterized in that: the bottom of the housing is provided with an air inlet and a coarse powder outlet, and the housing There is a swirl air inlet pipe in the middle of the body, the spreading blade is connected to the bottom of the main shaft, the outlet of the feeding pipe is located above the spreading blade, the middle part of the main shaft is connected with a primary rotor and a secondary rotor, and the primary rotor is a straight cage structure. The second-stage rotor is a cone-shaped cage structure, the guide blades are set outside the first-stage rotor, and the first-stage rotor is provided with a diversion cone. The top of the first-stage rotor is connected to the air outlet, and the upper part of the second-stage rotor is connected to the diversion cone. The cone top of the diversion cone is provided with an opening that communicates with the air outlet; there is a medium-coarse powder feeding cone between the first-stage rotor and the guide vane, and a medium-coarse powder feeding cone and the second-stage rotor. The conical air guide ring, the air outlet of the conical air guide ring is connected with the swirl air inlet pipe, and the medium and coarse powder feeding cone is provided with a medium and coarse powder discharge port at the bottom.

所述的涡流分级机,其特征在于:中粗粉下料锥体的上部为锥形环结构,便于二级转子从锥形导风环间隙进风,同时起到能将一级转子分级的粗粉进入到锥形导风环,被锥形导风环间隙的进风作用下扬起,参与二级转子的再分级。 The vortex classifier is characterized in that: the upper part of the medium and coarse powder feeding cone is a conical ring structure, which is convenient for the secondary rotor to enter the air from the gap of the conical air guide ring, and at the same time, it can classify the primary rotor. Coarse powder enters the conical air guide ring, is lifted up by the air in the gap of the conical air guide ring, and participates in the reclassification of the secondary rotor.

作为优选方案,所述的涡流分级机,其特征在于:所述旋流进风管设置有风口开度调节装置。 As a preferred solution, the vortex classifier is characterized in that: the swirl air inlet pipe is provided with a tuyere opening adjustment device.

作为优选方案,所述的涡流分级机,其特征在于:所述导流锥的开口设有风口开度调节装置。 As a preferred solution, the vortex classifier is characterized in that: the opening of the guide cone is provided with a tuyere opening adjustment device.

所述的涡流分级机,其特征在于:还包括主轴电机、减速机,所述主轴电机通过减速机与主轴相连。 The eddy current classifier is characterized in that it also includes a main shaft motor and a reducer, and the main shaft motor is connected to the main shaft through the reducer.

作为优选方案,所述的涡流分级机,其特征在于:还包括传动支承,所述主轴电机、减速机固定安装在传动支承上,主轴穿设通过传动支承。 As a preferred solution, the eddy current classifier is characterized in that it further includes a transmission support, the main shaft motor and the reducer are fixedly installed on the transmission support, and the main shaft passes through the transmission support.

有益效果:本实用新型提供的涡流分级机,采用下进风,结合机壳两侧采用涡流补风方式,补风口设有百叶调节风阀,出风口在机壳上端中部;壳体中部设置有一主轴,主轴上连接有一、二级转子,其一级转子采用直笼形结构,二级转子采用锥形笼结构,二级转子的出风口是通过一级转子中的导流锥的锥顶开有出风口,该出风口且有风口开度调节装置;中粗粉锥形下料壳体的上部采用锥形环结构,便于二级转子从环间隙进风,同时起到能将一级转子分级的粗粉进入到该锥形环时,被环间隙的进风作用下扬起,参与二级转子的再分级。本实用新型具有分级精度高,能大幅度提高分选效率,结构紧凑,调节方便,能耗低等优点。通过对粉体物料的多次分级,利用旋转气流产生的离心重力场的作用,对粉体物料进行初分级,颗粒较大的颗粒在离心力作用下,首先被机壳边壁效应捕捉分离粗粉。初分级后的物料进入一级转子和导向叶片之间的涡流力场中,进行二次分级。最后经二次分级后在旋转力场作用下完成三次分级。通过以上技术措施解决了目前选粉机分级效率不高的形状,为企业节能降耗,提高经济效益提供技术解决途径。 Beneficial effects: the eddy current classifier provided by the utility model adopts the air inlet from the bottom, combined with the eddy current supplementary air mode on both sides of the casing, the air supply port is provided with a louver to adjust the air valve, and the air outlet is in the middle of the upper end of the casing; the middle of the casing is provided with a The main shaft is connected with the primary and secondary rotors. The primary rotor adopts a straight cage structure, and the secondary rotor adopts a conical cage structure. The air outlet of the secondary rotor is opened by the cone of the diversion cone in the primary rotor. There is an air outlet, and the air outlet has an adjustment device for the opening of the air outlet; the upper part of the medium and coarse powder conical feeding shell adopts a conical ring structure, which is convenient for the second-stage rotor to enter the air from the ring gap, and at the same time can move the first-stage rotor When the graded coarse powder enters the conical ring, it is lifted up by the air in the ring gap and participates in the reclassification of the secondary rotor. The utility model has the advantages of high classification precision, greatly improved sorting efficiency, compact structure, convenient adjustment and low energy consumption. Through multiple classifications of powder materials, the centrifugal gravity field generated by the rotating air flow is used to carry out preliminary classification of powder materials. Under the action of centrifugal force, the larger particles are first captured and separated by the side wall effect of the casing to separate the coarse powder. . The material after primary classification enters the vortex force field between the primary rotor and the guide vane for secondary classification. Finally, after the secondary classification, the three classifications are completed under the action of the rotating force field. Through the above technical measures, the shape of the current low classification efficiency of the powder separator is solved, and a technical solution is provided for the enterprise to save energy and reduce consumption, and improve economic benefits.

