CN205128663U - Straightening machine - Google Patents

Straightening machine Download PDF

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Publication number
CN205128663U
CN205128663U CN201520782671.8U CN201520782671U CN205128663U CN 205128663 U CN205128663 U CN 205128663U CN 201520782671 U CN201520782671 U CN 201520782671U CN 205128663 U CN205128663 U CN 205128663U
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straightening
frame
roller
motor
rollers
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周卫平
高学泉
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Wuxi Prcese Machinery Manufacturing Co Ltd
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Wuxi Prcese Machinery Manufacturing Co Ltd
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Abstract

本实用新型公开一种矫直机,包括机架、安装于机架上的换辊装置及控制器,所述机架上安装有多组矫直辊组,每组矫直辊组由相配合的上矫直辊、下矫直辊构成,所述的多个上矫直辊由上主传动装置驱动,所述的多个下矫直辊由下主传动装置驱动,所述机架上对应于每个矫直辊均设置有用于调节矫直辊高度的高度调节装置,且机架上对应于每个矫直辊均设置有用于调节矫直辊角度的角度调节装置。本实用新型的每个矫直辊均对应设置有高度调节装置及角度调节装置,从而可方便、快捷的调节矫直辊的辊距和角度,保证矫直辊的辊面和钢管无缝接触,从而保证了矫直效果,结构简单、易于实现。

The utility model discloses a straightening machine, which comprises a frame, a roll changing device and a controller installed on the frame, multiple groups of straightening rollers are installed on the frame, and each group of straightening rollers is matched by a The upper straightening roller and the lower straightening roller are composed of the upper straightening rollers driven by the upper main transmission device, the plurality of lower straightening rollers are driven by the lower main transmission device, and the corresponding A height adjustment device for adjusting the height of the straightening roller is provided on each straightening roller, and an angle adjustment device for adjusting the angle of the straightening roller is arranged corresponding to each straightening roller on the frame. Each straightening roller of the utility model is equipped with a height adjustment device and an angle adjustment device correspondingly, so that the roller pitch and angle of the straightening roller can be adjusted conveniently and quickly, and the seamless contact between the roller surface of the straightening roller and the steel pipe can be ensured. Thereby, the straightening effect is guaranteed, and the structure is simple and easy to realize.

Description

一种矫直机a straightening machine

技术领域technical field

本实用新型涉及一种矫直机。The utility model relates to a straightening machine.

背景技术Background technique

矫直机是对金属型材、棒材、管材、线材等进行矫直的设备。矫直机通过矫直辊对棒材等进行挤压使其改变直线度,一般有两排矫直辊,数量不等。Straightening machine is a device for straightening metal profiles, bars, pipes, wires, etc. The straightening machine uses straightening rollers to squeeze the bar to change the straightness. Generally, there are two rows of straightening rollers with different numbers.

目前,市场上用于钢管的矫直机,其矫直辊的辊距和角度调节极为不便,进而很难保证矫直辊的辊面和钢管无缝接触,从而影响矫直效果。At present, in the straightening machines used for steel pipes on the market, it is extremely inconvenient to adjust the distance and angle of the straightening rollers, and it is difficult to ensure the seamless contact between the roller surface of the straightening rollers and the steel pipe, thereby affecting the straightening effect.

实用新型内容Utility model content

本实用新型的目的在于针对上述问题,提供一种矫直机,以解决现有矫直机的辊距和角度调节不便,难以保证矫直辊的辊面和钢管无缝接触,影响矫直效果的问题。The purpose of this utility model is to solve the above problems, to provide a straightening machine to solve the inconvenience of adjusting the roller distance and angle of the existing straightening machine, it is difficult to ensure the seamless contact between the roller surface of the straightening roller and the steel pipe, which affects the straightening effect The problem.

