CN108971273B - A stable steel pipe straightening device - Google Patents
A stable steel pipe straightening device Download PDFInfo
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- CN108971273B CN108971273B CN201811012255.4A CN201811012255A CN108971273B CN 108971273 B CN108971273 B CN 108971273B CN 201811012255 A CN201811012255 A CN 201811012255A CN 108971273 B CN108971273 B CN 108971273B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/02—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
- B21D3/04—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers arranged on axes skew to the path of the work
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Abstract
本申请公开了一种稳定钢管矫直装置,涉及钢管加工制造领域,包括:一第一机箱,所述第一机箱内设置有压板,所述压板上设置有至少两个第一矫直辊,所述第一矫直辊呈直线排布;一第二机箱,所述第二机箱设置于所述第一机箱下方,所述第二机箱上设置有第二矫直辊,所述第二矫直辊与所述第一矫直辊对应设置成相同数量;方向调节装置,所述方向调节装置设置在所述压板底部,所述方向调节装置分别对应所述第一矫直辊和第二矫直辊设置;每个所述方向调节装置对应连接每个所述第一矫直辊或每个所述第二矫直辊;一进料口;立轨,所述立轨在所述压板前后对称设置,可实现对不同直径大小钢管的矫直。
The present application discloses a stable steel pipe straightening device, which relates to the field of steel pipe processing and manufacturing, and comprises: a first chassis, in which a pressure plate is arranged, on which at least two first straightening rollers are arranged, and the first straightening rollers are arranged in a straight line; a second chassis, which is arranged below the first chassis, on which second straightening rollers are arranged, and the second straightening rollers are arranged in the same number as the first straightening rollers; a direction adjustment device, which is arranged at the bottom of the pressure plate, and the direction adjustment device is arranged respectively corresponding to the first straightening rollers and the second straightening rollers; each of the direction adjustment devices is connected to each of the first straightening rollers or each of the second straightening rollers; a feed port; a vertical rail, which is symmetrically arranged before and after the pressure plate to achieve straightening of steel pipes of different diameters.
Description
技术领域Technical Field
本申请涉及钢管加工制造领域,特别涉及到一种稳定钢管矫直装置。The present application relates to the field of steel pipe processing and manufacturing, and in particular to a stable steel pipe straightening device.
背景技术Background technique
在钢管的加工制造过程中,需要对钢管进行矫直,钢管在确定直径后进行矫直,需要一种能适应不同直径大小的钢管矫直装置;而在调节钢管矫直装置适应钢管直径过程中,由于是通过钢管矫直辊的上下移动实现的,而在实现对钢管矫直辊的上下移动过程中容易出现的左右偏移又成为影响对钢管弯曲度的一大因素,因此需要一种钢管矫直装置可以解决钢管矫直辊的上下移动过程中的左右偏移的问题。In the process of processing and manufacturing steel pipes, it is necessary to straighten the steel pipes. After the diameter of the steel pipes is determined, they are straightened. Therefore, a steel pipe straightening device that can adapt to different diameters is needed. In the process of adjusting the steel pipe straightening device to adapt to the diameter of the steel pipe, it is achieved by the up and down movement of the steel pipe straightening roller. The left and right deviation that easily occurs in the process of moving the steel pipe straightening roller up and down becomes a major factor affecting the bending degree of the steel pipe. Therefore, a steel pipe straightening device is needed to solve the problem of left and right deviation in the process of moving the steel pipe straightening roller up and down.
如公开号为CN106077164A的中国发明专利,公开了一种钢管矫直机,包括机架,其中所述机架上设置有首尾相接的横向矫直区和纵向矫直区以及用于驱动的驱动装置和用于控制的控制箱;横向矫直区包括,水平安置的若干横向固定轮、若干通过滑动调节与横向固定轮间距的横向滑动轮和若干用以横向滑动轮滑动的横向滑道;纵向矫直区包括,竖直安置的若干纵向固定轮、若干通过滑动调节与纵向固定轮间距的纵向滑动轮和若干用以纵向滑动轮滑动的纵向滑道,上述钢管矫直机不能较好适应不同大小直径钢管的矫直,更不能解决钢管矫直辊的上下移动过程中的左右偏移的问题。For example, a Chinese invention patent with publication number CN106077164A discloses a steel pipe straightening machine, including a frame, wherein the frame is provided with a transverse straightening zone and a longitudinal straightening zone connected end to end, a driving device for driving and a control box for controlling; the transverse straightening zone includes a plurality of horizontally arranged transverse fixed wheels, a plurality of transverse sliding wheels whose spacing with the transverse fixed wheels is adjusted by sliding, and a plurality of transverse slideways for sliding the transverse sliding wheels; the longitudinal straightening zone includes a plurality of vertically arranged longitudinal fixed wheels, a plurality of longitudinal sliding wheels whose spacing with the longitudinal fixed wheels is adjusted by sliding, and a plurality of longitudinal slideways for sliding the longitudinal sliding wheels. The above-mentioned steel pipe straightening machine cannot adapt well to the straightening of steel pipes of different diameters, and cannot solve the problem of left and right deviation of the steel pipe straightening roller during the up and down movement.
发明内容Summary of the invention
本申请目的之一是提供一种稳定钢管矫直装置,解决现有技术中对钢管矫直弯曲度不高的问题。One of the purposes of the present application is to provide a stable steel pipe straightening device to solve the problem of low bending degree of steel pipe straightening in the prior art.