附图说明 Description of drawings

图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2为图1中A-A剖面图; Fig. 2 is A-A sectional view among Fig. 1;

图3为图1中导流锥B-B剖面图; Fig. 3 is a sectional view of diversion cone B-B in Fig. 1;

图4为图1中C处放大图; Figure 4 is an enlarged view at C in Figure 1;

图中:图中:主轴电机1、减速机2、传动支承3、主轴4、出风口5、导向叶片6、一级转子7、壳体8、导流锥9、进料管10、二级转子11、旋流进风管12、锥形导风环13、中粗粉下料锥体14、撒料叶片15、粗粉出料口16、中粗粉出料口17、进风口18。 In the figure: In the figure: main shaft motor 1, reducer 2, transmission support 3, main shaft 4, air outlet 5, guide vane 6, primary rotor 7, housing 8, diversion cone 9, feed pipe 10, secondary Rotor 11, swirl air inlet pipe 12, conical air guiding ring 13, medium and coarse powder feeding cone 14, material spreading blade 15, coarse powder discharge port 16, medium and coarse powder discharge port 17, air inlet 18.

具体实施方式 detailed description

下面结合具体实施例对本实用新型作更进一步的说明。 Below in conjunction with specific embodiment the utility model is described further.

如图1至图4所示,一种涡流分级机,包括壳体8、主轴4、撒料叶片15、导向叶片6、一级转子7、二级转子11、进料管10,壳体底部设置进风口18和粗粉出料口16,壳体中部设置有旋流进风管12,壳体8中竖直方向设置有一主轴4,撒料叶片15连接在主轴4底端,进料管10的出口位于撒料叶片15上方,主轴中部连接有一级转子7和二级转子11,一级转子为直笼形结构,二级转子为锥形笼结构,导向叶片6套设在一级转子7外,一级转子7内设置有导流锥9,一级转子7的顶部与出风口5相连通,二级转子的上部与导流锥9相连通,导流锥9的锥顶设有与出风口5相连通的开口;一级转子7和导向叶片6间设置有中粗粉下料锥体14,中粗粉下料锥体与二级转子11之间设置有锥形导风环13,锥形导风环13的风口与旋流进风管12相连通,中粗粉下料锥体的底部设置有中粗粉出料口17。 As shown in Figures 1 to 4, a vortex classifier includes a housing 8, a main shaft 4, a material spreading vane 15, a guide vane 6, a primary rotor 7, a secondary rotor 11, a feed pipe 10, and the bottom of the housing An air inlet 18 and a coarse powder outlet 16 are set, a swirl air inlet pipe 12 is arranged in the middle of the housing, a main shaft 4 is arranged in a vertical direction in the housing 8, the spreading blade 15 is connected to the bottom end of the main shaft 4, and the feeding pipe The outlet of 10 is located above the spreading blade 15, the middle part of the main shaft is connected with the primary rotor 7 and the secondary rotor 11, the primary rotor is a straight cage structure, the secondary rotor is a conical cage structure, and the guide vanes 6 are set on the primary rotor. 7, the first-stage rotor 7 is provided with a diversion cone 9, the top of the first-stage rotor 7 communicates with the air outlet 5, the upper part of the second-stage rotor communicates with the diversion cone 9, and the top of the diversion cone 9 is provided with An opening connected to the air outlet 5; a medium-coarse powder feeding cone 14 is arranged between the first-stage rotor 7 and the guide blade 6, and a conical air guide ring is provided between the medium-coarse powder feeding cone and the second-stage rotor 11 13. The tuyeres of the conical air guide ring 13 are connected with the swirl air inlet pipe 12, and the bottom of the middle and coarse powder feeding cone is provided with a middle and coarse powder discharge port 17.

作为优选方案,中粗粉下料锥体14的上部为锥形环结构,便于二级转子从锥形导风环13间隙进风,同时起到能将一级转子分级的粗粉进入到锥形导风环13,被锥形导风环13间隙的进风作用下扬起,参与二级转子的再分级。 As a preferred solution, the upper part of the medium and coarse powder feeding cone 14 is a conical ring structure, which is convenient for the secondary rotor to enter the air from the gap of the conical air guide ring 13, and at the same time, the coarse powder that can be classified by the primary rotor enters the cone. Shaped air guide ring 13 is raised under the action of the air intake in the gap of conical air guide ring 13, and participates in the reclassification of the secondary rotor.

所述旋流进风管12设置有风口开度调节装置。 The swirl air inlet pipe 12 is provided with a tuyere opening adjustment device.

所述导流锥9的开口设有风口开度调节装置。 The opening of the guide cone 9 is provided with a tuyere opening adjustment device.

所述的涡流分级机,还包括主轴电机1、减速机2、传动支承3,主轴电机1通过减速机2与主轴4相连。所述主轴电机1、减速机2固定安装在传动支承3上,主轴4穿设通过传动支承3。 The eddy current classifier also includes a main shaft motor 1 , a reducer 2 , and a transmission support 3 , and the main shaft motor 1 is connected to the main shaft 4 through the reducer 2 . The main shaft motor 1 and the reducer 2 are fixedly installed on the transmission support 3, and the main shaft 4 passes through the transmission support 3.

本实用新型工作过程如下:粉体物料由进料口10进入机内,被连接在主轴4上的撒料叶片15抛撒,物料与进风口18进入气流混合后由下向上流动,进入到中部环流补风区,被旋流进风管12形成的环流风初步分级,较大粉体颗粒在离心力的作用下,初步分离的粗粉由粗粉出料口16排出机外,初分级后的粉体气流进入壳体8上部,壳体8上部内设有导向叶片6和一级转子7,在涡流力场的作用下进行二次分级,细粉随气流进入一级转子7由出风口5排出机外,其余粉进入导向叶片6和一级转子7间的中粗粉下料锥体14,通过锥形导风环13,被环间隙进来的气流再次扬起,进行三次分级,细粉被二级转子11捕捉,通过导流锥9随一级转子7分级的细粉一同排出机外,中粗粉在重力作用下通过锥形下料管由中粗粉出料口17排出机外。 The working process of the utility model is as follows: the powder material enters the machine from the feed port 10, is thrown by the spreading blade 15 connected to the main shaft 4, and the material enters the air flow mixed with the air inlet 18 and then flows from bottom to top and enters the central circulation. In the supplementary air area, the circulating air formed by the swirling air inlet pipe 12 is initially classified, and the larger powder particles are under the action of centrifugal force, and the coarse powder that is initially separated is discharged from the machine through the coarse powder discharge port 16, and the powder after the primary classification The solid air flow enters the upper part of the housing 8, and the upper part of the housing 8 is provided with guide vanes 6 and a first-stage rotor 7. Under the action of the eddy current force field, the secondary classification is carried out, and the fine powder enters the first-stage rotor 7 with the air flow and is discharged from the air outlet 5. Outside the machine, the rest of the powder enters the medium and coarse powder feeding cone 14 between the guide vane 6 and the primary rotor 7, passes through the conical air guide ring 13, and the airflow coming in from the ring gap is raised again, and the fine powder is classified three times. The secondary rotor 11 captures and discharges out of the machine through the diversion cone 9 together with the fine powder classified by the primary rotor 7. The medium and coarse powder is discharged out of the machine through the conical feeding tube under the action of gravity through the medium and coarse powder outlet 17.

以上所述仅是本实用新型的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。 The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made. Retouching should also be regarded as the scope of protection of the present utility model.

Claims (6)

