CN205128430U - Coiled material automatic separation equipment - Google Patents
Coiled material automatic separation equipment Download PDFInfo
- Publication number
- CN205128430U CN205128430U CN201520889255.8U CN201520889255U CN205128430U CN 205128430 U CN205128430 U CN 205128430U CN 201520889255 U CN201520889255 U CN 201520889255U CN 205128430 U CN205128430 U CN 205128430U
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- conveyer belt
- buttress
- coiled material
- shear
- platform
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Abstract
The utility model relates to a coiled material production technical field especially discloses a coiled material automatic separation equipment, through increasing detection device and controlling means on the production process basis who opens a book, levels, cuts, selects separately in the tradition, realized the coiled material from open a book, thick poor defect detecting, level, pinhole defect detecting, flying shear cut, normal product / substandard product sorting, fall into a full automatic process control who piles up neatly. A problem, high transfer rate of the system that has realized and the high precision of selecting separately have improved production efficiency and have selected separately the quality, have reduced intensity of labour, have improved the system automation level for solving speed control and panel are selected separately and to be set for and to rely on the experience by the manual work and adjust in real time in process of production among the prior art, cause that intensity of labour is big, separation efficiency and product lumber recovery be low.
Description
Technical field
The utility model relates to coiled material production technical field, particularly relates to a kind of coiled material automatic separation equipment.
Background technology
Along with the development of manufacturing process sheared by coiled material, the automatic sorting sheared in production process at coiled material controls to occupy an important position.Shear in sorting process at coiled material, needle pore defect and thick poor defect are two main defect indexs, sheet material finished product after mainly shearing coiled material carries out automatic sorting, by secondary plate automatic sorting of needle pore defect and thick poor defect out, thus the lumber recovery of raising shear line.The lumber recovery of sheet material can be made after automatic sorting process to improve further, therefore, shear in production process at coiled material, sorting is absolutely necessary one of process procedure, for ensureing that board quality has very important effect.
Inventor finds in the production process of reality, exists following not enough in prior art:
Traditional coiled material separation system, the speeds control of system and method for separating are more loaded down with trivial details processes, normally set manually and adjust in real time by rule of thumb in running, manual operation increases the labour intensity of operating personnel on the one hand, reduces operating efficiency and product quality on the other hand.
Summary of the invention
The technical problems to be solved in the utility model is to provide a kind of coiled material automatic separation equipment, by traditional uncoiling, smooth, shear, the production technology basis of sorting increase checkout gear and control device, achieve coiled material from uncoiling, thick poor defects detection, smooth, needle pore defect detections, flying shear shearings, certified products/substandard products sorting, fall into the full-automatic process control of piling up neatly platform.For solve prior art medium velocity control and sheet material sorting set manually and adjust in real time in process of production by rule of thumb, cause that labour intensity is large, the efficiency of separation and the low problem of product lumber recovery, achieve system high transmission speed and high sharpness of separation, improve production efficiency and sorting quality, reduce labour intensity, improve system automation level.
In order to solve the problems of the technologies described above, the technical scheme that the utility model provides is as follows: a kind of coiled material automatic separation equipment, according to station order, comprises successively:
Decoiling equipment, this decoiling equipment is used for uncoiling band steel substrate;
Calibrator, this calibrator is used for the thick poor defect of detection zone steel substrate;
Flattening device, this flattening device is used for smooth band steel substrate;
Pin hole instrument, this pin hole instrument is used for the needle pore defect of detection zone steel substrate;
Shear, this shear is used for shear band steel substrate;
Conveyer belt, this conveyer belt is for transmitting the band steel substrate after shearing;
Substandard products buttress platform, these substandard products buttress platform is located at below conveyer belt, for carrying substandard products band steel board;
2 groups of certified products buttress platforms, 2 groups of certified products buttress platforms are located at below conveyer belt, for carrying certified products band steel board, certified products buttress platform alternation described in 2 groups;
Checkout gear, this checkout gear is for detecting the operational factor of described decoiling equipment, calibrator, flattening device, pin hole instrument, shear, conveyer belt, substandard products buttress platform and certified products buttress platform;
Control device, this control device controls described decoiling equipment, calibrator, flattening device, pin hole instrument, shear, conveyer belt, substandard products buttress platform and the collaborative work of certified products buttress platform by the operational factor of checkout gear.
Further, described conveyer belt comprises conveyer belt one, conveyer belt two and conveyer belt three, and the speed of service of described conveyer belt two is greater than the speed of service of conveyer belt one, and the speed of service of described conveyer belt three is greater than the speed of service of conveyer belt two.
Further, the middle part of described conveyer belt three is provided with permanent-magnet steel body, and this permanent-magnet steel body is used for band steel substrate being adsorbed in transport below conveyer belt three.
Further, described substandard products buttress platform comprises photoelectric tube one, electromagnet control device, substandard products conveyer belt and substandard products buttress storehouse, and described substandard products conveyer belt is positioned at immediately below conveyer belt three, and traffic direction is identical with conveyer belt three.
Further, described certified products buttress platform comprises photoelectric tube one, electromagnet control device, certified products conveyer belt and certified products buttress storehouse, and described certified products conveyer belt is positioned at immediately below conveyer belt three, and traffic direction is identical with conveyer belt three.
Further, at the traffic direction of conveyer belt three, substandard products buttress platform rear portion is provided with No. 1 certified products buttress platform and No. 2 certified products buttress platforms.
