CN205129421U - Non ferrous metal section bar processing frock - Google Patents

Non ferrous metal section bar processing frock Download PDF

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Publication number
CN205129421U
CN205129421U CN201520958030.3U CN201520958030U CN205129421U CN 205129421 U CN205129421 U CN 205129421U CN 201520958030 U CN201520958030 U CN 201520958030U CN 205129421 U CN205129421 U CN 205129421U
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China
Prior art keywords
processing
tooling
clamping
ferrous metal
fixed
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Expired - Lifetime
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CN201520958030.3U
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Chinese (zh)
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孟凡清
李博
毛东
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Jilin Qixing Aluminum Industry Co ltd
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JILIN MIDAS ALUMINIUM CO Ltd
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Abstract

一种有色金属型材加工工装,涉及一种有色金属型材加工部件的改进,其特征是:数个型材贴弧胎具排列安装固定在基准平台的中心线上,在每个型材贴弧胎具外侧部的基准平台上安装固定有气缸,气缸与工装推顶臂连接固定,工装推顶臂与型材贴弧胎具槽榫契合。有益效果是:设计科学,加工过程中,装夹方便快速,装夹一致性高,产品尺寸加工到位,后续打磨量小,质量稳定,生产节拍流畅,由于工件成形面均是由机床加工而成,所加工产品外观漂亮。节约装夹成本,操作十分方便。通过实践,此种装夹定位方式效果可靠,控制了加工中的过程成本。成品率极高,废品率为5‰以内,实现了对质量成本的控制。

A tooling for processing non-ferrous metal profiles, which relates to the improvement of non-ferrous metal profile processing parts, and is characterized in that: several profile arc-attached molds are arranged and fixed on the center line of the reference platform, and each profile arc-attached mold is outside A cylinder is installed and fixed on the reference platform at the top, and the cylinder is connected and fixed with the tooling pusher arm, and the tooling pusher arm fits with the groove and tenon of the profile arc-attached tire. The beneficial effects are: scientific design, convenient and fast clamping during processing, high clamping consistency, accurate product size processing, small amount of subsequent grinding, stable quality, smooth production cycle, because the forming surface of the workpiece is processed by machine tools , The processed products are beautiful in appearance. It saves the cost of clamping and is very convenient to operate. Through practice, this clamping and positioning method has reliable effect and controls the process cost in processing. The yield rate is extremely high, and the reject rate is within 5‰, which realizes the control of quality cost.

Description

有色金属型材加工工装Non-ferrous metal profile processing tooling

技术领域 technical field

本实用新型属于机械设备技术领域,涉及一种有色金属型材加工部件的改进。 The utility model belongs to the technical field of mechanical equipment and relates to an improvement of a non-ferrous metal profile processing part.

技术领域 technical field

对于有色金属型材弯曲件的加工,由于弯曲件曲率的不同,弯曲件轮廓尺寸(平面度、垂直度、等)的限制,弯曲件的加工难度不小于直条型材的加工,所以说弯曲件的工装制作过程中难度比较大,一个是要保证弯曲件与胎具弧度的贴合度,控制、调增弯曲件的轮廓尺寸偏差等。一但有差错,就会影响工件的形位尺寸,轮廓尺寸的要求。 For the processing of bent parts of non-ferrous metal profiles, due to the difference in curvature of the bent parts and the limitation of the outline size (flatness, verticality, etc.) The process of tooling production is relatively difficult. One is to ensure the fit between the curved part and the radian of the mold, and to control and increase the deviation of the contour size of the curved part. Once there is an error, it will affect the shape and size of the workpiece, and the requirements of the outline size.

发明内容 Contents of the invention

本实用新型的目的是:提供一种有色金属型材加工工装,它可实现独立加工的工装,解决了因弯曲技术尺寸影响工件加工尺寸问题。 The purpose of the utility model is to provide a tool for processing non-ferrous metal profiles, which can realize independent processing and solve the problem that the processing size of the workpiece is affected by the size of the bending technology.

本实用新型的技术方案是:数个型材贴弧胎具排列安装固定在基准平台的中心线上,在每个型材贴弧胎具外侧部的基准平台上安装固定有气缸,气缸与工装推顶臂连接固定,工装推顶臂与型材贴弧胎具槽榫契合。 The technical scheme of the utility model is: several profile arc-attached tires are arranged and fixed on the center line of the reference platform, and a cylinder is installed and fixed on the reference platform on the outer side of each profile arc-attached tire, and the cylinder and the tooling push the top The arm is connected and fixed, and the tooling push arm fits with the groove and tenon of the profile arc-attached tire.

本实用新型的有益效果是: The beneficial effects of the utility model are:

1、设计科学 1. Design science

加工过程中,装夹方便快速,装夹一致性高,产品尺寸加工到位,后续打磨量小,质量稳定,生产节拍流畅,由于工件成形面均是由机床加工而成,所加工产品外观漂亮。 During the processing, the clamping is convenient and fast, the clamping consistency is high, the product size is processed in place, the subsequent grinding amount is small, the quality is stable, and the production cycle is smooth. Since the forming surface of the workpiece is processed by machine tools, the processed products have a beautiful appearance.

2、节约装夹成本 2. Save clamping cost

该套工装采用螺丝或气缸等常规锁紧方式,夹具旋转后,操作者只需轻轻按动气动锁紧开关,即可投入加工运行。操作十分方便。通过实践,此种装夹定位方式效果可靠,控制了加工中的过程成本。 This set of tooling adopts conventional locking methods such as screws or cylinders. After the fixture is rotated, the operator only needs to lightly press the pneumatic locking switch to put it into processing operation. The operation is very convenient. Through practice, this clamping and positioning method has reliable effect and controls the process cost in processing.

3、制作成本低廉,后期效益叠加 3. The production cost is low, and the later benefits are superimposed

这套夹具的制作成本仅在4万元左右。虽让比以往老式工装成本贵,但是从生产效率,成品率上看是在增进效益的 The production cost of this set of fixtures is only about 40,000 yuan. Although the cost of old-fashioned tooling is more expensive than in the past, it is improving efficiency in terms of production efficiency and yield

4、控制可变成本,最大限度降低生产成本。 4. Control variable costs and minimize production costs.

单位人工成本和单位机床成本相比,单位人工成本较低,但人工效率远不及机床效率。二者效率比值远大于成本比值。 Compared with the unit labor cost and the unit machine tool cost, the unit labor cost is lower, but the labor efficiency is far lower than the machine tool efficiency. The efficiency ratio of the two is much greater than the cost ratio.

5、成品率极高 5. High yield

据加工统计,废品率为5‰以内,实现了对质量成本的控制。 According to processing statistics, the scrap rate is within 5‰, realizing the control of quality cost.

附图说明 Description of drawings

图1是本实用新型立体结构图。 Fig. 1 is a three-dimensional structure diagram of the utility model.

具体实施方式 detailed description

下面结合附图对本实用新型做进一步描述: Below in conjunction with accompanying drawing, the utility model is further described:

如图所示,1是气缸、2是工装推顶臂、3是锁紧螺栓、4是基准平台 As shown in the figure, 1 is the cylinder, 2 is the tooling push arm, 3 is the locking bolt, and 4 is the reference platform

5是气缸底座、6是气动阀开关、7是消音器、8是型材贴弧胎具。 The 5th, the cylinder base, the 6th, the pneumatic valve switch, the 7th, the muffler, and the 8th, the section bar sticking arc mold.

依据产品截面与弯曲轮廓曲率特点,按照三轴加工中心加工理念,在型材贴弧胎具8为所需工装模块5,气缸1可以通过气动带动工装推顶臂2前后移动,各工装推顶臂2成为多个顶力点,推动加工型材的变形。该套工装的稳定气动装夹机构,采用气缸锁紧方式。弯曲件放置定位端后,操作者只需轻轻气动扭开关(开关配置消音气动阀)装置,即可投入加工运行,操作十分方便。 According to the curvature characteristics of the product section and curved contour, and according to the processing concept of the three-axis machining center, the required tooling module 5 is formed on the profile sticking arc mold 8, and the cylinder 1 can drive the tooling pusher arm 2 to move back and forth through pneumatic power, and each tooling pusher arm 2 Become multiple top force points to promote the deformation of the processed profile. The stable pneumatic clamping mechanism of this set of tooling adopts the cylinder locking method. After the bending piece is placed on the positioning end, the operator only needs to gently turn the switch (the switch is equipped with a silencer pneumatic valve) device, and then it can be put into processing and operation, and the operation is very convenient.

Claims (1)

1.一种有色金属型材加工工装,其特征是:数个型材贴弧胎具排列安装固定在基准平台的中心线上,在每个型材贴弧胎具外侧部的基准平台上安装固定有气缸,气缸与工装推顶臂连接固定,工装推顶臂与型材贴弧胎具槽榫契合。 1. A tooling for processing non-ferrous metal profiles, characterized in that: several arc-attached profiles are arranged and fixed on the center line of the reference platform, and a cylinder is installed and fixed on the reference platform on the outer side of each profile arc-attached profile , The cylinder is connected and fixed with the push arm of the tooling, and the push arm of the tool fits with the groove and tenon of the profile sticking arc tire.
CN201520958030.3U 2015-11-27 2015-11-27 Non ferrous metal section bar processing frock Expired - Lifetime CN205129421U (en)

Priority Applications (1)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108555749A (en) * 2018-05-07 2018-09-21 巢湖市海风门窗有限公司 The positioning supplying system of door-window section bar
CN108568741A (en) * 2018-05-07 2018-09-25 巢湖市海风门窗有限公司 The positioning push cutting edging system of door-window section bar
CN108620880A (en) * 2018-05-07 2018-10-09 巢湖市海风门窗有限公司 The positional dissection edging system of door-window section bar
CN108687523A (en) * 2018-05-07 2018-10-23 巢湖市海风门窗有限公司 The positional dissection system of door-window section bar
CN108789105A (en) * 2018-05-07 2018-11-13 巢湖市海风门窗有限公司 The positioning device of door-window section bar cutting machine
CN108857817A (en) * 2018-05-07 2018-11-23 巢湖市海风门窗有限公司 The positioning of door-window section bar pushes diced system
CN108857818A (en) * 2018-05-07 2018-11-23 巢湖市海风门窗有限公司 Door-window section bar cutting machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108555749A (en) * 2018-05-07 2018-09-21 巢湖市海风门窗有限公司 The positioning supplying system of door-window section bar
CN108568741A (en) * 2018-05-07 2018-09-25 巢湖市海风门窗有限公司 The positioning push cutting edging system of door-window section bar
CN108620880A (en) * 2018-05-07 2018-10-09 巢湖市海风门窗有限公司 The positional dissection edging system of door-window section bar
CN108687523A (en) * 2018-05-07 2018-10-23 巢湖市海风门窗有限公司 The positional dissection system of door-window section bar
CN108789105A (en) * 2018-05-07 2018-11-13 巢湖市海风门窗有限公司 The positioning device of door-window section bar cutting machine
CN108857817A (en) * 2018-05-07 2018-11-23 巢湖市海风门窗有限公司 The positioning of door-window section bar pushes diced system
CN108857818A (en) * 2018-05-07 2018-11-23 巢湖市海风门窗有限公司 Door-window section bar cutting machine

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Effective date of registration: 20180412

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Date of cancellation: 20190828

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Effective date of registration: 20200318

Address after: 136200 No. 728 South Second Ring Road, Liaoyuan Economic Development Zone, Jilin Province

Patentee after: Jilin Qixing Aluminum Industry Co.,Ltd.

Address before: 136200 No. two South 728 Ring Road, Jilin, Liaoyuan

Patentee before: JILIN MIDAS ALUMINIUM Co.,Ltd.

TR01 Transfer of patent right
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Granted publication date: 20160406

CX01 Expiry of patent term