CN205133313U - Water -soluble metalworking liquid circulation recovery plant - Google Patents

Water -soluble metalworking liquid circulation recovery plant Download PDF

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Publication number
CN205133313U
CN205133313U CN201520630321.XU CN201520630321U CN205133313U CN 205133313 U CN205133313 U CN 205133313U CN 201520630321 U CN201520630321 U CN 201520630321U CN 205133313 U CN205133313 U CN 205133313U
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China
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water
soluble metalworking
metalworking liquid
cutting fluid
pump
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CN201520630321.XU
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周芳玉
沈震
杨家峰
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SHENZHEN TIANDEYI ENVIRONMENT TECHNOLOGY Co Ltd
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SHENZHEN TIANDEYI ENVIRONMENT TECHNOLOGY Co Ltd
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  • Auxiliary Devices For Machine Tools (AREA)
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Abstract

The utility model discloses a water -soluble metalworking liquid circulation recovery plant, this equipment include charge pump, feeding transfer case, place the metal filters of feeding transfer incasement in, dissolve gas air supporting machine, centrifuge, precipitation separation machine, ultraviolet fluorescent tube, material loading pump and controller, feeding transfer case, to dissolve gas air supporting machine, centrifuge, precipitation separation machine and ultraviolet fluorescent tube consecutive, and charge pump and material loading pump all are connected with the input electricity of controller. The utility model discloses a physics filters, dissolves the combination use of techniques such as gas air supporting, centrifugation secondary filter, sedimentation, ultraviolet sterilization and carries out purification treatment to the water -soluble metalworking liquid to reach most recycle's mesh.