本实用新型的目的是通过以下技术方案来实现:The purpose of this utility model is to realize through the following technical solutions:

一种矫直机,包括机架、安装于机架上的换辊装置及控制器,所述机架上安装有多组矫直辊组,每组矫直辊组由相配合的上矫直辊、下矫直辊构成,所述的多个上矫直辊由上主传动装置驱动,所述的多个下矫直辊由下主传动装置驱动,所述机架上对应于每个矫直辊均设置有用于调节矫直辊高度的高度调节装置,且机架上对应于每个矫直辊均设置有用于调节矫直辊角度的角度调节装置。A straightening machine, comprising a frame, a roll changing device and a controller installed on the frame, multiple groups of straightening rollers are installed on the frame, and each group of straightening rollers is composed of a matching upper straightening roller rollers and lower straightening rollers, the plurality of upper straightening rollers are driven by the upper main transmission device, the plurality of lower straightening rollers are driven by the lower main transmission device, and each straightening roller on the frame corresponds to The straightening rollers are all provided with a height adjustment device for adjusting the height of the straightening rollers, and each straightening roller is provided with an angle adjustment device for adjusting the angle of the straightening rollers corresponding to each straightening roller on the frame.

作为本实用新型的一种优选方案,所述主传动装置包括电机、减速机及齿轮分配箱,所述电机与控制器电性连接,且电机的输出端与减速机的输入端传动连接,所述减速机的输出端与齿轮分配箱的输入端传动连接。As a preferred solution of the present utility model, the main transmission device includes a motor, a speed reducer and a gear distribution box, the motor is electrically connected to the controller, and the output end of the motor is connected to the input end of the speed reducer. The output end of the above-mentioned reducer is connected with the input end of the gear distribution box through transmission.

作为本实用新型的一种优选方案,所述高度调节装置包括第一减速电机、第一丝杆及螺纹连接在第一丝杆上的第一丝杆螺母,所述第一减速电机安装于机架上,其与控制器电性连接,且第一减速电机的输出端与第一丝杆传动连接,所述第一丝杆螺母与用于安装矫直辊的转盘固定连接。As a preferred solution of the present utility model, the height adjustment device includes a first reduction motor, a first screw rod and a first screw nut threaded on the first screw rod, and the first reduction motor is installed on the machine The frame is electrically connected to the controller, and the output end of the first reduction motor is connected to the first screw drive, and the first screw nut is fixedly connected to the turntable for installing the straightening roller.

作为本实用新型的一种优选方案,所述机架上位于高度调节装置的两侧安装有锁紧油缸,所述锁紧油缸的输出端安装有用于锁紧转盘的锁紧块。As a preferred solution of the present invention, locking oil cylinders are installed on both sides of the height adjusting device on the frame, and locking blocks for locking the turntable are installed at the output end of the locking oil cylinders.

作为本实用新型的一种优选方案,所述角度调节装置包括第二减速电机,所述第二减速电机与控制器电性连接,且第二减速电机通过蜗轮与倾斜布置的蜗杆传动连接,所述蜗杆上安装有传动块,所述传动块的前端与传动座转动连接,所述传动座固定于用于安装矫直辊的转盘上。As a preferred solution of the present utility model, the angle adjustment device includes a second geared motor, the second geared motor is electrically connected to the controller, and the second geared motor is connected to the obliquely arranged worm through a worm gear. A transmission block is installed on the worm, and the front end of the transmission block is rotatably connected with the transmission seat, and the transmission seat is fixed on the turntable for installing the straightening roller.

作为本实用新型的一种优选方案,所述机架上安装有6组矫直辊组。As a preferred solution of the utility model, 6 sets of straightening rollers are installed on the frame.

本实用新型的有益效果为,所述一种矫直机的每个矫直辊均对应设置有高度调节装置及角度调节装置,从而可方便、快捷的调节矫直辊的辊距和角度,保证矫直辊的辊面和钢管无缝接触,从而保证了矫直效果,结构简单、易于实现。The beneficial effect of the utility model is that each straightening roller of the straightening machine is equipped with a height adjustment device and an angle adjustment device correspondingly, so that the roll pitch and angle of the straightening rollers can be adjusted conveniently and quickly, ensuring The roller surface of the straightening roller is in seamless contact with the steel pipe, thereby ensuring the straightening effect, and the structure is simple and easy to realize.

