CN211813900U - Glass grinding fluid filtering, regenerating and recycling system - Google Patents
Glass grinding fluid filtering, regenerating and recycling system Download PDFInfo
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Abstract
本实用新型涉及玻璃磨片加工的环保工艺领域,具体涉及一种玻璃磨削液过滤再生回用系统,包括再生回用系统本体,所述再生回用系统本体按磨削液流向依次包括如下设备:废液调节池、隔渣装置、除浮油沉淀装置、气浮机、过滤装置、紫外线杀菌装置。本实用新型的再生回用系统能解决传统磨削废液回用过程中存在的杂质处理效果差的问题,能有效处理废液内磨削产生的玻璃粉渣,废液回收利用率高,从而保证玻璃磨片加工的冷却效果,提高产品品质和生产效率。
The utility model relates to the field of environmental protection technology for glass grinding disc processing, and specifically to a glass grinding fluid filtering, regenerating and reusing system, including a regenerating and reusing system body, wherein the regenerating and reusing system body includes the following equipment in order according to the flow direction of the grinding fluid: a waste liquid regulating tank, a slag separation device, a floating oil removal and sedimentation device, an air flotation machine, a filtering device, and an ultraviolet sterilization device. The regenerating and reusing system of the utility model can solve the problem of poor impurity treatment effect in the traditional grinding waste liquid recycling process, can effectively treat the glass powder slag generated by grinding in the waste liquid, and has a high waste liquid recycling rate, thereby ensuring the cooling effect of glass grinding disc processing and improving product quality and production efficiency.
Description
技术领域technical field
本实用新型涉及玻璃磨片加工的环保工艺领域,具体涉及一种玻璃磨削液过滤再生回用系统。The utility model relates to the environmental protection technology field of glass grinding sheet processing, in particular to a glass grinding fluid filtration, regeneration and reuse system.
背景技术Background technique
在手机玻璃的磨片加工中,通常情况下都会使用磨削液,将大量的磨削热带走,降低磨削区的温度。玻璃磨片后的产生的磨削废液多会收集处理后回用至磨片工序。磨削废液不仅含有大量的玻璃研磨细粉颗粒,这些颗粒物多以悬浮态存在且含有油脂、污泥、胶体和微生物等。传统的玻璃磨削废液经收集后排至沉淀池,经在沉淀池内静置沉淀后继续回用于玻璃磨片工序,其缺点在于磨削废液的净化处理效果差,废液在沉淀池内的沉淀不充分,导致回用的废液内玻璃粉含量较高,从而影响了磨片加工时的冷却效果,大大降低了产品的品质和生产效率。因此需要对磨削废液进行进一步的处理后,才能进行磨片产线回用。In the grinding process of mobile phone glass, grinding fluid is usually used to remove a large amount of grinding heat and reduce the temperature of the grinding zone. Most of the grinding waste liquid produced after glass grinding will be collected and processed and reused in the grinding process. The grinding waste liquid not only contains a large amount of glass grinding fine powder particles, but these particles mostly exist in a suspended state and contain grease, sludge, colloid and microorganisms. The traditional glass grinding waste liquid is collected and then discharged to the sedimentation tank. After standing and settling in the sedimentation tank, it continues to be reused in the glass grinding process. Insufficient precipitation, resulting in a high content of glass powder in the recycled waste liquid, which affects the cooling effect during grinding and greatly reduces the quality and production efficiency of the product. Therefore, the grinding waste liquid needs to be further processed before it can be reused in the grinding sheet production line.
实用新型内容Utility model content
为了克服现有技术中存在的缺点和不足,本实用新型的目的在于提供一种玻璃磨削液过滤再生回用系统,其能解决传统磨削废液回用过程中存在的杂质处理效果差的问题,能有效处理废液内磨削产生的玻璃粉渣,废液回收利用率高,从而保证玻璃磨片加工的冷却效果,提高产品品质和生产效率。In order to overcome the shortcomings and deficiencies existing in the prior art, the purpose of this utility model is to provide a glass grinding fluid filtration regeneration and reuse system, which can solve the problem of poor treatment effect of impurities existing in the traditional grinding waste fluid reuse process. It can effectively deal with the glass powder slag produced by grinding in the waste liquid, and the recycling rate of the waste liquid is high, so as to ensure the cooling effect of the glass grinding sheet processing, and improve the product quality and production efficiency.
本实用新型的目的通过下述技术方案实现:The purpose of the present utility model is achieved through the following technical solutions:
一种玻璃磨削液过滤再生回用系统,包括再生回用系统本体,所述再生回用系统本体按磨削液流向依次包括如下设备:废液调节池、隔渣装置、除浮油沉淀装置、气浮机、过滤装置、紫外线杀菌装置。A glass grinding fluid filtration, regeneration and reuse system includes a regeneration and reuse system body, and the regeneration and reuse system body includes the following equipment in sequence according to the flow direction of the grinding fluid: a waste liquid conditioning tank, a slag separation device, and a floating oil precipitation device , Air flotation machine, filter device, ultraviolet sterilization device.
其中,所述除浮油沉淀装置包括沉淀池和设置于沉淀池内的刮泥器。Wherein, the oil removal sedimentation device includes a sedimentation tank and a mud scraper arranged in the sedimentation tank.
其中,所述再生回用系统本体还包括污泥池,所述污泥池的入口分别与隔渣装置、除浮油沉淀装置、气浮机、过滤装置的排渣口连通。Wherein, the body of the regeneration and reuse system further includes a sludge tank, and the inlets of the sludge tank are respectively connected with the slag separation device, the oil removal sedimentation device, the air flotation machine, and the slag discharge port of the filter device.
其中,所述过滤装置设置有反过滤系统。Wherein, the filtering device is provided with a reverse filtering system.
其中,所述过滤装置的过滤精度为0.1-1μm。Wherein, the filtering precision of the filtering device is 0.1-1 μm.
其中,所述再生回用系统本体还包括中间水池、回用水池和自动加药装置,所述中间水池的进液口与紫外线杀菌装置的出液口连通,所述中间水池的出液口与所述回用水池的进液口连通,所述自动加药装置的出药口与中间水池的进药口连通。Wherein, the regeneration and reuse system body also includes an intermediate pool, a reuse pool and an automatic dosing device, the liquid inlet of the intermediate pool is connected with the liquid outlet of the ultraviolet sterilization device, and the liquid outlet of the intermediate pool is connected to the liquid outlet of the ultraviolet sterilization device. The liquid inlet of the recycling pool is communicated, and the drug outlet of the automatic dosing device is communicated with the drug inlet of the intermediate pool.
本实用新型的有益效果在于:本实用新型的再生回用系统能解决传统磨削废液回用过程中存在的杂质处理效果差的问题,能有效处理废液内磨削产生的玻璃粉渣,废液回收利用率高,从而保证玻璃磨片加工的冷却效果,提高产品品质和生产效率。The beneficial effects of the utility model are: the regeneration and reuse system of the utility model can solve the problem of poor treatment effect of impurities in the traditional grinding waste liquid recycling process, and can effectively treat the glass powder slag produced by grinding in the waste liquid, The recycling rate of waste liquid is high, so as to ensure the cooling effect of glass grinding sheet processing and improve product quality and production efficiency.
附图说明Description of drawings
图1是本实用新型的再生回用系统的系统框图。FIG. 1 is a system block diagram of the regeneration and reuse system of the present invention.
附图标记为:1-磨片生产线、2-废液调节池、3-隔渣装置、4-除浮油沉淀装置、5-气浮机、6-过滤装置、7-紫外线杀菌装置、8-中间水池、9-回用水池、 10-污泥池、11-自动加药装置。The reference signs are: 1-grinding production line, 2-waste liquid conditioning tank, 3-slag separation device, 4-oil removal sedimentation device, 5-air flotation machine, 6-filter device, 7-ultraviolet sterilization device, 8 -Intermediate pool, 9-reuse pool, 10-sludge pool, 11-automatic dosing device.
具体实施方式Detailed ways
为了便于本领域技术人员的理解,下面结合实施例及附图1对本实用新型作进一步的说明,实施方式提及的内容并非对本实用新型的限定。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the embodiments and accompanying drawing 1, and the contents mentioned in the embodiments are not intended to limit the present invention.
一种玻璃磨削液过滤再生回用系统,包括再生回用系统本体,所述再生回用系统本体按磨削液流向依次包括如下设备:废液调节池2、隔渣装置3、除浮油沉淀装置4、气浮机5、过滤装置6、紫外线杀菌装置7。A glass grinding fluid filtration, regeneration and reuse system includes a regeneration and reuse system body, and the regeneration and reuse system body includes the following equipment in sequence according to the flow direction of the grinding fluid: a waste
其中,所述除浮油沉淀装置4包括沉淀池和设置于沉淀池内的刮泥器。Wherein, the oil removal sedimentation device 4 includes a sedimentation tank and a mud scraper arranged in the sedimentation tank.
除浮油沉淀装置4装置优选由不锈钢材质构成,具备良好的耐腐蚀性,该装置装有刮泥器和沉淀装置,对废切削液中的玻璃渣进行沉淀的同时,刮泥器对表面浮油和污泥进行刮除,提高了废液的处理效率。所述除浮油沉淀装置4 对废液进行初步的除油沉淀极大降低了下段装置的负荷。The oil removal sedimentation device 4 is preferably made of stainless steel and has good corrosion resistance. The device is equipped with a mud scraper and a sedimentation device. While precipitating the glass slag in the waste cutting fluid, the mud scraper floats on the surface. Oil and sludge are scraped off, which improves the treatment efficiency of waste liquid. The preliminarily degreasing and precipitation of the waste liquid by the oil-removing and sedimentation device 4 greatly reduces the load of the lower-stage device.
其中,所述再生回用系统本体还包括污泥池10,所述污泥池10的入口分别与隔渣装置3、除浮油沉淀装置4、气浮机5、过滤装置6的排渣口连通。Wherein, the regeneration and reuse system body also includes a
其中,所述过滤装置6设置有反过滤系统。Wherein, the
其中,所述过滤装置6的过滤精度为0.1-1μm。Wherein, the filtering precision of the
过滤装置6对来自所述气浮机5的下层清液进行智能微滤,可滤除废液中99%以上的颗粒物杂质,且该装置可快速自动反冲洗滤膜,既保证磨削液过滤的产水质量,又极大的提高了过滤效率。The
其中,所述再生回用系统本体还包括中间水池8、回用水池9和自动加药装置11,所述中间水池8的进液口与紫外线杀菌装置7的出液口连通,所述中间水池8的出液口与所述回用水池9的进液口连通,所述自动加药装置11的出药口与中间水池8的进药口连通。The regeneration and reuse system body also includes an
所述自动加药装置11同步监测所述中间池的磨削液浓度,根据生产需求自动添加补充磨削再生液所需的有效成分,进一步简化了人工成本,提高过滤再生效率。回用池可以贮存再生后的磨削液,便于生产线上的使用。The
本实用新型的运作机理如下:磨削废液通过废液排水管连接入所述废液调节池2,进行初步的沉降以及水质的调整,之后废液运至所述隔渣装置3和所述除浮油沉淀装置4,所述隔渣装置3(如不锈钢网筛等)去除较大的杂质,除浮油沉淀装置4去除浮油和沉淀污泥,并输送至污泥池10,将初步净化后的磨削废液运送至所述气浮机5进行气浮操作,所述气浮浮渣通过污泥排放管路排放到污泥池10,所述气浮机5内下清液通过下清液输送管路连接所述过滤装置6,所述过滤装置6设置有污泥浓缩液排放口与过滤液排放管,所述污泥浓缩液排放口连接入所述污泥池10,所述过滤液排放管通过管路连接所述紫外杀菌装置7,所述紫外杀菌装置7对磨削再生液进行杀菌,以避免传统处理磨削液过程中磨削液滋生细菌变质产生异味的问题,所述紫外杀菌装置7通过管路连接至中间水池8,所述自动加药装置11通过管路连接至中间水池8,中间水池8通过管路连接至回用水池9,回用水池9通过管网连接入所述玻璃磨片生产线1进行再生回用。The operation mechanism of the utility model is as follows: the grinding waste liquid is connected to the waste
上述实施例为本实用新型较佳的实现方案,除此之外,本实用新型还可以其它方式实现,在不脱离本实用新型构思的前提下任何显而易见的替换均在本实用新型的保护范围之内。The above-mentioned embodiment is the preferred implementation scheme of the present invention. In addition, the present invention can also be realized in other ways. Any obvious replacement without departing from the concept of the present invention is within the protection scope of the present invention. Inside.
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| CN113185034A (en) * | 2021-05-26 | 2021-07-30 | 东莞市华清环保工程有限公司 | Zero-discharge system for semiconductor grinding and scribing wastewater |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113185034A (en) * | 2021-05-26 | 2021-07-30 | 东莞市华清环保工程有限公司 | Zero-discharge system for semiconductor grinding and scribing wastewater |
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