CN205129365U - Communication turnbuckle assembly system - Google Patents
Communication turnbuckle assembly system Download PDFInfo
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- CN205129365U CN205129365U CN201520894500.4U CN201520894500U CN205129365U CN 205129365 U CN205129365 U CN 205129365U CN 201520894500 U CN201520894500 U CN 201520894500U CN 205129365 U CN205129365 U CN 205129365U
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- turnbuckle
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Abstract
The utility model discloses a communication turnbuckle assembly system, place unit, screw fastening unit and the control unit including vibrations pay -off unit, the gluey unit of centrifugation point, product, vibrations pay -off unit is neat with the automatic orderly orientation arrangement of unordered turnbuckle through vibrations, works as control unit detect places behind the product being location signal in the unit to the product, the unit is glued to centrifugation point will seal the screw hole surface of gluey coating to the product through the principle that the centrifugation breaks away from, the screw fastening unit is according to process setting in with the step -by -step precession screw hole of turnbuckle to fastening the torsion value back of setting for, and will confirming signal transmission to the control unit, the control unit places the unit to the product and sends a signal and change lower a batch product. The utility model discloses well turnbuckle assembly system has realized the automation, and labour saving and time saving has more improved work efficiency, and the assembly precision also improves greatly.
Description
Technical field
The utility model relates to communication technique field, particularly, relates to a kind of communication turnbuckle assembly system.
Background technology
The domestic production technology for communication turnbuckle mainly at present: first take out the communication turnbuckle in magazine, then dot encapsulation glue is on screw thread, then communication turnbuckle to be screwed in product screw hole and to lock, finally removing the residue of communication connector periphery with air gun.This production technology inefficiency, and there is a lot of problem in product quality, can not complete turnbuckle accurately.
Utility model content
The purpose of this utility model is, for the problems referred to above, provides a kind of communication turnbuckle assembly system.
The technical solution of the utility model is: a kind of communication turnbuckle assembly system, comprise vibrations feeding unit, centrifugal some glue unit, product placement unit, fastened by screw unit and control unit, unordered turnbuckle automatic order aligns neatly by vibrations by described vibrations feeding unit, the product detected in product placement unit when described control system puts in place after signal, described centrifugal some glue unit is surperficial to screwed hole by sealant-coating, described fastened by screw unit is by turnbuckle precession screw hole progressively, and after being fastened to the torque value of setting, and confirmation signal is sent to control unit, control unit sends sighal replacement next group product to product placement unit.
Preferably, also comprise image control unit and pulse gassing dust removing units, Product processing part is transformed into digital state by image state by described image controller unit, and carry out error calculation according to setup parameter, deviant is sent to control unit the most at last, and allows three-coordinate manipulator perform error transfer factor; When product introduction product placement unit, control unit sends execution instruction, and described pulse gassing dust removing units is sprayed onto communication turnbuckle junction by valve, utilizes high speed and high pressure gas to take away surface residue.
Preferably, described centrifugal some glue unit comprises manipulator, some colloid system and swivel head, when a colloid system detects that product puts in place after confirmation signal, manipulator carries swivel head and moves to screwed hole place, point colloid system is by air pressure principle, fluid sealant is compressed to swivel head place, then swivel head starts High Rotation Speed, by the principle of centrifugal disengaging, sealant-coating is surperficial to screwed hole.
Preferably, described index dial is divided into 6 station, is uniformly distributed in a circumferential direction, and described station places product.
The beneficial effects of the utility model: in the utility model, turnbuckle assembly system achieves automation, time saving and energy saving, more improves operating efficiency, and assembly precision also improves greatly.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of embodiment of the utility model communication turnbuckle assembly system;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the decomposing schematic representation of communication turnbuckle assembly system;
Fig. 4 shakes the position view of feeding unit in communication turnbuckle assembly system in the utility model;
Fig. 5 is the structural representation shaking feeding unit in the utility model;
Fig. 6 is the position view of fastened by screw unit in communication turnbuckle assembly system in the utility model;
Fig. 7 is the structural representation of the utility model fastened by screw unit;
Fig. 8 is the position view of centrifugal some glue unit in communication turnbuckle assembly system in the utility model;
Fig. 9 is the structural representation of centrifugal some glue unit in the utility model;
Figure 10 is pulse gassing dust removing units structural representation in the utility model;
Figure 11 is the structural representation of workbench in the utility model.