Description

Water-soluble metalworking liquid circulation and stress equipment
Technical field
The utility model relates to cutting fluid processing technology field, particularly relates to a kind of water-soluble metalworking liquid circulation and stress equipment.
Background technology
No matter in mechanical processing process, need a large amount of metal cutting process liquid to be called for short cutting fluid, be import or domestic water base cuttings liquid or emulsion, all can run into cutting fluid in routine use and go bad and the problem such as process discharge of waste liquid; Mainly there is following defect in it:
1) lathe has a large amount of slide rail oils, main shaft oil in worked, and solid waste, iron filings, powder in hydraulic efficiency oil and the course of processing, the various foreign material such as dust are mixed into cuttings liquid, are easy to cause machine tool liquid circulation route to block.
2) a large amount of bacterial micro-organisms is contained in used cutting liquid, all these impurity are all the prolific food of bacterium, causing cutting fluid to go bad with the basic reason of pH value change is exactly bacterial micro-organism raised growth breeding in cuttings liquid, decomposes the result such as assorted oil, lipid material in cutting fluid.Bacterium has aerobic bacteria and anerobe two class, and that class all can bring change stench to cutting fluid, bacterial contamination, and these serious harm Working environments and cutting fluid loss increase situation.And the harm of the oil that floats makes some material expansion of cutting fluid system be out of shape, disturb the emulsification balance of emulsion, make emulsion loss of stability; And showy oil often floats on emulsion oil meter layer, block contacting of emulsion and air, cause emulsion anoxic, make anerobe Fast-propagation, accelerate the putrid and deteriorated of emulsion.
There is following defect in current water-soluble metalworking liquid treatment process: adopts single method to process, and need artificial participation, therefore there is decontamination effect improving bad, and change the original performance of water-soluble metalworking liquid, therefore cannot meet the use in market.
Utility model content
For the weak point existed in above-mentioned technology, the utility model provides that a kind of labour intensity is low, energy-conserving and environment-protective, good purification and the high water-soluble metalworking liquid circulation and stress equipment of production efficiency.
For achieving the above object, the utility model provides a kind of water-soluble metalworking liquid circulation and stress equipment, comprise fresh feed pump, charging transferring box, to be placed in charging transferring box and for the metal filter screen of the macrobead and oil slick that filter out cutting fluid particle diameter more than 165 μm, for filtering out the small particle of particle diameter more than 20 μm and the dissolved gas floatator of oil slick in cutting fluid, for filtering out the minitype particle of particle diameter more than 3 μm in cutting fluid and oil slick and isolating the separating centrifuge of waste oil and waste residue, for filtering out the sediment separator of the oil slick of separating out after separating centrifuge is separated in cutting fluid, for carrying out the ultraviolet lamp tube of germicidal treatment to cutting fluid, feeding pump and controller, described charging transferring box, dissolved gas floatator, separating centrifuge, sediment separator are connected successively with ultraviolet lamp tube, and fresh feed pump and feeding pump are all electrically connected with the input terminus of controller.
Wherein, this equipment also comprises feed box, and this feed box is built-in with proofing unit; The new water-soluble metalworking liquid obtained through ultraviolet lamp tube germicidal treatment is stored in feed box, and carries out qualified detection by proofing unit to new water-soluble metalworking liquid, detect qualified after new water-soluble metalworking liquid be recycled in recovery channel by discharging pump.
Wherein, described proofing unit comprises pH monitor, the cutting fluid concentration detector for Concentration Testing, the concentration of lubricating oil refractometer for Concentration Testing and the water level sensor for responding to new water-soluble metalworking liquid water level that the pH value for new water-soluble metalworking liquid detects; Described pH monitor, cutting fluid concentration detector, concentration of lubricating oil refractometer and water level sensor are electrically connected with the input terminus of controller respectively.
Wherein, this equipment also comprises make-up water pump and charge pump, and described make-up water pump and charge pump are electrically connected with the output terminal of controller respectively.
Wherein, this equipment also comprises for the macrobead of collection cut size more than 165 μm and the thick slag case of oil slick with for thick slag case in the small particle of collection cut size more than 20 μm and oil slick, and this separating centrifuge be connected with the dirty oil tank that communicates with it respectively and arrange slag case, the waste oil that described separating centrifuge is separated is sent in dirty oil tank by light oil pipe, and the waste residue that described separating centrifuge is separated sends row's slag case through quarrel pipe; Described thick slag case communicates with charging transferring box, described dissolved gas floatator by thick slag case communicate with air floatation machine slag case.
Wherein, this equipment also comprises the display screen be electrically connected with controller output end.