为实现上述目的之一,本申请实施例采用以下技术方案:一种稳定钢管矫直装置,包括:一第一机箱,所述第一机箱内设置有压板,所述压板上设置有至少两个第一矫直辊,所述第一矫直辊呈直线排布;一第二机箱,所述第二机箱设置于所述第一机箱下方,所述第二机箱上设置有第二矫直辊,所述第二矫直辊与所述第一矫直辊对应设置成相同数量;方向调节装置,所述方向调节装置设置在所述压板底部,所述方向调节装置分别对应所述第一矫直辊和第二矫直辊设置;每个所述方向调节装置对应连接每个所述第一矫直辊或每个所述第二矫直辊;一进料口;立轨,所述立轨在所述压板前后对称设置。To achieve one of the above-mentioned purposes, the embodiment of the present application adopts the following technical scheme: a stable steel pipe straightening device, comprising: a first chassis, a pressure plate is arranged in the first chassis, at least two first straightening rollers are arranged on the pressure plate, and the first straightening rollers are arranged in a straight line; a second chassis, the second chassis is arranged below the first chassis, and second straightening rollers are arranged on the second chassis, and the second straightening rollers are arranged in the same number as the first straightening rollers; a direction adjustment device, the direction adjustment device is arranged at the bottom of the pressure plate, and the direction adjustment device is respectively arranged corresponding to the first straightening roller and the second straightening roller; each of the direction adjustment devices is correspondingly connected to each of the first straightening rollers or each of the second straightening rollers; a feed port; a vertical rail, and the vertical rail is symmetrically arranged before and after the pressure plate.
上述技术方案中,本申请实施例通过设置进料口进料钢管,第一矫直辊与第二矫直辊对钢管进行矫直,通过方向调节装置同步调节第一矫直辊及第二矫直辊的相对方向,实现第一矫直辊和第二矫直辊对矫直钢管弯曲度的调节,第一机箱内设置有压板,压板底部设置方向调节装置,压板固定方向调节装置,使方向调节装置能稳定调节第一矫直辊及第二矫直辊,通过设置压板、立轨,压板上的第一矫直辊可沿立轨滑动,实现对不同直径大小钢管的矫直。In the above technical scheme, the embodiment of the present application sets a feed inlet to feed the steel pipe, and the first straightening roller and the second straightening roller straighten the steel pipe, and the relative directions of the first straightening roller and the second straightening roller are synchronously adjusted by the direction adjustment device, so as to realize the first straightening roller and the second straightening roller to adjust the curvature of the straightened steel pipe, and a pressure plate is arranged in the first chassis, and a direction adjustment device is arranged at the bottom of the pressure plate, and the pressure plate fixes the direction adjustment device so that the direction adjustment device can stably adjust the first straightening roller and the second straightening roller, and by setting the pressure plate and the vertical rail, the first straightening roller on the pressure plate can slide along the vertical rail to realize the straightening of steel pipes of different diameters.
进一步地,根据本申请实施例,方向调节装置包括转动头,转动头底部设置有连接头,连接头与第一矫直辊或第二矫直辊相连接,转动头顶部与外圈内部的下方相贴合固定,外圈内部的上方还设置有内圈,内圈也与转动头相贴合固定,转动头连接有电机,电机固定在支撑板与固定板内,通过支撑板及固定板固定电机,通过电机调节转动头随外圈及内圈转动,使连接头调节其所连接的第一矫直辊和第二矫直辊的相对方向,从而调节所需钢管的弯曲度。Further, according to an embodiment of the present application, the direction adjustment device includes a rotating head, a connecting head is arranged at the bottom of the rotating head, the connecting head is connected to the first straightening roller or the second straightening roller, the top of the rotating head is fit and fixed with the lower part of the inner part of the outer ring, an inner ring is also arranged above the inner part of the outer ring, the inner ring is also fit and fixed with the rotating head, the rotating head is connected to a motor, the motor is fixed in a support plate and a fixed plate, the motor is fixed by the support plate and the fixed plate, the rotating head is adjusted by the motor to rotate with the outer ring and the inner ring, so that the connecting head adjusts the relative direction of the first straightening roller and the second straightening roller connected to it, thereby adjusting the required curvature of the steel pipe.
更进一步地,根据本申请实施例,转动头设置有齿盘,齿盘呈向内凹的齿状形,设置有多个齿槽,外圈内部的下方呈向外凸的齿状形,对应齿槽设置有多个齿,内圈内部的下方呈向外凸的齿状形,转动头顶部通过齿盘与外圈、内圈卡和连接,通过转动头在旋转时,根据齿盘与外圈配合,实现连接头调节其所连接的第一矫直辊和第二矫直辊的相对方向,从而调节所需钢管的弯曲度。Furthermore, according to an embodiment of the present application, the rotating head is provided with a toothed disk, which is inwardly concave and toothed, and is provided with a plurality of tooth grooves. The lower part of the inner part of the outer ring is in an outwardly convex toothed shape, and the corresponding tooth grooves are provided with a plurality of teeth. The lower part of the inner ring is in an outwardly convex toothed shape, and the top of the rotating head is connected to the outer ring and the inner ring through the toothed disk. When the rotating head rotates, the connecting head adjusts the relative directions of the first straightening roller and the second straightening roller connected to it according to the cooperation between the toothed disk and the outer ring, thereby adjusting the required curvature of the steel pipe.
进一步地,根据本申请实施例,第一机箱上设置有伸缩气缸,伸缩气缸连接压板,伸缩气缸对应设置在立轨上方,伸缩气缸推动压板在立轨上移动。Further, according to an embodiment of the present application, a telescopic cylinder is provided on the first chassis, the telescopic cylinder is connected to the pressure plate, the telescopic cylinder is correspondingly arranged above the vertical rail, and the telescopic cylinder pushes the pressure plate to move on the vertical rail.
进一步地,根据本申请实施例,立轨上设置有滑块,滑块两侧及立轨两侧设置有扣板,扣板一侧与立轨可动扣合,扣板另一侧插入有长轴,长轴贯穿滑块使扣板与滑块连接,滑块与立轨间设置有连接件,连接件通过第二螺钉固定在滑块上,扣板通过第三螺钉与滑块相连接,设置滑块易于在立轨上滑动,扣板扣合滑块与立轨,使其滑块稳定滑动,通过长轴固定扣板与滑块能一致滑动。Further, according to the embodiment of the present application, a slider is provided on the vertical rail, and gussets are provided on both sides of the slider and the vertical rail. One side of the gusset plate is movably buckled with the vertical rail, and a long shaft is inserted into the other side of the gusset plate. The long shaft passes through the slider to connect the gusset plate with the slider. A connecting piece is provided between the slider and the vertical rail, and the connecting piece is fixed to the slider by a second screw. The gusset plate is connected to the slider by a third screw. The slider is arranged to be easy to slide on the vertical rail, and the gusset plate buckles the slider and the vertical rail so that the slider can slide stably. The gusset plate and the slider are fixed by the long axis so that they can slide in unison.
更进一步地,根据本申请实施例,立轨对应滑块的一侧设置有“凸”形槽口,另一侧两端设置有矩形槽口,扣板内侧呈梯形扣,通过该梯形扣卡合立轨两侧的矩形槽口,使扣板更稳定扣合滑块,不易发生偏移。Furthermore, according to an embodiment of the present application, a "convex" shaped slot is provided on one side of the vertical rail corresponding to the slider, and rectangular slots are provided at both ends of the other side. The inner side of the buckle plate is a trapezoidal buckle, which engages with the rectangular slots on both sides of the vertical rail through the trapezoidal buckle, so that the buckle plate can more stably engage with the slider and is not prone to displacement.
更进一步地,根据本申请实施例,连接件呈“凸”形,连接件卡合立轨“凸”形槽口,连接件使滑块在立轨上只能上下滑动,避免滑块在滑动过程的左右偏移。Furthermore, according to the embodiment of the present application, the connecting piece is in a "convex" shape, and the connecting piece engages with the "convex" groove of the vertical rail. The connecting piece allows the slider to slide up and down on the vertical rail only, thereby preventing the slider from deviating left and right during the sliding process.
更进一步地,根据本申请实施例,压板与滑块、扣板相贴合焊接,压板可随滑块移动,使压板稳定地随滑块在扣板的作用下沿立轨滑动。Furthermore, according to the embodiment of the present application, the pressure plate is welded to the slider and the buckle plate, and the pressure plate can move with the slider, so that the pressure plate can stably slide along the vertical rail with the slider under the action of the buckle plate.
进一步地,根据本申请实施例,稳定钢管矫直装置还包括一控制箱,适于控制该稳定钢管矫直装置的工作。Furthermore, according to an embodiment of the present application, the stable steel pipe straightening device also includes a control box suitable for controlling the operation of the stable steel pipe straightening device.
本申请的目的之二是提供一种稳定钢管矫直装置,解决现有技术中钢管矫直辊的上下移动过程中的左右偏移的问题。The second purpose of the present application is to provide a stable steel pipe straightening device to solve the problem of left and right deviation of the steel pipe straightening roller during the up and down movement in the prior art.
为实现上述目的之二,本申请实施例采用以下技术方案:一种稳定钢管矫直装置,包括:一第一机箱,第一机箱内设置有压板,压板上设置有至少两个第一矫直辊,第一矫直辊呈直线排布;一第二机箱,第二机箱设置于第一机箱下方,第二机箱上设置有第二矫直辊,第二矫直辊与第一矫直辊对应设置成相同数量;方向调节装置,方向调节装置分别对应第一矫直辊和第二矫直辊设置;每个方向调节装置对应连接每个第一矫直辊或每个第二矫直辊;一进料口;立轨,立轨在压板前后对称设置;一弹性装置,弹性装置设置于压板两侧。To achieve the second of the above-mentioned purposes, the embodiment of the present application adopts the following technical scheme: a stable steel pipe straightening device, comprising: a first chassis, a pressure plate is arranged in the first chassis, at least two first straightening rollers are arranged on the pressure plate, and the first straightening rollers are arranged in a straight line; a second chassis, the second chassis is arranged below the first chassis, and second straightening rollers are arranged on the second chassis, and the second straightening rollers and the first straightening rollers are arranged to be the same number; a direction adjustment device, the direction adjustment device is respectively arranged corresponding to the first straightening roller and the second straightening roller; each direction adjustment device is correspondingly connected to each first straightening roller or each second straightening roller; a feed port; a vertical rail, the vertical rail is symmetrically arranged before and after the pressure plate; an elastic device, the elastic device is arranged on both sides of the pressure plate.
上述技术方案中,本申请实施例通过设置进料口进料钢管,第一矫直辊与第二矫直辊对钢管进行矫直,通过方向调节装置同步调节第一矫直辊及第二矫直辊的相对方向,实现第一矫直辊和第二矫直辊对矫直钢管弯曲度的调节,通过设置压板、立轨,压板上的第一矫直辊可沿立轨滑动,实现对不同直径大小钢管的矫直,通过弹性装置防止第一矫直辊下降过快直接与钢管相压导致钢管变形,同时设置弹性装置防止压板上下移动过程中的左右偏移。In the above technical scheme, the embodiment of the present application sets a feed inlet to feed the steel pipe, and the first straightening roller and the second straightening roller straighten the steel pipe. The relative directions of the first straightening roller and the second straightening roller are synchronously adjusted by the direction adjustment device to achieve the first straightening roller and the second straightening roller to adjust the curvature of the straightened steel pipe. By setting a pressure plate and a vertical rail, the first straightening roller on the pressure plate can slide along the vertical rail to achieve straightening of steel pipes of different diameters. The elastic device is used to prevent the first straightening roller from descending too fast and directly pressing the steel pipe to cause deformation of the steel pipe. At the same time, an elastic device is set to prevent the pressure plate from shifting left and right during the up and down movement.