In figure: 1 vibrations feeding unit, 2 fastened by screw unit, 3 centrifugal somes glue unit, 5 pulse gassing dust removing units, 6 workbenches, 7 fixtures, 8 image control units, 9 index dials.
Detailed description of the invention
By reference to the accompanying drawings the embodiment that the utility model provides is described in further detail:
As Figure 1-3, a kind of communication turnbuckle assembly system, comprise vibrations feeding unit 1, centrifugal some glue unit 3, product placement unit, fastened by screw unit 2 and control unit, unordered turnbuckle automatic order aligns neatly by vibrations by described vibrations feeding unit 1, the product detected in product placement unit when described control unit puts in place after signal, described centrifugal some glue unit 3 is surperficial to screwed hole by sealant-coating by the principle of centrifugal disengaging, described fastened by screw unit according to setting program by turnbuckle precession screw hole progressively, and after being fastened to the torque value of setting, and confirmation signal is sent to control unit, control unit sends sighal replacement next group product to product placement unit.
Control unit of the present utility model adopts and grinds magnificent industrial computer and Delta series Programmable logic Controller (PLC) control full operation process.Equipment installs emergency stop push button and warning device.Control inerface adds locking, in case unauthorized personnel's amendment also setup parameter.Operating console is arranged band lamp button switch, all actions arrange independent switch, and its state is presented in man-machine interface.When human-computer interface control breaks down, can manually produce by switch control rule, breaking down at equipment is, except there being safeguard measure, also having buzzer warning prompting, and pointing out failure code on a display screen.
Image control unit 8 and pulse gassing dust removing units 5 is also comprised in the utility model, image control unit 2 is after being checked through product, the static images data of camera acquires product, image data is transferred in the software of industrial computer and is decoded into numerical value, and compare in setting value, convert error amount to action command, allow manipulator carry out position adjustment and eliminate error, can the assembly precision of communication control turnbuckle; When product introduction product placement unit, control unit sends execution instruction, and described pulse gassing dust removing units is sprayed onto communication turnbuckle junction by valve, utilizes high speed and high pressure gas to take away surface residue.
As Fig. 4, shown in 5, for shaking the assembly of feeding unit, vibrating disc adopts the principle of impulse mgnet, hopper is made to produce vertical vibration, hopper is driven to rock vibration around its vertical axis by spring leaf, communication turnbuckle in hopper is subject to this vibrations and rises along helical orbit, through screening in the process risen, standard-sized raw material will do not met screen out, the attitude that satisfactory communication turnbuckle can need according to assembling, neat and unified is placed on feeding position, its work object aligns neatly by vibrations by unordered workpiece automatic order, can communication control turnbuckle with the concentricity of screw hole.
As shown in Figure 6,7, be three-shaft linkage fastened by screw system, native system is made up of two parts, and one is three axle servo manipulator control systems, and two is embed electric screw driver; Manipulator can do single shaft straight line, the motions such as diaxon straight line, three axle straight lines and diaxon circular arc; Have employed segmented to control, can realize controlling the independence of each axle, repeatable accuracy is high, so accessory all can commercially have been bought, is convenient to safeguard; Electric screw driver adopts large torsion, and repeatable accuracy is high, and torsion is extensively adjustable, when screwdriver reaches setting torque value, clutch can automatically disengage, and motor can also brake by auto-breaking in time, allow electric screw driver be in halted state, and send signal in control unit.
As shown in Figure 8,9, be high speed centrifugation point colloid system, native system is three part compositions, and one is three axle servo manipulator control systems, and two is glue control systems.Three is hyperspin control system; When detecting that product puts in place after confirmation signal, manipulator carries swivel head and moves to screwed hole place, point colloid system is by air pressure principle, fluid sealant is compressed to swivel head place, then swivel head starts High Rotation Speed, by the principle of centrifugal disengaging, sealant-coating is surperficial to screwed hole, use amount and the even results of screw fluid sealant can be controlled.
As shown in Figure 10, pulse gassing dust pelletizing system, when detecting that product introduction working region is, control system sends execution instruction, the high pressure draught that high frequency on-off valve provides 60 times per minute is sprayed onto communication turnbuckle junction by valve, utilizes high speed and high pressure gas to take away surface residue.