附图说明Description of drawings

图1为本实用新型一种矫直机的主视图;Fig. 1 is the front view of a kind of straightener of the utility model;

图2为本实用新型一种矫直机的俯视图;Fig. 2 is the top view of a kind of straightening machine of the present utility model;

图3为本实用新型主传动装置的结构示意图;Fig. 3 is the structural representation of main transmission device of the present utility model;

图4为本实用新型高度调节装置的结构示意图;Fig. 4 is the structural representation of the utility model height adjusting device;

图5为本实用新型角度调节装置的结构示意图。Fig. 5 is a structural schematic diagram of the angle adjusting device of the present invention.

图中:In the picture:

1、机架;2、下主传动装置;3、高度调节装置;4、角度调节装置;5、电机;6、减速机;7、齿轮分配箱;8、第一减速电机;9、第一丝杆;10、第一丝杆螺母;11、转盘;12、锁紧油缸;13、锁紧块;14、第二减速电机;15、传动块;16、传动座;17、上主传动装置;18、换辊装置。1. Rack; 2. Lower main transmission device; 3. Height adjustment device; 4. Angle adjustment device; 5. Motor; 6. Reducer; 7. Gear distribution box; 8. The first reduction motor; 9. The first Screw rod; 10, first screw nut; 11, turntable; 12, locking oil cylinder; 13, locking block; 14, second reduction motor; 15, transmission block; 16, transmission seat; 17, upper main transmission device ; 18. Roll changing device.

具体实施方式detailed description

下面结合附图并通过具体实施方式来进一步说明本实用新型的技术方案。可以理解的是,此处所描述的实施例仅仅用于解释本实用新型,而非对本实用新型的限定。The technical scheme of the utility model will be further described below in conjunction with the accompanying drawings and through specific embodiments. It can be understood that the embodiments described here are only used to explain the utility model, rather than limit the utility model.

请参照图1至图5所示,于本实施例中,一种矫直机,包括机架1、安装于机架1上的换辊装置18及控制器,所述机架1上安装有6组矫直辊组,每组矫直辊组由相配合的上矫直辊、下矫直辊构成,6个上矫直辊由上主传动装置17驱动,6个下矫直辊由下主传动装置2驱动,所述主传动装置2、17包括电机5、减速机6及齿轮分配箱7,所述电机5与控制器电性连接,且电机5的输出端与减速机6的输入端传动连接,所述减速机6的输出端与齿轮分配箱7的输入端传动连接,所述机架1上对应于每个矫直辊均设置有用于调节矫直辊高度的高度调节装置3,所述高度调节装置3包括第一减速电机8、第一丝杆9及螺纹连接在第一丝杆8上的第一丝杆螺母10,所述第一减速电机8安装于机架1上,其与控制器电性连接,且第一减速电机8的输出端与第一丝杆9传动连接,所述第一丝杆螺母10与用于安装矫直辊的转盘11固定连接,所述机架1上位于每个高度调节装置3的两侧安装有锁紧油缸12,所述锁紧油缸12的输出端安装有用于锁紧转盘的锁紧块13,机架1上对应于每个矫直辊均设置有用于调节矫直辊角度的角度调节装置4,所述角度调节装置4包括第二减速电机14,所述第二减速电机14与控制器电性连接,且第二减速电机14通过蜗轮与倾斜布置的蜗杆传动连接,所述蜗杆上安装有传动块15,所述传动块15的前端与传动座16转动连接,所述传动座16固定于用于安装矫直辊的转盘11上。Please refer to Fig. 1 to shown in Fig. 5, in the present embodiment, a kind of straightening machine comprises frame 1, the roll changing device 18 that is installed on frame 1 and controller, is installed on described frame 1 6 sets of straightening rollers, each set of straightening rollers is composed of matching upper straightening rollers and lower straightening rollers, 6 upper straightening rollers are driven by the upper main transmission device 17, and 6 lower straightening rollers are driven by the lower straightening roller Driven by the main transmission 2, the main transmission 2, 17 includes a motor 5, a reducer 6 and a gear distribution box 7, the motor 5 is electrically connected to the controller, and the output of the motor 5 is connected to the input of the reducer 6 end transmission connection, the output end of the reducer 6 is in transmission connection with the input end of the gear distribution box 7, and a height adjustment device 3 for adjusting the height of the straightening rollers is provided on the frame 1 corresponding to each straightening roller , the height adjustment device 3 includes a first geared motor 8, a first screw mandrel 9 and a first screw nut 10 threaded on the first screw mandrel 8, and the first geared motor 8 is installed on the frame 1 , which is electrically connected to the controller, and the output end of the first reduction motor 8 is in transmission connection with the first screw 9, and the first screw nut 10 is fixedly connected with the turntable 11 for installing the straightening roller. Locking oil cylinders 12 are installed on both sides of each height adjustment device 3 on the frame 1, and locking blocks 13 for locking the turntable are installed on the output ends of the locking oil cylinders 12, corresponding to each The straightening rollers are all provided with an angle adjustment device 4 for adjusting the angle of the straightening rollers, and the angle adjustment device 4 includes a second reduction motor 14, and the second reduction motor 14 is electrically connected with the controller, and the second reduction motor 14 is connected to the inclined worm through the worm gear, on which a transmission block 15 is installed, and the front end of the transmission block 15 is connected to the transmission seat 16 in rotation, and the transmission seat 16 is fixed on the turntable for installing the straightening roller 11 on.