进一步地,根据本申请实施例,弹性装置包括长板,长板水平固定在第一机箱内侧面,长板上侧设置有下壳,压板下侧设置有上壳,上壳与下壳之间设置有弹簧,弹簧防止第一矫直辊下降过快直接与钢管相压导致钢管变形,上壳与下壳用于保护弹簧伸缩过程的同时,限制弹簧的左右偏移。Further, according to an embodiment of the present application, the elastic device includes a long plate, which is horizontally fixed on the inner side of the first chassis, a lower shell is provided on the upper side of the long plate, an upper shell is provided on the lower side of the pressure plate, and a spring is provided between the upper shell and the lower shell. The spring prevents the first straightening roller from descending too quickly and directly pressing against the steel pipe, causing deformation of the steel pipe. The upper shell and the lower shell are used to protect the spring's expansion and contraction process while limiting the left and right deviation of the spring.
更进一步地,根据本申请实施例,弹性装置还包括通管,通管固定在长板上,通管内具有一通孔,该通孔竖直向上,通孔内设置有垂直向上的直杆,直杆穿过压板并伸出,并固定在压板上,通过直杆固定在通管的竖直向上的通孔中,且直杆固定压板,使压板在上下移动过程中受直杆限制,不会发生左右偏移。Furthermore, according to an embodiment of the present application, the elastic device also includes a through tube, which is fixed on the long plate. A through hole is provided in the through tube, which is vertically upward. A vertically upward straight rod is arranged in the through hole. The straight rod passes through the pressure plate and extends out, and is fixed on the pressure plate. The straight rod is fixed in the vertically upward through hole of the through tube, and the straight rod fixes the pressure plate, so that the pressure plate is restricted by the straight rod during the up and down movement, and will not deviate left or right.
更进一步地,根据本申请实施例,直杆顶部伸出压板的部分设有螺纹,通过螺纹固定有螺母,螺母与直杆间还固定有垫片,使直杆稳定地固定压板。Furthermore, according to an embodiment of the present application, the portion of the top of the straight rod extending out of the pressure plate is provided with threads, a nut is fixed by the threads, and a gasket is also fixed between the nut and the straight rod, so that the straight rod can stably fix the pressure plate.
进一步地,根据本申请实施例,直杆顶端还设有端盖,端盖通过第四螺钉固定在压板上,直杆位于压板下的部分外设置有套壳,套壳保护直杆的移动。Furthermore, according to an embodiment of the present application, an end cover is also provided at the top end of the straight rod, and the end cover is fixed to the pressure plate by a fourth screw. A sleeve is provided outside the portion of the straight rod located under the pressure plate, and the sleeve protects the movement of the straight rod.
本申请的目的之三是提供一种与上述目的之一、目的之二相对应的一种稳定钢管矫直装置的使用方法,包括以下步骤:The third object of the present application is to provide a method for using a stable steel pipe straightening device corresponding to the first and second objects above, comprising the following steps:
a)通过控制箱启动该稳定钢管矫直装置;a) starting the stable steel pipe straightening device through the control box;
b)钢管通过进料口进料;b) The steel pipe is fed through the feed port;
c)伸缩气缸推动压板沿立轨下滑,从而推动第一矫直辊向下移动至接触钢管;c) The telescopic cylinder pushes the pressing plate down along the vertical rail, thereby pushing the first straightening roller downward to contact the steel pipe;
d)方向调节装置旋转调节第一矫直辊和第二矫直辊的相对方向;d) a direction adjustment device for rotating and adjusting the relative directions of the first straightening roller and the second straightening roller;
f)钢管通过第一矫直辊和第二矫直辊滚动矫直。f) The steel pipe is rolled and straightened by the first straightening roller and the second straightening roller.
进一步的,根据本申请实施例,执行步骤c)时,压板向下滑动时,同时弹簧下压,直杆在通管的竖直通孔中竖直向下移动。Further, according to an embodiment of the present application, when executing step c), when the pressure plate slides downward, the spring is pressed downward at the same time, and the straight rod moves vertically downward in the vertical through hole of the through pipe.
进一步的,根据本申请实施例,执行步骤d)时,方向调节装置通过控制箱控制电机转动,从而驱动转动头调节第一矫直辊和第二矫直辊的相对方向。Further, according to an embodiment of the present application, when executing step d), the direction adjustment device controls the rotation of the motor through the control box, thereby driving the rotating head to adjust the relative direction of the first straightening roller and the second straightening roller.