As shown in figure 11, product placement unit comprises workbench 6, the fixture 7 of precision round subsection dish 9 and fixed product, and workbench adopts the stronger metal structure of rigidity, avoids occurring vibration under high speed operation state, and structural fatigue such as to subside at the phenomenon; Precision round subsection dish adopts good producer in domestic brand, and positioning precision is high: high accuracy cam, high-quality driven pulley ball, and repeatability error is controlled; Fixture adopts aluminum alloy material, and plastic-blasting process is done in the place contacted with product.After product is put into fixture by operating personnel, index dial receives the rotation that signal starts each 60 °, waits for that machining signal confirms, then rotates 60 °, by that analogy.
In this description, the utility model is described with reference to its specific embodiment.But, still can make various amendment and conversion obviously and not deviate from spirit and scope of the present utility model.Therefore, description and accompanying drawing are regarded in an illustrative, rather than a restrictive.
Claims (4)
1. a communication turnbuckle assembly system, it is characterized in that, comprise vibrations feeding unit, centrifugal some glue unit, product placement unit, fastened by screw unit and control unit, unordered turnbuckle automatic order aligns neatly by vibrations by described vibrations feeding unit, the product detected in product placement unit when described control unit puts in place after signal, described centrifugal some glue unit is by the screwed hole surface of sealant-coating to product, described fastened by screw unit is by turnbuckle precession screw hole progressively, and after being fastened to the torque value of setting, and confirmation signal is sent to control unit, control unit sends sighal replacement next group product to product placement unit.
2. communication turnbuckle assembly system according to claim 1, it is characterized in that, also comprise image control unit and pulse gassing dust removing units, Product processing part is transformed into digital state by image state by described image controller unit, and carry out error calculation according to setup parameter, deviant is sent to control unit the most at last, and allows three-coordinate manipulator perform error transfer factor; When product introduction product placement unit, control unit sends execution instruction, and described pulse gassing dust removing units is sprayed onto communication turnbuckle junction by valve, utilizes high speed and high pressure gas to take away surface residue.
3. communication turnbuckle assembly system according to claim 1 and 2, it is characterized in that, described centrifugal some glue unit comprises manipulator, some colloid system and swivel head, when a colloid system detects that product puts in place after confirmation signal, manipulator carries swivel head and moves to screwed hole place, and fluid sealant, by air pressure principle, is compressed to swivel head place by some colloid system, then swivel head starts High Rotation Speed, by the principle of centrifugal disengaging, sealant-coating is surperficial to screwed hole.
4. communication turnbuckle assembly system according to claim 3, is characterized in that, also comprise index dial, and described index dial is divided into 6 station, is uniformly distributed in a circumferential direction, and described station places product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520894500.4U CN205129365U (en) | 2015-11-11 | 2015-11-11 | Communication turnbuckle assembly system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520894500.4U CN205129365U (en) | 2015-11-11 | 2015-11-11 | Communication turnbuckle assembly system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205129365U true CN205129365U (en) | 2016-04-06 |
Family
ID=55615189
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520894500.4U Expired - Fee Related CN205129365U (en) | 2015-11-11 | 2015-11-11 | Communication turnbuckle assembly system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205129365U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105364483A (en) * | 2015-11-11 | 2016-03-02 | 鸿城电子（上海）有限公司 | Communication screwed joint assembly system |
| FR3068902A1 (en) * | 2017-07-13 | 2019-01-18 | Latecoere Services | METHOD FOR ASSEMBLING WORKPIECES BY COMBINATION OF SEALING AND INSERTION OF FASTENING MEANS AND TOOL FOR IMPLEMENTATION |
| CN114326920A (en) * | 2021-12-01 | 2022-04-12 | 天津福赛汽车部件有限公司 | Automatic screw buckle assembling and operating system |
-
2015
- 2015-11-11 CN CN201520894500.4U patent/CN205129365U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105364483A (en) * | 2015-11-11 | 2016-03-02 | 鸿城电子（上海）有限公司 | Communication screwed joint assembly system |
| FR3068902A1 (en) * | 2017-07-13 | 2019-01-18 | Latecoere Services | METHOD FOR ASSEMBLING WORKPIECES BY COMBINATION OF SEALING AND INSERTION OF FASTENING MEANS AND TOOL FOR IMPLEMENTATION |
| CN114326920A (en) * | 2021-12-01 | 2022-04-12 | 天津福赛汽车部件有限公司 | Automatic screw buckle assembling and operating system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160406 Termination date: 20211111 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |