CN208099065U - A metal mold bending shaping structure - Google Patents
A metal mold bending shaping structure Download PDFInfo
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- CN208099065U CN208099065U CN201820112422.1U CN201820112422U CN208099065U CN 208099065 U CN208099065 U CN 208099065U CN 201820112422 U CN201820112422 U CN 201820112422U CN 208099065 U CN208099065 U CN 208099065U
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- 238000005452 bending Methods 0.000 title claims abstract description 41
- 238000007493 shaping process Methods 0.000 title claims abstract description 22
- 239000002184 metal Substances 0.000 title claims description 16
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 238000005266 casting Methods 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 6
- 239000007788 liquid Substances 0.000 abstract description 4
- 238000002347 injection Methods 0.000 abstract description 2
- 239000007924 injection Substances 0.000 abstract description 2
- 238000012545 processing Methods 0.000 description 8
- 238000003672 processing method Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及机械铸造技术领域,具体为一种五金模具折弯整形结构。The utility model relates to the technical field of mechanical casting, in particular to a metal mold bending and shaping structure.
背景技术Background technique
模具作为高效率的生产工具的一种,是工业生产中应用极为广泛与重要的工艺装备。采用模具生产制品和零件的生产效率高,可实现高速大批量的生产,节约原材料,可实现无切屑加工,产品的质量稳定,利用模具批量生产的零件加工费用低,所加工出的零件可以一次成形,不需要进行再加工,能制造出其它加工工艺方法难以加工、形状比较复杂的零件制品,容易实现生产的自动化。As a kind of high-efficiency production tool, mold is an extremely widely used and important process equipment in industrial production. Using molds to produce products and parts has high production efficiency, can realize high-speed mass production, save raw materials, can realize chip-free processing, and has stable product quality. The processing costs of parts produced in batches using molds are low, and the processed parts can be processed once. Forming does not require reprocessing, and can produce parts and products that are difficult to process by other processing methods and have complex shapes, and it is easy to automate production.
在五金零部件加工生产的过程中,五金模具是最常用的加工工具,有些五金零部件具有弯折的结构,所以需要采用一定的加工方法将其折弯整形。In the process of processing and producing hardware parts, metal molds are the most commonly used processing tools. Some hardware parts have a bent structure, so certain processing methods need to be used to bend and shape them.
现有的五金零部件的折弯整形加工方法一般是采用折弯整形加工装置对成型后的产品进行折弯整形加工,这种折弯整形加工方法操作复杂,工作效率低下,且生产成本高。鉴于此,我们提出一种可快速拆卸冲头的五金模具。The existing bending and reshaping processing methods for hardware parts generally use bending and reshaping processing devices to perform bending and reshaping processing on the formed products. This bending and reshaping processing method is complex in operation, low in work efficiency, and high in production costs. In view of this, we propose a metal mold that can quickly disassemble the punch.
发明内容Contents of the invention
本实用新型的目的在于提供一种五金模具折弯整形结构,以解决上述背景技术中提出的现有的五金零部件的折弯整形加工方法一般是采用折弯整形加工装置对成型后的产品进行折弯整形加工,这种折弯整形加工方法操作复杂,工作效率低下,生产成本高的问题。The purpose of this utility model is to provide a metal mold bending and shaping structure to solve the problem that the existing bending and shaping processing methods of hardware parts proposed in the above-mentioned background technology generally use a bending and shaping processing device to process the formed product. Bending and shaping processing, this bending and shaping processing method has the problems of complicated operation, low work efficiency and high production cost.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种五金模具折弯整形结构,包括上模座和下模座,所述上模座的底部对称设有第一气缸,所述第一气缸的底部设有固定板,所述第一气缸的输出端与所述固定板通过螺栓相连接,所述固定板的一侧设有折弯冲头机构,所述固定板的底部对称设有第一弹簧,所述第一弹簧的底部设有按压板,所述下模座上设有垫板,所述垫板上设有铸模,所述上模座和下模座之间设有伸缩杆。A metal mold bending and shaping structure, comprising an upper mold base and a lower mold base, the bottom of the upper mold base is symmetrically provided with a first cylinder, the bottom of the first cylinder is provided with a fixing plate, and the bottom of the first cylinder The output end is connected with the fixed plate by bolts, one side of the fixed plate is provided with a bending punch mechanism, the bottom of the fixed plate is symmetrically provided with a first spring, and the bottom of the first spring is provided with a pressing A backing plate is provided on the lower mold base, a casting mold is arranged on the backing plate, and a telescopic rod is arranged between the upper mold base and the lower mold base.
优选的,所述折弯冲头机构包括固定块,所述固定块的一侧对称设有冲头,所述冲头贯穿所述按压板,所述冲头通过调节螺栓固定于所述固定块上。Preferably, the bending punch mechanism includes a fixed block, one side of the fixed block is symmetrically provided with punches, the punches pass through the pressing plate, and the punches are fixed to the fixed block by adjusting bolts superior.
优选的,所述垫板的顶部开设有固定槽,所述固定槽内设有顶出机构。Preferably, a fixing groove is opened on the top of the backing plate, and an ejection mechanism is arranged in the fixing groove.
优选的,所述铸模上设有型腔,所述型腔的两侧对称设有调节槽。Preferably, the casting mold is provided with a cavity, and both sides of the cavity are symmetrically provided with adjusting grooves.
优选的,所述冲头的一侧设有冲头缺口,所述冲头的另一侧设有冲头斜面。Preferably, one side of the punch is provided with a punch notch, and the other side of the punch is provided with a punch slope.
优选的,所述固定块通过螺栓固定于所述固定板上。Preferably, the fixing block is fixed on the fixing plate by bolts.
优选的,所述顶出机构包括第二气缸,所述第二气缸上设有推板,所述推板上对称设有顶针,所述推板与固定槽的底部之间对称设有第二弹簧。Preferably, the ejection mechanism includes a second cylinder, and a push plate is arranged on the second cylinder, and ejector pins are symmetrically arranged on the push plate, and a second cylinder is symmetrically arranged between the push plate and the bottom of the fixing groove spring.
优选的,所述调节槽内设有调节块。Preferably, an adjusting block is arranged in the adjusting groove.
优选的,所述第二气缸通过螺栓固定于所述固定槽的底部上,所述顶针贯穿所述铸模,所述第二气缸的输出端与所述推板通过螺栓相连接。Preferably, the second cylinder is fixed on the bottom of the fixing groove by bolts, the thimble passes through the mold, and the output end of the second cylinder is connected to the push plate by bolts.
与现有技术相比,本实用新型的有益效果:本实用新型中,在注液后,通过第一气缸推动固定板向下运动,固定板向下运动的同时推动按压板和冲头向下运动,按压板向下运动并挤压型腔内的产品,助其快速成型,此时冲头继续向下运动并将产品的两侧折弯,通过调节螺栓可将冲头松开并调整冲头缺口和冲头斜面的角度,同时可在调节槽内调整调节块的角度,通过冲头缺口、冲头斜面和调节块的角度配合可改变产品的折弯位置和程度,从而可生产出具有不同折弯结构的产品,相比一般的对成型后的产品进行折弯整形加工的方法,操作简单,大大提高了工作效率,大大降低了生产成本。Compared with the prior art, the utility model has the beneficial effects: in the utility model, after the liquid is injected, the first cylinder pushes the fixed plate to move downward, and the fixed plate moves downward while pushing the pressing plate and the punch downward Movement, the pressing plate moves down and squeezes the product in the cavity to help it form quickly. At this time, the punch continues to move down and bends the two sides of the product. The punch can be loosened and adjusted by adjusting the bolt. At the same time, the angle of the adjustment block can be adjusted in the adjustment groove. The bending position and degree of the product can be changed through the angle cooperation between the punch notch, the punch slope and the adjustment block, so as to produce products with For products with different bending structures, compared with the general method of bending and shaping the formed products, the operation is simple, the work efficiency is greatly improved, and the production cost is greatly reduced.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1中A处的结构放大图;Fig. 2 is the enlarged structure diagram of place A in Fig. 1;
图3为图1中B处的结构放大图。FIG. 3 is an enlarged view of the structure at B in FIG. 1 .
图中:1、上模座;2、下模座;3、伸缩杆;4、第一气缸;5、固定板;6、第一弹簧;7、按压板;8、垫板;81、固定槽;9、铸模;91、型腔;10、调节槽;101、调节块;11、顶出机构;111、第二气缸;112、推板;113、顶针;114、第二弹簧;12、折弯冲头机构;121、固定块;122、冲头;1221、冲头缺口;1222、冲头斜面;123、调节螺栓。In the figure: 1, upper mold base; 2, lower mold base; 3, telescopic rod; 4, first cylinder; 5, fixed plate; 6, first spring; 7, pressing plate; 8, backing plate; 81, fixed Groove; 9, casting mold; 91, mold cavity; 10, regulating groove; 101, regulating block; 11, ejection mechanism; 111, the second cylinder; 112, push plate; 113, thimble; 114, the second spring; 12, Bending punch mechanism; 121, fixed block; 122, punch; 1221, punch gap; 1222, punch slope; 123, adjusting bolt.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,本实用新型提供一种技术方案:Please refer to Figure 1-3, the utility model provides a technical solution:
一种五金模具折弯整形结构,包括上模座1和下模座2,上模座1的底部对称设有第一气缸4,第一气缸4的底部设有固定板5,第一气缸4的输出端与固定板5通过螺栓相连接,第一气缸4可推动固定板5向下运动,固定板5的一侧设有折弯冲头机构12,折弯冲头机构12包括固定块121,固定块121通过螺栓固定于固定板5上,固定块121的一侧对称设有冲头122,折弯冲头机构12通过冲头122对产品进行折弯,冲头122贯穿所述按压板7,冲头122的一侧设有冲头缺口1221,冲头缺口1221使产品的折弯结构美观,冲头122的另一侧设有冲头斜面1222,冲头122通过调节螺栓123固定于固定块121上,冲头122通过调节螺栓123和固定块121固定于固定板5上,固定板5的底部对称设有第一弹簧6,第一弹簧6的底部设有按压板7,固定板5向下运动可推动冲头122和按压板7向下运动,第一弹簧6使冲头122和按压板7平稳的向下运动。A metal mold bending and shaping structure, comprising an upper mold base 1 and a lower mold base 2, the bottom of the upper mold base 1 is symmetrically provided with a first cylinder 4, the bottom of the first cylinder 4 is provided with a fixing plate 5, and the first cylinder 4 The output end of the fixed plate is connected with the fixed plate 5 by bolts, the first cylinder 4 can push the fixed plate 5 to move downward, and one side of the fixed plate 5 is provided with a bending punch mechanism 12, and the bending punch mechanism 12 includes a fixed block 121 , the fixed block 121 is fixed on the fixed plate 5 by bolts, one side of the fixed block 121 is symmetrically provided with a punch 122, the bending punch mechanism 12 bends the product through the punch 122, and the punch 122 runs through the pressing plate 7. One side of the punch 122 is provided with a punch notch 1221, which makes the bending structure of the product beautiful, and the other side of the punch 122 is provided with a punch slope 1222, and the punch 122 is fixed on the On the fixed block 121, the punch 122 is fixed on the fixed plate 5 through the adjusting bolt 123 and the fixed block 121. The bottom of the fixed plate 5 is symmetrically provided with the first spring 6, and the bottom of the first spring 6 is provided with a pressing plate 7, and the fixed plate 5. The downward movement can push the punch 122 and the pressing plate 7 to move downward, and the first spring 6 makes the punch 122 and the pressing plate 7 move downward smoothly.
下模座2上设有垫板8,垫板8的顶部开设有固定槽81,固定槽81内设有顶出机构11,顶出机构11可将成型后的产品顶出,顶出机构11包括第二气缸111,第二气缸111通过螺栓固定于固定槽81的底部上,第二气缸111上设有推板112,第二气缸111的输出端与推板112通过螺栓相连接,第二气缸111推动推板112向上运动,推板112上对称设有顶针113,推板112向上运动推动顶针113向上运动,推板112与固定槽81的底部之间对称设有第二弹簧114,第二弹簧114使推板112和顶针113平稳的向上运动,垫板8上设有铸模9,铸模9上设有型腔91,顶针113贯穿所述铸模9,顶针113向上运动并将成型产品从型腔91内顶出,按压板7向下运动并挤压型腔91内的产品,助其快速成型,此时冲头122继续向下运动并将产品的两侧折弯,型腔91的两侧对称设有调节槽10,调节槽10内设有调节块101,通过调节螺栓123可将冲头122松开并调整冲头缺口1221和冲头斜面1222的角度,同时可在调节槽10内调整调节块101的角度,通过冲头缺口1221、冲头斜面1222和调节块101的角度配合可改变产品的折弯位置和程度,从而可生产出具有不同折弯结构的产品,上模座1和下模座2之间设有伸缩杆3,可根据生产需要并通过伸缩杆3调整上模座1和下模座2的相对位置。The lower mold base 2 is provided with a backing plate 8, and the top of the backing plate 8 is provided with a fixing groove 81, and the fixing groove 81 is provided with an ejection mechanism 11, which can eject the formed product, and the ejection mechanism 11 Including the second cylinder 111, the second cylinder 111 is fixed on the bottom of the fixing groove 81 by bolts, the second cylinder 111 is provided with a push plate 112, the output end of the second cylinder 111 is connected with the push plate 112 by bolts, the second Cylinder 111 pushes push plate 112 to move upwards, and push plate 112 is symmetrically provided with thimble 113, and push plate 112 moves upwards and pushes thimble 113 to move upwards, and is symmetrically provided with second spring 114 between push plate 112 and the bottom of fixing groove 81, and Two springs 114 make the push plate 112 and the thimble 113 move upwards steadily, the