在上述技术方案中,本申请通过所述转动头设置有齿盘,所述齿盘呈向内凹的齿状形,设置有多个齿槽,所述内圈内部的下方呈向外凸的齿状形,所述转动头顶部通过齿盘与所述外圈、所述内圈卡和连接,通过控制箱控制转动头在旋转时,根据齿盘与外圈配合转动,实现连接头调节其所连接的第一矫直辊和第二矫直辊的相对方向,从而调节所需钢管的弯曲度,通过设置立轨,压板带动其上的第一矫直辊可沿立轨滑动,实现对不同直径大小钢管的矫直,所述扣板内侧呈梯形扣,通过该梯形扣卡合所述立轨两侧的矩形槽口,使扣板更稳定扣合滑块,滑块移动时不易发生偏移,所述连接件呈“凸”形,所述连接件卡合所述立轨“凸”形槽口,连接件使滑块在立轨上只能上下滑动,避免滑块在滑动过程的左右偏移,解决了对不同直径大小钢管的稳定矫直问题;通过设置弹性装置,其中弹簧缓冲第一矫直辊的下降过程,设置所述上壳与下壳用于保护弹簧伸缩过程的同时,限制所述弹簧的左右偏移,通过直杆固定在通管的竖直向上的通孔中,且直杆固定压板,使压板在上下移动过程中受直杆限制,不会发生左右偏移,解决了第一矫直辊的上下移动过程中的左右偏移的问题。In the above technical scheme, the present application is provided with a toothed disk through the rotating head, and the toothed disk is in a toothed shape concave inwardly and is provided with a plurality of tooth grooves. The lower part of the inner ring is in a toothed shape convex outwardly. The top of the rotating head is connected with the outer ring and the inner ring through the toothed disk. When the rotating head is rotated by controlling the control box, the toothed disk and the outer ring are rotated in coordination, so that the connecting head adjusts the relative directions of the first straightening roller and the second straightening roller connected thereto, thereby adjusting the required curvature of the steel pipe. By setting a vertical rail, the pressure plate drives the first straightening roller thereon to slide along the vertical rail, so as to realize straightening of steel pipes of different diameters. The inner side of the buckle plate is a trapezoidal buckle, and the trapezoidal buckle is engaged with the rectangular notches on both sides of the vertical rail to make the buckle plate more stable. The slider is buckled, and it is not easy to deviate when the slider moves. The connecting piece is "convex" in shape, and the connecting piece engages with the "convex" groove of the vertical rail. The connecting piece allows the slider to slide up and down on the vertical rail only, avoiding the left and right deviation of the slider during the sliding process, thereby solving the problem of stable straightening of steel pipes of different diameters; an elastic device is provided, in which a spring buffers the descending process of the first straightening roller, and the upper shell and the lower shell are provided to protect the spring during the expansion and contraction process while limiting the left and right deviation of the spring. The straight rod is fixed in the vertical upward through hole of the through pipe, and the straight rod fixes the pressure plate, so that the pressure plate is restricted by the straight rod during the up and down movement, and will not deviate left and right, thereby solving the problem of left and right deviation of the first straightening roller during the up and down movement.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施例对本申请进一步说明。The present application is further described below in conjunction with the accompanying drawings and embodiments.
图1是本申请一种稳定钢管矫直装置的主视图。FIG1 is a front view of a stable steel pipe straightening device of the present application.
图2是图1所示的稳定钢管矫直装置的内部结构示意图。FIG. 2 is a schematic diagram of the internal structure of the stable steel pipe straightening device shown in FIG. 1 .
图3是本申请一种稳定钢管矫直装置的第一机箱的内部结构示意图。FIG3 is a schematic diagram of the internal structure of a first chassis of a stable steel pipe straightening device of the present application.
图4是本申请一种稳定钢管矫直装置的方向调节装置的主视图。FIG. 4 is a front view of a direction adjustment device for a stable steel pipe straightening device of the present application.
图5是图4所示的方向调节装置的剖视图。FIG. 5 is a cross-sectional view of the direction adjustment device shown in FIG. 4 .
图6是图4所示的方向调节装置的拆解后的细节示意图。FIG. 6 is a detailed schematic diagram of the direction adjustment device shown in FIG. 4 after being disassembled.
图7是本申请一种稳定钢管矫直装置的立轨的结构示意图。FIG. 7 is a schematic structural diagram of a vertical rail of a stable steel pipe straightening device of the present application.
图8是图7所示的立轨的拆解后的细节示意图。FIG. 8 is a detailed schematic diagram of the disassembled vertical rail shown in FIG. 7 .
图9是本申请一种稳定钢管矫直装置的滑块的结构示意图。FIG. 9 is a schematic structural diagram of a slider of a stable steel pipe straightening device of the present application.
图10是本申请一种稳定钢管矫直装置的连接件的结构示意图。FIG. 10 is a schematic structural diagram of a connecting member of a stable steel pipe straightening device of the present application.
图11是本申请一种稳定钢管矫直装置的弹性装置的主视图。FIG. 11 is a front view of an elastic device for stabilizing a steel pipe straightening device according to the present application.
图12是图11所示的弹性装置的剖视图。FIG. 12 is a cross-sectional view of the elastic device shown in FIG. 11 .
图13是本申请一种稳定钢管矫直装置的工作状态示意图。FIG. 13 is a schematic diagram of the working state of a stable steel pipe straightening device of the present application.
附图中In the attached figure
100、第一机箱 110、压板 111、立轨100, first chassis 110, pressing plate 111, vertical rail
112、滑块 113、扣板 114、连接件112. Slider 113. Clamp plate 114. Connector
115、长轴 116、第二螺钉 117、第三螺钉115. Long axis 116. Second screw 117. Third screw
120、伸缩气缸 200、第二机箱 300、进料口120, telescopic cylinder 200, second chassis 300, feed port
400、控制箱 500、第一矫直辊 600、第二矫直辊400, control box 500, first straightening roller 600, second straightening roller
700、弹性装置 710、长板 720、下壳700, elastic device 710, long board 720, lower shell
730、弹簧 740、通管 750、直杆730, spring 740, through pipe 750, straight rod
751、螺母 752、垫片 753、第四螺钉751, nut 752, washer 753, fourth screw
760、套壳 770、上壳 780、端盖760, housing 770, upper housing 780, end cap
800、方向调节装置 810、转动头 811、连接头800, direction adjustment device 810, rotating head 811, connecting head
812、齿盘 820、外圈 830、内圈812, toothed disc 820, outer ring 830, inner ring
840、滚珠 850、固定板 860、支撑板840, ball bearing 850, fixing plate 860, support plate
870、第一螺钉 880、电机870, first screw 880, motor
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明实施例进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明实施例,并不用于限定本发明实施例。本申请的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In order to make the purpose, technical solution and advantages of the present invention clearer, the embodiments of the present invention are further described in detail in combination with the embodiments. It should be understood that the specific embodiments described herein are only used to explain the embodiments of the present invention and are not used to limit the embodiments of the present invention. In the description of the present application, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. It should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood in specific circumstances.