Wherein, be installed on the under meter measured qualified new water-soluble metalworking liquid flow between described feed box and discharging pump, described under meter is electrically connected with the input terminus of controller.
Compared with prior art, the water-soluble metalworking liquid circulation and stress equipment that the utility model provides, the water-soluble metalworking liquid that need process is successively by minitype particle and floating oil filtration, floating oil separating, germicidal treatment and the last qualified detection of the small particle of the macrobead of the middle particle diameter more than 165 μm of metal filter screen and floating oil filtration, middle particle diameter more than 20 μm and floating oil filtration, particle diameter more than 3 μm, the new water-soluble cuttings liquid finally obtained is recycled in recovery channel, and reuses.This recovery system and recovery process carry out purifying treatment to water-soluble metalworking liquid, to reach the object that major part is recycled by combinationally using of technology such as physical filtering, air-dissolving air-float, centrifugation secondary filter, settlement separate, ultra-violet sterilizations.The utility model has following beneficial effect:
1) removal of this equipment only to impurity in water-soluble metalworking liquid, do not change cutting fluid performance originally: in whole process system, do not add any chemical substance, original effective constituent, pH value etc. of cutting fluid do not change, namely cutting fluid cooling performance, rustless property, lubricity, cleaning performance etc. after process do not change, only dispose the pollutent such as impurity, bacterium making cutting fluid rotten, really reach the object of purification cutting fluid.
2) use this equipment that water-soluble metalworking liquid reclamation rate can be made to reach more than 90%, manpower can be reduced and reduce labour intensity while reducing industrial wastewater discharge, raising water-soluble metalworking liquid purifying treatment efficiency, cutting fluid, water, waste oil can be made, useless quarrel clearly distinguishes, and utilize reclaimed materials ordorless without bacterium, allow production efficiency, data and production environment and processing accuracy maximize.
Accompanying drawing explanation
Fig. 1 is the structure iron of water-soluble metalworking liquid circulation and stress equipment of the present utility model;
Fig. 2 is the working envelope figure of water-soluble metalworking liquid circulation and stress equipment of the present utility model.
Main element nomenclature is as follows:
10, fresh feed pump 11, charging transferring box
12, metal filter screen 13, dissolved gas floatator
14, separating centrifuge 15, sediment separator
16, ultraviolet lamp tube 17, feeding pump
18, controller 19, feed-pipe
20, feed box 21, proofing unit
22, recovery channel 23, make-up water pump
24, charge pump 25, thick slag case
26, thick slag case 27, dirty oil tank in
28, slag case 29, display screen is arranged
30, under meter 31, air floatation machine slag case
32, discharging pump 211, pH monitor
212, cutting fluid concentration detector 213, concentration of lubricating oil refractometer
213, water level sensor.
Embodiment
In order to more clearly state the utility model, below in conjunction with accompanying drawing, the utility model is further described.
Refer to Fig. 1-2, water-soluble metalworking liquid circulation and stress equipment of the present utility model, comprise fresh feed pump 10, charging transferring box 11, to be placed in charging transferring box 11 and for the metal filter screen 12 of the macrobead and oil slick that filter out cutting fluid particle diameter more than 165 μm, for filtering out the small particle of particle diameter more than 20 μm and the dissolved gas floatator 13 of oil slick in cutting fluid, for filtering out the minitype particle of particle diameter more than 3 μm in cutting fluid and oil slick and isolating the separating centrifuge 14 of waste oil and waste residue, for filtering out the sediment separator 15 of the oil slick of separating out after separating centrifuge 14 is separated in cutting fluid, for carrying out the ultraviolet lamp tube 16 of germicidal treatment to cutting fluid, feeding pump 17 and controller 18, charging transferring box 11, dissolved gas floatator 13, separating centrifuge 14, sediment separator 15 are connected successively with ultraviolet lamp tube 16, and fresh feed pump 10 and feeding pump 17 are all electrically connected with the input terminus of controller 18,
The water-soluble metalworking liquid that need process inputs in charging transferring box 11 through fresh feed pump 10 by feed-pipe again, is undertaken obtaining the first water-soluble metalworking liquid after the macrobead of particle diameter more than 165 μm in water-soluble metalworking liquid and oil slick are fallen in coarse filtration by metal filter screen 12; This first water-soluble metalworking liquid obtains the second water-soluble metalworking liquid after flowing into the small particle and oil slick filtering out particle diameter more than 20 μm in cutting fluid in dissolved gas floatator 13; Second water-soluble metalworking liquid obtains the 3rd water-soluble metalworking liquid inputed in separating centrifuge 14 minitype particle and floating oil filtration carrying out particle diameter more than 3 μm by feeding pump after; 3rd water-soluble metalworking liquid is filtered out after separating centrifuge 14 is separated the oil slick of rear precipitation by sediment separator 15 and obtains the 4th water-soluble metalworking liquid; 4th water-soluble metalworking liquid flows through ultraviolet lamp tube 16 and after germicidal treatment, obtains new water-soluble metalworking liquid; Be recycled in recovery channel 22 by discharging pump 32 after this new water-soluble metalworking liquid detection is qualified.What separating centrifuge 14 was separated has waste oil, waste residue, water-soluble cuttings liquid and water.
In the present embodiment, this equipment also comprises feed box 20, and this feed box 20 is built-in with proofing unit 21; The new water-soluble metalworking liquid obtained through ultraviolet lamp tube 16 germicidal treatment is stored in feed box 20, and by proofing unit 21, qualified detection is carried out to new water-soluble metalworking liquid, detect qualified after new water-soluble metalworking liquid be recycled in recovery channel 22 by discharging pump 32.Proofing unit 21 comprises pH monitor 211, the cutting fluid concentration detector 212 for Concentration Testing, the concentration of lubricating oil refractometer 213 for Concentration Testing and the water level sensor 214 for responding to new water-soluble metalworking liquid water level that the pH value for new water-soluble metalworking liquid detects; PH monitor 211, cutting fluid concentration detector 212, concentration of lubricating oil refractometer 213 and water level sensor 214 are electrically connected with the input terminus of controller 18 respectively; When the pH value of new water-soluble metalworking liquid, cutting fluid concentration, concentration of lubricating oil and water level all reach reclaim typical set value time, by discharging pump 32, this new cutting fluid is recycled in recovery channel 22.This equipment also comprises make-up water pump 23 and charge pump 24, make-up water pump 23 and charge pump 24 are electrically connected with the output terminal of controller 18 respectively, when the pH value of new water-soluble metalworking liquid, cutting fluid concentration, concentration of lubricating oil and water level do not arrive reclaim typical set value time, controller controls make-up water pump 23 automatically to carry out adding water or adding qualified cutting fluid by charge pump 24 forming qualified new water-soluble metalworking liquid.
In the present embodiment, this equipment also comprises for the macrobead of collection cut size more than 165 μm and the thick slag case 25 of oil slick with for thick slag case 26 in the small particle of collection cut size more than 20 μm and oil slick, and this separating centrifuge 14 be connected with the dirty oil tank 27 that communicates with it respectively and arrange slag case 28, the waste oil that separating centrifuge 14 is separated is sent in dirty oil tank 27 by light oil pipe, and the waste residue that separating centrifuge 14 is separated sends row's slag case 28 through quarrel pipe; Thick slag case 25 communicates with charging transferring box 11, and during dissolved gas floatator 13 passes through, thick slag case 26 communicates with air floatation machine slag case 31.Separating centrifuge 14 is separated the waste oil, waste residue, water-soluble cuttings liquid and the moisture that obtain and becomes different pipelines to flow out, and makes not remix, ensure that decontamination effect improving.
In the present embodiment, this equipment also comprises the display 29 be electrically connected with controller 18 output terminal.Be installed on the under meter 32 measured qualified new water-soluble metalworking liquid flow between feed box 20 and discharging pump 32, under meter 31 is electrically connected with the input terminus of controller 18.Operator can check intuitively.
The water-soluble metalworking liquid circulation and stress equipment that the utility model provides, the water-soluble metalworking liquid that need process is successively by minitype particle and floating oil filtration, floating oil separating, germicidal treatment and the last qualified detection of the small particle of the macrobead of the middle particle diameter more than 165 μm of metal filter screen and floating oil filtration, middle particle diameter more than 20 μm and floating oil filtration, particle diameter more than 3 μm, the new water-soluble cuttings liquid finally obtained is recycled in recovery channel, and reuses.This recovery system and recovery process carry out purifying treatment to water-soluble metalworking liquid, to reach the object that major part is recycled by combinationally using of technology such as physical filtering, air-dissolving air-float, centrifugation secondary filter, settlement separate, ultra-violet sterilizations.The utility model has following beneficial effect:
1) removal of this equipment only to impurity in water-soluble metalworking liquid, do not change cutting fluid performance originally: in whole process system, do not add any chemical substance, original effective constituent, pH value etc. of cutting fluid do not change, namely cutting fluid cooling performance, rustless property, lubricity, cleaning performance etc. after process do not change, only dispose the pollutent such as impurity, bacterium making cutting fluid rotten, really reach the object of purification cutting fluid.
2) use this equipment that water-soluble metalworking liquid reclamation rate can be made to reach more than 90%, manpower can be reduced and reduce labour intensity while reducing industrial wastewater discharge, raising water-soluble metalworking liquid purifying treatment efficiency, cutting fluid, water, waste oil can be made, useless quarrel clearly distinguishes, and utilize reclaimed materials ordorless without bacterium, allow production efficiency, data and production environment and processing accuracy maximize.
Be only several specific embodiment of the present utility model above, but the utility model is not limited thereto, the changes that any person skilled in the art can think of all should fall into protection domain of the present utility model.