1.一种涡流分级机,包括壳体、主轴、撒料叶片、导向叶片、一级转子、二级转子、进料管,其特征在于:壳体底部设置有进风口和粗粉出料口,壳体中部设置有旋流进风管,撒料叶片连接在主轴底端,进料管的出口位于撒料叶片上方,主轴中部连接有一级转子和二级转子,一级转子为直笼形结构,二级转子为锥形笼结构,导向叶片套设在一级转子外,一级转子内设置有导流锥,一级转子的顶部与出风口相连通,二级转子的上部与导流锥相连通,导流锥的锥顶设有与出风口相连通的开口;一级转子和导向叶片间设置有中粗粉下料锥体,中粗粉下料锥体与二级转子之间设置有锥形导风环,中粗粉下料锥体的底部设置有中粗粉出料口。 1. A vortex classifier, comprising a housing, a main shaft, a spreading vane, a guide vane, a first-stage rotor, a second-stage rotor, and a feed pipe, characterized in that: the bottom of the housing is provided with an air inlet and a coarse powder outlet , the middle part of the housing is provided with a swirl air inlet pipe, the spreading blade is connected to the bottom of the main shaft, the outlet of the feeding pipe is located above the spreading blade, the middle part of the main shaft is connected with a primary rotor and a secondary rotor, and the primary rotor is a straight cage structure, the second-stage rotor is a tapered cage structure, the guide vanes are set outside the first-stage rotor, and the first-stage rotor is provided with a diversion cone, the top of the first-stage rotor is connected to the air outlet, and the upper part of the second-stage rotor is connected to the guide The cones are connected, and the cone top of the diversion cone is provided with an opening that communicates with the air outlet; a medium-coarse powder feeding cone is arranged between the first-stage rotor and the guide vane, and a middle-coarse powder feeding cone is installed between the medium-coarse powder feeding cone and the second-stage rotor. A conical air guide ring is provided, and a medium and coarse powder discharge port is provided at the bottom of the medium and coarse powder feeding cone. 2.根据权利要求1所述的涡流分级机,其特征在于:中粗粉下料锥体的上部为锥形环结构,便于二级转子从锥形导风环间隙进风,同时起到能将一级转子分级的粗粉进入到锥形导风环,被锥形导风环间隙的进风作用下扬起,参与二级转子的再分级。 2. The eddy current classifier according to claim 1, characterized in that: the upper part of the middle and coarse powder feeding cone is a conical ring structure, which is convenient for the secondary rotor to enter the air from the gap of the conical air guide ring, and at the same time it can The coarse powder classified by the primary rotor enters the conical air guide ring, and is lifted up by the air intake in the gap of the conical air guide ring, and participates in the reclassification of the secondary rotor. 3.根据权利要求1所述的涡流分级机,其特征在于:所述旋流进风管设置有风口开度调节装置。 3. The vortex classifier according to claim 1, characterized in that: the swirl air inlet pipe is provided with a tuyere opening adjustment device. 4.根据权利要求1所述的涡流分级机,其特征在于:所述导流锥的开口设有风口开度调节装置。 4. The vortex classifier according to claim 1, characterized in that: the opening of the guide cone is provided with a tuyere opening adjustment device. 5.根据权利要求1所述的涡流分级机,其特征在于:还包括主轴电机、减速机,所述主轴电机通过减速机与主轴相连。 5. The eddy current classifier according to claim 1, characterized in that it further comprises a main shaft motor and a reducer, and the main shaft motor is connected to the main shaft through a reducer. 6.根据权利要求5所述的涡流分级机,其特征在于:还包括传动支承,所述主轴电机、减速机固定安装在传动支承上,主轴穿设通过传动支承。 6. The eddy current classifier according to claim 5, further comprising a transmission support, the main shaft motor and the reducer are fixedly installed on the transmission support, and the main shaft passes through the transmission support.
CN201520969684.6U 2015-11-30 2015-11-30 Vortex classifier Expired - Fee Related CN205146692U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109351295A (en) * 2018-10-17 2019-02-19 嘉必优生物技术(武汉)股份有限公司 A kind of microcapsule granulation and classification system and microcapsule preparation method
CN109622252A (en) * 2019-01-23 2019-04-16 桂林晟兴机械制造有限公司 The efficient powder selector of outer circulation flour mill
CN109794411A (en) * 2019-03-05 2019-05-24 中建材(合肥)粉体科技装备有限公司 A kind of high-efficient powder concentrator that wind field is uniformly distributed
CN111085429A (en) * 2019-12-19 2020-05-01 河北科技大学 Energy-saving vortex powder separator
CN115193716A (en) * 2022-05-18 2022-10-18 江苏吉能达环境能源科技有限公司 Grading apparatus

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109351295A (en) * 2018-10-17 2019-02-19 嘉必优生物技术(武汉)股份有限公司 A kind of microcapsule granulation and classification system and microcapsule preparation method
CN109622252A (en) * 2019-01-23 2019-04-16 桂林晟兴机械制造有限公司 The efficient powder selector of outer circulation flour mill
CN109622252B (en) * 2019-01-23 2024-03-12 桂林晟兴机械制造有限公司 High-efficiency powder selector of external circulation pulverizer
CN109794411A (en) * 2019-03-05 2019-05-24 中建材(合肥)粉体科技装备有限公司 A kind of high-efficient powder concentrator that wind field is uniformly distributed
CN109794411B (en) * 2019-03-05 2024-05-28 中建材(合肥)粉体科技装备有限公司 Efficient powder selecting machine with uniformly distributed wind fields
CN111085429A (en) * 2019-12-19 2020-05-01 河北科技大学 Energy-saving vortex powder separator
CN115193716A (en) * 2022-05-18 2022-10-18 江苏吉能达环境能源科技有限公司 Grading apparatus

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