当需要调节矫直辊的辊距时,通过第一减速电机8带动第一丝杆9转动,第一丝杆9的转动带动第一丝杆螺母10上下移动,进而带动转盘11上下移动,从而带动矫直辊上下移动,辊距调节完成后,通过锁紧油缸12带动锁紧块13将转盘11锁紧,从而锁紧矫直辊,操作方便、简单;当需要调节矫直辊的角度时,通过第二减速电机14带动蜗轮转动,蜗轮的转动带动蜗杆伸缩,进而带动转盘11转动,从而带动矫直辊转动,实现矫直辊角度的调节,操作方便、简单。When the roll distance of the straightening roller needs to be adjusted, the first screw mandrel 9 is driven to rotate by the first reduction motor 8, and the rotation of the first screw mandrel 9 drives the first screw mandrel nut 10 to move up and down, and then drives the turntable 11 to move up and down, thereby Drive the straightening rollers to move up and down. After the adjustment of the roller distance is completed, the locking cylinder 12 drives the locking block 13 to lock the turntable 11, thereby locking the straightening rollers. The operation is convenient and simple; when the angle of the straightening rollers needs to be adjusted , the worm gear is driven to rotate by the second reduction motor 14, and the rotation of the worm gear drives the worm to expand and contract, and then drives the turntable 11 to rotate, thereby driving the straightening rollers to rotate, realizing the adjustment of the straightening roller angle, and the operation is convenient and simple.

以上实施例只是阐述了本实用新型的基本原理和特性,本实用新型不受上述实施例限制,在不脱离本实用新型精神和范围的前提下,本实用新型还有各种变化和改变,这些变化和改变都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above embodiments only set forth the basic principles and characteristics of the present utility model, and the present utility model is not limited by the above-mentioned embodiments. Under the premise of not departing from the spirit and scope of the present utility model, the present utility model also has various changes and changes. These Variations and changes are within the scope of the claimed invention. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (6)

1.一种矫直机,包括机架、安装于机架上的换辊装置及控制器,其特征在于:所述机架上安装有多组矫直辊组,每组矫直辊组由相配合的上矫直辊、下矫直辊构成,所述的多个上矫直辊由上主传动装置驱动,所述的多个下矫直辊由下主传动装置驱动,所述机架上对应于每个矫直辊均设置有用于调节矫直辊高度的高度调节装置,且机架上对应于每个矫直辊均设置有用于调节矫直辊角度的角度调节装置。1. a straightening machine, comprising a frame, a roll changing device and a controller installed on the frame, characterized in that: multiple groups of straightening rollers are installed on the frame, and each group of straightening rollers consists of Matching upper straightening rollers and lower straightening rollers are formed, the plurality of upper straightening rollers are driven by the upper main transmission device, the plurality of lower straightening rollers are driven by the lower main transmission device, and the frame Corresponding to each straightening roller, a height adjustment device for adjusting the height of the straightening roller is provided on the upper frame, and an angle adjustment device for adjusting the angle of the straightening roller is provided on the frame corresponding to each straightening roller. 2.根据权利要求1所述的一种矫直机,其特征在于:所述主传动装置包括电机、减速机及齿轮分配箱,所述电机与控制器电性连接,且电机的输出端与减速机的输入端传动连接,所述减速机的输出端与齿轮分配箱的输入端传动连接。2. A kind of straightening machine according to claim 1, characterized in that: the main transmission device comprises a motor, a speed reducer and a gear distribution box, the motor is electrically connected to the controller, and the output end of the motor is connected to the The input end of the reducer is connected in transmission, and the output end of the reducer is connected in transmission with the input end of the gear distribution box. 3.根据权利要求1所述的一种矫直机,其特征在于:所述高度调节装置包括第一减速电机、第一丝杆及螺纹连接在第一丝杆上的第一丝杆螺母,所述第一减速电机安装于机架上,其与控制器电性连接,且第一减速电机的输出端与第一丝杆传动连接,所述第一丝杆螺母与用于安装矫直辊的转盘固定连接。3. A kind of straightening machine according to claim 1, characterized in that: said height adjusting device comprises a first reduction motor, a first screw mandrel and a first screw nut threaded on the first screw mandrel, The first deceleration motor is installed on the frame, which is electrically connected to the controller, and the output end of the first deceleration motor is connected to the first screw drive, and the first screw nut is used to install the straightening roller The turntable is fixedly connected. 4.根据权利要求3所述的一种矫直机,其特征在于:所述机架上位于高度调节装置的两侧安装有锁紧油缸,所述锁紧油缸的输出端安装有用于锁紧转盘的锁紧块。4. A straightening machine according to claim 3, characterized in that: locking cylinders are installed on both sides of the height adjustment device on the frame, and the output end of the locking cylinder is equipped with The locking block of the turntable. 5.根据权利要求1所述的一种矫直机,其特征在于:所述角度调节装置包括第二减速电机,所述第二减速电机与控制器电性连接,且第二减速电机通过蜗轮与倾斜布置的蜗杆传动连接,所述蜗杆上安装有传动块,所述传动块的前端与传动座转动连接,所述传动座固定于用于安装矫直辊的转盘上。5. A straightening machine according to claim 1, characterized in that: said angle adjustment device comprises a second geared motor, said second geared motor is electrically connected to the controller, and the second geared motor is connected through a worm gear It is connected with a worm gear arranged obliquely, and a transmission block is installed on the worm screw, and the front end of the transmission block is rotatably connected with a transmission seat, and the transmission seat is fixed on the turntable for installing the straightening roller. 6.根据权利要求1所述的一种矫直机,其特征在于:所述机架上安装有6组矫直辊组。6. A straightening machine according to claim 1, characterized in that 6 sets of straightening rollers are installed on the frame.
CN201520782671.8U 2015-10-10 2015-10-10 Straightening machine Expired - Lifetime CN205128663U (en)

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* Cited by examiner, † Cited by third party
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CN107497862A (en) * 2017-08-18 2017-12-22 北京京诚瑞信长材工程技术有限公司 Rotary disc pressing adjusting device
CN108971273A (en) * 2018-08-31 2018-12-11 江苏宏宝优特管业制造有限公司 A kind of stable tube straightening device
CN111804763A (en) * 2020-07-29 2020-10-23 太原科技大学 A precision straightening unit for thin-walled metal pipes
CN113941568A (en) * 2021-08-18 2022-01-18 王克军 Seamless steel pipe blank oxide skin removing device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107497862A (en) * 2017-08-18 2017-12-22 北京京诚瑞信长材工程技术有限公司 Rotary disc pressing adjusting device
CN107497862B (en) * 2017-08-18 2023-07-14 北京京诚瑞信长材工程技术有限公司 Turntable pressing adjustment device
CN108971273A (en) * 2018-08-31 2018-12-11 江苏宏宝优特管业制造有限公司 A kind of stable tube straightening device
CN108971273B (en) * 2018-08-31 2024-05-17 江苏宏宝优特管业制造有限公司 A stable steel pipe straightening device
CN111804763A (en) * 2020-07-29 2020-10-23 太原科技大学 A precision straightening unit for thin-walled metal pipes
CN113941568A (en) * 2021-08-18 2022-01-18 王克军 Seamless steel pipe blank oxide skin removing device

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