backing plate 8 is provided with a mold 9, the mold 9 is provided with a cavity 91, the thimble 113 runs through the mold 9, the thimble 113 moves upward and the formed product is released from the The cavity 91 is ejected, and the pressing plate 7 moves downward and squeezes the product in the cavity 91 to help it to be quickly formed. At this time, the punch 122 continues to move downward and bends both sides of the product. Adjustment slots 10 are symmetrically arranged on both sides, and adjustment blocks 101 are arranged in the adjustment slots 10. The punch 122 can be loosened by adjusting bolts 123 and the angle of the punch notch 1221 and the punch slope 1222 can be adjusted. Internally adjust the angle of the adjusting block 101, and through the angle cooperation of the punch notch 1221, the punch slope 1222 and the adjusting block 101, the bending position and degree of the product can be changed, so that products with different bending structures can be produced. 1 and the lower mold base 2 are provided with a telescopic rod 3, and the relative positions of the upper mold base 1 and the lower mold base 2 can be adjusted through the telescopic rod 3 according to production needs.
本实用新型的工作原理:铸件前,先根据生产需要并通过伸缩杆3调整上模座1和下模座2的相对位置,然后根据产品的折弯整形需要并通过调节螺栓123调整冲头缺口1221和冲头斜面1222的角度,同时在调节槽10内调整调节块101的角度,调整后开始向型腔91内注液并进行产品铸造,注液后,打开第一气缸4,第一气缸4工作并推动固定板5向下运动,固定板5向下运动并推动冲头122和按压板7向下运动,第一弹簧6使冲头122和按压板7平稳的向下运动,按压板7向下运动并挤压型腔91内的产品,助其快速成型,此时冲头122继续向下运动并将产品的两侧折弯,产品成型后,打开第二气缸111推动推板112向上运动,推板112向上运动推动顶针113向上运动,第二弹簧114使推板112和顶针113平稳的向上运动,顶针113向上运动并将成型产品从型腔91内顶出。The working principle of the utility model: before casting, first adjust the relative position of the upper mold base 1 and the lower mold base 2 according to the production needs and through the telescopic rod 3, and then adjust the gap of the punch through the adjusting bolt 123 according to the bending and shaping needs of the product 1221 and the angle of the punch slope 1222, adjust the angle of the adjustment block 101 in the adjustment groove 10 at the same time, start to inject liquid into the cavity 91 after adjustment and carry out product casting, after the liquid injection, open the first cylinder 4, the first cylinder 4 Work and push the fixed plate 5 to move downward, the fixed plate 5 moves downward and pushes the punch 122 and the pressing plate 7 to move downward, the first spring 6 makes the punch 122 and the pressing plate 7 move downward smoothly, and the pressing plate 7 Move downward and squeeze the product in the cavity 91 to help it form quickly. At this time, the punch 122 continues to move downward and bend the two sides of the product. After the product is formed, open the second cylinder 111 to push the push plate 112 Moving upward, the push plate 112 moves upward to push the thimble 113 to move upward, the second spring 114 makes the push plate 112 and the thimble 113 move upward steadily, the thimble 113 moves upward and ejects the molded product from the cavity 91 .
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions are only preferred examples of the utility model, and are not used to limit the utility model. Without departing from the utility model Under the premise of the spirit and scope, the utility model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (9)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109501117A (en) * | 2018-12-04 | 2019-03-22 | 崔树龙 | A kind of high performance water proof sealing ring and its manufacture craft |
CN113145692A (en) * | 2021-03-26 | 2021-07-23 | 东莞市众金家具有限公司 | Door leaf bending system and door leaf production line adopting same |
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2018
- 2018-01-23 CN CN201820112422.1U patent/CN208099065U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109501117A (en) * | 2018-12-04 | 2019-03-22 | 崔树龙 | A kind of high performance water proof sealing ring and its manufacture craft |
CN109501117B (en) * | 2018-12-04 | 2020-12-11 | 宣城安安橡塑有限责任公司 | High-performance waterproof sealing ring and manufacturing process thereof |
CN113145692A (en) * | 2021-03-26 | 2021-07-23 | 东莞市众金家具有限公司 | Door leaf bending system and door leaf production line adopting same |
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