Claims (7)

1. a water-soluble metalworking liquid circulation and stress equipment, it is characterized in that, comprise fresh feed pump, charging transferring box, to be placed in charging transferring box and for the metal filter screen of the macrobead and oil slick that filter out cutting fluid particle diameter more than 165 μm, for filtering out the small particle of particle diameter more than 20 μm and the dissolved gas floatator of oil slick in cutting fluid, for filtering out the minitype particle of particle diameter more than 3 μm in cutting fluid and oil slick and isolating the separating centrifuge of waste oil and waste residue, for filtering out the sediment separator of the oil slick of separating out after separating centrifuge is separated in cutting fluid, for carrying out the ultraviolet lamp tube of germicidal treatment to cutting fluid, feeding pump and controller, described charging transferring box, dissolved gas floatator, separating centrifuge, sediment separator are connected successively with ultraviolet lamp tube, and fresh feed pump and feeding pump are all electrically connected with the input terminus of controller.
2. water-soluble metalworking liquid circulation and stress equipment according to claim 1, it is characterized in that, this equipment also comprises feed box, and this feed box is built-in with proofing unit; The new water-soluble metalworking liquid obtained through ultraviolet lamp tube germicidal treatment is stored in feed box, and carries out qualified detection by proofing unit to new water-soluble metalworking liquid, detect qualified after new water-soluble metalworking liquid be recycled in recovery channel by discharging pump.
3. water-soluble metalworking liquid circulation and stress equipment according to claim 2, it is characterized in that, described proofing unit comprises pH monitor, the cutting fluid concentration detector for Concentration Testing, the concentration of lubricating oil refractometer for Concentration Testing and the water level sensor for responding to new water-soluble metalworking liquid water level that the pH value for new water-soluble metalworking liquid detects; Described pH monitor, cutting fluid concentration detector, concentration of lubricating oil refractometer and water level sensor are electrically connected with the input terminus of controller respectively.
4. water-soluble metalworking liquid circulation and stress equipment according to claim 3, it is characterized in that, this equipment also comprises make-up water pump and charge pump, and described make-up water pump and charge pump are electrically connected with the output terminal of controller respectively.
5. water-soluble metalworking liquid circulation and stress equipment according to claim 1, it is characterized in that, this equipment also comprises for the macrobead of collection cut size more than 165 μm and the thick slag case of oil slick with for thick slag case in the small particle of collection cut size more than 20 μm and oil slick, and this separating centrifuge be connected with the dirty oil tank that communicates with it respectively and arrange slag case, the waste oil that described separating centrifuge is separated is sent in dirty oil tank by light oil pipe, and the waste residue that described separating centrifuge is separated sends row's slag case through quarrel pipe; Described thick slag case communicates with charging transferring box, described dissolved gas floatator by thick slag case communicate with air floatation machine slag case.
6. water-soluble metalworking liquid circulation and stress equipment according to claim 1, it is characterized in that, this equipment also comprises the display screen be electrically connected with controller output end.
7. water-soluble metalworking liquid circulation and stress equipment according to claim 2, it is characterized in that, be installed on the under meter measured qualified new water-soluble metalworking liquid flow between described feed box and discharging pump, described under meter is electrically connected with the input terminus of controller.
CN201520630321.XU 2015-08-20 2015-08-20 Water -soluble metalworking liquid circulation recovery plant Active CN205133313U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520630321.XU CN205133313U (en) 2015-08-20 2015-08-20 Water -soluble metalworking liquid circulation recovery plant

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520630321.XU CN205133313U (en) 2015-08-20 2015-08-20 Water -soluble metalworking liquid circulation recovery plant

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CN205133313U true CN205133313U (en) 2016-04-06

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108640367A (en) * 2018-05-10 2018-10-12 巢湖市南特精密制造有限公司 A kind of cutting fluid filtering recovering device and recovery method
CN110282764A (en) * 2019-05-31 2019-09-27 安徽万磁电子有限公司 A kind of wastewater treatment equipment after permanent magnet polishing
CN111303983A (en) * 2020-04-17 2020-06-19 徐州欧百瑞智能设备有限公司 Automatic change lathe cutting fluid and retrieve processor
CN112697748A (en) * 2020-12-30 2021-04-23 珠海格力电工有限公司 Method for measuring grease content of wire drawing lubricating fluid and metal cutting fluid and application thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108640367A (en) * 2018-05-10 2018-10-12 巢湖市南特精密制造有限公司 A kind of cutting fluid filtering recovering device and recovery method
CN110282764A (en) * 2019-05-31 2019-09-27 安徽万磁电子有限公司 A kind of wastewater treatment equipment after permanent magnet polishing
CN110282764B (en) * 2019-05-31 2022-02-22 安徽万磁电子有限公司 Waste water treatment device after polishing of permanent magnet
CN111303983A (en) * 2020-04-17 2020-06-19 徐州欧百瑞智能设备有限公司 Automatic change lathe cutting fluid and retrieve processor
CN112697748A (en) * 2020-12-30 2021-04-23 珠海格力电工有限公司 Method for measuring grease content of wire drawing lubricating fluid and metal cutting fluid and application thereof

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