实施例一:Embodiment 1:
如图1-3所示,一种稳定钢管矫直装置,包括:一第一机箱100,所述第一机箱100设置有至少两个第一矫直辊500,所述第一矫直辊500呈直线排布,以矫直钢管;一第二机箱200,所述第二机箱200设置于所述第一机箱100下方,所述第二机箱200上设置有第二矫直辊600,所述第二矫直辊600与所述第一矫直辊500对应设置成相同数量;方向调节装置800,所述方向调节装置800分别对应所述第一矫直辊500和第二矫直辊600设置;每个所述方向调节装置800对应连接每个所述第一矫直辊500或每个所述第二矫直辊600,所述第一机箱100内设置有压板110,所述压板110底部设置所述方向调节装置800,压板110固定方向调节装置800,使方向调节装置800能稳定调节第一矫直辊500及第二矫直辊600;一进料口300;所述稳定钢管矫直装置还包括一控制箱400,适于控制该稳定钢管矫直装置的工作;通过设置进料口300对钢管进料,第一矫直辊500与第二矫直辊600对钢管进行矫直,通过方向调节装置800同步调节第一矫直辊500及第二矫直辊600的相对方向,实现第一矫直辊500和第二矫直辊600对钢管矫直弯曲度的调节。As shown in Fig. 1-3, a stable steel pipe straightening device comprises: a first chassis 100, wherein the first chassis 100 is provided with at least two first straightening rollers 500, and the first straightening rollers 500 are arranged in a straight line to straighten the steel pipe; a second chassis 200, wherein the second chassis 200 is provided with second straightening rollers 600, and the second straightening rollers 600 are provided with the same number as the first straightening rollers 500; a direction adjusting device 800, wherein the direction adjusting device 800 is respectively provided corresponding to the first straightening roller 500 and the second straightening roller 600; and each of the direction adjusting devices 800 is connected to each of the first straightening rollers 500 or each of the second straightening rollers 600. 00, a pressing plate 110 is arranged in the first chassis 100, and the direction adjustment device 800 is arranged at the bottom of the pressing plate 110, and the pressing plate 110 fixes the direction adjustment device 800, so that the direction adjustment device 800 can stably adjust the first straightening roller 500 and the second straightening roller 600; a feed port 300; the stable steel pipe straightening device also includes a control box 400, which is suitable for controlling the operation of the stable steel pipe straightening device; by setting the feed port 300 to feed the steel pipe, the first straightening roller 500 and the second straightening roller 600 straighten the steel pipe, and the relative directions of the first straightening roller 500 and the second straightening roller 600 are synchronously adjusted by the direction adjustment device 800, so as to realize the adjustment of the straightening curvature of the steel pipe by the first straightening roller 500 and the second straightening roller 600.
具体的,如图4-6所示,所述方向调节装置800包括转动头810,所述转动头810底部设置有连接头811,所述连接头811与所述第一矫直辊500或第二矫直辊600相连接,所述转动头810顶部与外圈820内部的下方相贴合固定,外圈820内部的上方还设置有内圈830,所述内圈830也与所述转动头810相贴合固定,所述转动头810连接有电机880,所述电机880固定在支撑板860与固定板850内;所述转动头810设置有齿盘812,所述齿盘812呈向内凹的齿状形,设置有多个齿槽,所述外圈820内部的下方呈向外凸的齿状形,对应齿槽设置有多个齿,所述内圈830内部的下方呈向外凸的齿状形,所述转动头810顶部通过齿盘812与所述外圈820、所述内圈830卡和连接,通过转动头810在旋转时,根据齿盘812与外圈820配合,实现连接头811调节其所连接的第一矫直辊500和第二矫直辊600的相对方向,从而调节所需钢管的弯曲度;所述固定板850通过设置第一螺钉870固定在支撑板860底部,所述第一螺钉870至少为两个,使固定板850与支撑板860稳定地固定,能更好地固定电机880;所述固定板850底部四周设有滚珠840,所述滚珠840固定在所述内圈830上,使内圈830能通过转动头810更容易转动,且减少固定板850与内圈830转动时的磨损。Specifically, as shown in Figures 4-6, the direction adjustment device 800 includes a rotating head 810, a connecting head 811 is provided at the bottom of the rotating head 810, and the connecting head 811 is connected to the first straightening roller 500 or the second straightening roller 600, the top of the rotating head 810 is fitted and fixed to the lower part of the inner part of the outer ring 820, and an inner ring 830 is also provided above the inner part of the outer ring 820, and the inner ring 830 is also fitted and fixed to the rotating head 810, and the rotating head 810 is connected to a motor 880, and the motor 880 is fixed in the support plate 860 and the fixed plate 850; the rotating head 810 is provided with a toothed disk 812, and the toothed disk 812 is in an inwardly concave toothed shape and is provided with a plurality of tooth grooves, the lower part of the inner part of the outer ring 820 is in an outwardly convex toothed shape, and a plurality of teeth are provided corresponding to the tooth grooves, and the lower part of the inner ring 830 is outwardly The rotating head 810 has a convex tooth shape, and the top of the rotating head 810 is connected to the outer ring 820 and the inner ring 830 through a toothed disc 812. When the rotating head 810 rotates, the toothed disc 812 cooperates with the outer ring 820 to achieve the connection head 811 to adjust the relative directions of the first straightening roller 500 and the second straightening roller 600 connected thereto, thereby adjusting the required curvature of the steel pipe; the fixed plate 850 is fixed to the bottom of the support plate 860 by setting a first screw 870, and the first screw 870 is at least two, so that the fixed plate 850 and the support plate 860 are stably fixed, and the motor 880 can be better fixed; the bottom of the fixed plate 850 is provided with ball bearings 840 around, and the ball bearings 840 are fixed on the inner ring 830, so that the inner ring 830 can be more easily rotated through the rotating head 810, and the wear of the fixed plate 850 and the inner ring 830 when rotating is reduced.
实施例二:Embodiment 2:
如图2、图7所示,一种稳定钢管矫直装置,在实施例一的基础上还包括:立轨111,所述立轨111在所述压板110前后对称设置;所述第一机箱100上设置有伸缩气缸120,所述伸缩气缸120连接所述压板110,所述伸缩气缸120对应设置在所述立轨111上方,通过设置所述压板110、立轨111,压板110上的第一矫直辊500可沿立轨111滑动,伸缩气缸120推动压板110在立轨111上移动,实现对不同直径大小钢管的矫直;As shown in FIG. 2 and FIG. 7, a stable steel pipe straightening device further includes, on the basis of the first embodiment: a vertical rail 111, the vertical rail 111 is symmetrically arranged in front and behind the pressing plate 110; a telescopic cylinder 120 is arranged on the first chassis 100, the telescopic cylinder 120 is connected to the pressing plate 110, and the telescopic cylinder 120 is correspondingly arranged above the vertical rail 111. By arranging the pressing plate 110 and the vertical rail 111, the first straightening roller 500 on the pressing plate 110 can slide along the vertical rail 111, and the telescopic cylinder 120 pushes the pressing plate 110 to move on the vertical rail 111, so as to realize the straightening of steel pipes of different diameters;
具体的,如图8-10所示,所述立轨111上设置有滑块112,所述滑块112两侧及所述立轨111两侧设置有扣板113,所述扣板113一侧与所述立轨111可动扣合,所述扣板113另一侧插入有长轴115,所述长轴115贯穿所述滑块112使所述扣板113与所述滑块112连接,所述滑块112与所述立轨111间设置有连接件114,所述连接件114通过第二螺钉116固定在所述滑块112上,所述扣板113通过第三螺钉117与所述滑块112相连接;所述立轨111对应所述滑块112的一侧设置有“凸”形槽口,另一侧两端设置有矩形槽口,所述扣板113内侧呈梯形扣,通过该梯形扣卡合所述立轨111两侧的矩形槽口,使扣板113更稳定扣合滑块112,不易发生偏移;所述连接件114呈“凸”形,所述连接件114卡合所述立轨111“凸”形槽口,连接件114通过第二螺钉116固定在所述滑块112上,使滑块112在立轨111上只能上下滑动,避免滑块112在滑动过程的左右偏移;所述压板110与所述滑块112、所述扣板113相贴合焊接,所述压板110可随所述滑块112移动,使压板110稳定地随滑块112在扣板113的作用下沿立轨111滑动。Specifically, as shown in Figures 8-10, a slider 112 is provided on the vertical rail 111, and buckle plates 113 are provided on both sides of the slider 112 and the vertical rail 111. One side of the buckle plate 113 is movably buckled with the vertical rail 111, and a long shaft 115 is inserted into the other side of the buckle plate 113. The long shaft 115 penetrates the slider 112 to connect the buckle plate 113 with the slider 112. A connecting member 114 is provided between the slider 112 and the vertical rail 111, and the connecting member 114 is fixed to the slider 112 by a second screw 116. The buckle plate 113 is connected to the slider 112 by a third screw 117; the vertical rail 111 is provided with a "convex" notch on one side corresponding to the slider 112, and two ends of the other side are provided A rectangular notch is provided, and the inner side of the buckle plate 113 is a trapezoidal buckle, which engages with the rectangular notches on both sides of the vertical rail 111 through the trapezoidal buckle, so that the buckle plate 113 can buckle the slider 112 more stably and is not easy to deviate; the connecting member 114 is "convex" shaped, and the connecting member 114 engages with the "convex" notch of the vertical rail 111. The connecting member 114 is fixed to the slider 112 by a second screw 116, so that the slider 112 can only slide up and down on the vertical rail 111, avoiding the left and right deviation of the slider 112 during the sliding process; the pressing plate 110 is welded to the slider 112 and the buckle plate 113, and the pressing plate 110 can move with the slider 112, so that the pressing plate 110 can stably slide along the vertical rail 111 with the slider 112 under the action of the buckle plate 113.
实施例三:Embodiment three:
如图2、图11所示,一种稳定钢管矫直装置,在实施例二的基础上还包括:一弹性装置700,所述弹性装置700设置于所述压板110两侧,通过弹性装置700缓冲第一矫直辊500下降,防止其过快直接与钢管相压导致钢管变形;As shown in FIG. 2 and FIG. 11 , a stable steel pipe straightening device further includes, on the basis of the second embodiment: an elastic device 700, the elastic device 700 being arranged on both sides of the pressing plate 110, and the first straightening roller 500 is buffered by the elastic device 700 when it descends, so as to prevent it from directly pressing against the steel pipe too quickly and causing deformation of the steel pipe;
具体的,如图12所示,所述弹性装置700包括长板710,所述长板710水平固定在所述第一机箱100内侧面,所述长板710上侧设置有下壳720,所述压板110下侧设置有上壳770,所述上壳770与下壳720之间设置有弹簧730;所述弹性装置700还包括通管740,所述通管740固定在所述长板710上,所述通管740内具有一通孔,所述通孔竖直向上,所述通孔内设置有垂直向上的直杆750,所述直杆750穿过所述压板110并伸出,并固定在所述压板110上,通过直杆750固定在通管740的竖直向上的通孔中,且直杆750固定压板110,使压板110在上下移动过程中受直杆750限制,不会发生左右偏移;所述直杆750顶部伸出所述压板110的部分设有螺纹,通过所述螺纹固定有螺母751,所述螺母751与所述直杆750间还固定有垫片752,使所述直杆750稳定地固定压板110;所述直杆750顶端还设有端盖780,所述端盖780通过第四螺钉753固定在所述压板110上,所述直杆750位于所述压板110下的部分外设置有套壳760,套壳760保护直杆750的移动。Specifically, as shown in FIG. 12 , the elastic device 700 includes a long plate 710, the long plate 710 is horizontally fixed to the inner side of the first chassis 100, a lower shell 720 is arranged on the upper side of the long plate 710, an upper shell 770 is arranged on the lower side of the pressure plate 110, and a spring 730 is arranged between the upper shell 770 and the lower shell 720; the elastic device 700 also includes a through pipe 740, the through pipe 740 is fixed to the long plate 710, a through hole is provided in the through pipe 740, the through hole is vertically upward, a straight rod 750 is arranged vertically upward in the through hole, the straight rod 750 passes through the pressure plate 110 and extends out, and is fixed to the pressure plate 110, and is fixed to the through pipe by the straight rod 750 The straight rod 750 is in the vertical upward through hole 740, and the straight rod 750 fixes the pressure plate 110, so that the pressure plate 110 is restricted by the straight rod 750 during the up and down movement, and will not deviate left and right; the part of the top of the straight rod 750 that extends out of the pressure plate 110 is provided with a thread, and a nut 751 is fixed by the thread, and a gasket 752 is also fixed between the nut 751 and the straight rod 750, so that the straight rod 750 can stably fix the pressure plate 110; the top of the straight rod 750 is also provided with an end cover 780, and the end cover 780 is fixed to the pressure plate 110 by a fourth screw 753, and the part of the straight rod 750 located under the pressure plate 110 is provided with a sleeve 760, and the sleeve 760 protects the movement of the straight rod 750.
如图1-13所示,本申请实施例公开了一种基于实施例三的稳定钢管矫直装置的使用方法,包括以下步骤:As shown in FIGS. 1-13 , the embodiment of the present application discloses a method for using a stable steel pipe straightening device based on the third embodiment, comprising the following steps:
a)通过控制箱400启动该稳定钢管矫直装置;a) starting the stable steel pipe straightening device through the control box 400;
b)钢管通过进料口300进料;b) The steel pipe is fed through the feed port 300;
c)伸缩气缸120推动压板110沿立轨111下滑,从而推动第一矫直辊500向下移动至接触钢管;c) the telescopic cylinder 120 pushes the pressing plate 110 to slide down along the vertical rail 111, thereby pushing the first straightening roller 500 to move downward to contact the steel pipe;
d)方向调节装置800旋转调节第一矫直辊500和第二矫直辊600的相对方向;d) the direction adjustment device 800 rotates to adjust the relative directions of the first straightening roller 500 and the second straightening roller 600;
f)钢管通过第一矫直辊500和第二矫直辊600滚动矫直。f) The steel pipe is rolled and straightened by the first straightening roller 500 and the second straightening roller 600.
具体的,执行步骤c)时,压板110沿立轨111下滑过程是:通过连接块在立轨111的“凸”形槽口的卡合滑动,通过扣板113卡合立轨111两侧梯形凹槽,使滑块112带动压板110在立轨111上下滑。Specifically, when executing step c), the pressing plate 110 slides down along the vertical rail 111 in the following process: the connecting block slides in the "convex" groove of the vertical rail 111, and the buckle plate 113 engages with the trapezoidal grooves on both sides of the vertical rail 111, so that the slider 112 drives the pressing plate 110 to slide up and down the vertical rail 111.
具体的,执行步骤c)时,压板110向下滑动时,同时弹簧730下压,直杆750在通管740的竖直通孔中竖直向下移动。Specifically, when executing step c), when the pressing plate 110 slides downward, the spring 730 is pressed downward at the same time, and the straight rod 750 moves vertically downward in the vertical through hole of the through pipe 740.
具体的,执行步骤d)时,方向调节装置800通过控制箱400控制电机880转动,从而驱动转动头810调节第一矫直辊500和第二矫直辊600的相对方向。Specifically, when executing step d), the direction adjustment device 800 controls the motor 880 to rotate through the control box 400, thereby driving the rotating head 810 to adjust the relative direction of the first straightening roller 500 and the second straightening roller 600.
尽管上面对本发明说明性的具体实施方式进行了描述,以便于本技术领域的技术人员能够理解本发明,但是本发明不仅限于具体实施方式的范围,对本技术领域的普通技术人员而言,只要各种变化只要在所附的权利要求限定和确定的本发明精神和范围内,一切利用本发明构思的发明创造均在保护之列。Although the above describes the illustrative specific embodiments of the present invention so that those skilled in the art can understand the present invention, the present invention is not limited to the scope of the specific embodiments. For those of ordinary skill in the art, as long as various changes are within the spirit and scope of the present invention as defined and determined by the attached claims, all inventions and creations using the concepts of the present invention are protected.
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Denomination of invention: A stable steel pipe straightening device Granted publication date: 20240517 Pledgee: Agricultural Bank of China Limited Zhangjiagang branch Pledgor: JIANGSU HONGBAO YOUTE PIPE INDUSTRY MANUFACTURING CO.,LTD. Registration number: Y2025980037178 |