Further, described decoiling equipment comprises uncoiler, speed encoder, deflector roll and nip rolls.
Further, described flattening device comprises entrance pinch roll and outlet pinch roll, is provided with planisher between described entrance pinch roll and outlet pinch roll, and described entrance pinch roll and outlet pinch roll are equipped with speed encoder.
Further, described shear comprises flying shear entrance roller, flying shear and flying shear photoelectric tube.
Further, also comprise hand inspection platform, this hand inspection platform is located at the position near shear, and described hand inspection platform is provided with controller, and this controller is connected with control device.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present embodiment coiled material automatic separation equipment.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
In description of the present utility model, it will be appreciated that, term " on ", D score, "front", "rear", " interior ", the orientation of the instruction such as " outward " or position relationship be based on orientation shown in the drawings or position relationship, only the utility model and simplified characterization for convenience of description, instead of the device of instruction or hint indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as restriction of the present utility model.
In description of the present utility model, it should be noted that, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " etc. should be interpreted broadly, and such as, can be fixedly connected with, connect integratedly, also can be removably connect; It can be the connection of two element internals; Can be directly be connected, also indirectly can be connected by intermediary, for the ordinary skill in the art, concrete condition can understand the concrete meaning of above-mentioned term in the utility model.
A kind of coiled material automatic separation equipment of the present embodiment as shown in Figure 1, according to station order, comprise successively: decoiling equipment 1, calibrator 2, flattening device 3, pin hole instrument 4, shear 5, conveyer belt 6, substandard products buttress platform 7, No. 1 certified products buttress platform 8 and No. 2 certified products buttress platforms 9, as the improvement of the present embodiment, also comprise checkout gear (not shown) and control device (not shown), this checkout gear is used for detecting above-mentioned decoiling equipment 1 in real time, calibrator 2, flattening device 3, pin hole instrument 4, shear 5, conveyer belt 6, substandard products buttress platform 7, the operational factor of No. 1 certified products buttress platform 8 and No. 2 certified products buttress platforms 9, control device is according to each station collaborative work of state modulator obtained.
In the present embodiment, decoiling equipment 1 comprises uncoiler 11, deflector roll 12 and nip rolls 13, wherein uncoiler 11 is for uncoiling band coil of strip material, this uncoiler 11 is also equipped with speed encoder (not shown), this speed encoder is under the jurisdiction of checkout gear, for detecting the rotating speed of uncoiler 11 in real time.Deflector roll 12 is connected with uncoiler 11, and for guide straight threading, band steel substrate is turned to, in the process, driven voller (not shown) plays guiding function, contact and rotate under being with steel substrate to drive with the band steel substrate of process.After nip rolls 13 is positioned at deflector roll 12 station, for the band steel substrate of uncoiling is launched tiling, and the band steel substrate launching tiling is sent to next station.
In the present embodiment, flattening device 3 is connected with nip rolls 13, this flattening device 3 comprises entrance pinch roll 31, outlet pinch roll 33 and planisher 32, and wherein planisher 32 is between entrance pinch roll 31 and outlet pinch roll 33, for carrying out surfacing to band steel substrate.Entrance pinch roll 31 is connected with nip rolls 13, for receiving the band steel substrate from nip rolls 13, is sent to next station through smooth band steel substrate by exporting pinch roll 33.It should be noted that, entrance pinch roll 31 and outlet pinch roll 33 are all furnished with speed encoder (not shown), this speed encoder is under the jurisdiction of checkout gear, for detecting the speed of entrance pinch roll 31 and outlet pinch roll 33 in real time, and by this parameter real-time Transmission to control device.
In the present embodiment, directly over the band steel substrate of calibrator 2 between nip rolls 13 and entrance pinch roll 31, for the caliper defects of detection zone steel substrate, and by the real-time data transmission of detection to control device.
In the present embodiment, pin hole instrument 4 is with directly over steel substrate between outlet pinch roll 33 and flying shear entrance roller 51, for the needle pore defect of detection zone steel substrate, and will detect real-time data transmission to control device.In the present embodiment, shear 5 comprises flying shear entrance roller 51, flying shear 52 and flying shear photoelectric tube 53, flying shear entrance roller 51 is for receiving the band steel substrate from outlet pinch roll 33, and band steel substrate is sent to the work station of flying shear 52, flying shear 52 receives the band steel substrate sent from flying shear entrance roller 51, and require to shear coiled material according to production specification, obtain after having sheared being with steel board.Flying shear 52 is the drive roll having installed speciality cutting knife, and flying shear often rotates a circle, and once shears band steel substrate, and the rotary speed of flying shear determines the length shearing sheet material.After flying shear photoelectric tube 53 is installed on flying shear 52, count for the band steel board after shearing flying shear 52.
As another improvement of the present embodiment, conveyer belt 6 comprises conveyer belt 1, conveyer belt 2 62 and conveyer belt 3 63, and the speed of service of conveyer belt 2 62 is slightly larger than conveyer belt 1, the speed of service of conveyer belt 3 63 is slightly larger than conveyer belt 2 62, for pulling open the spacing between adjacent belts steel board gradually, being convenient to subsequent optical fulgurite and track and localization is carried out to band steel board.Wherein in the centre of conveyer belt 3 63, permanent-magnet steel body is installed, for be adsorbed on by band steel board below conveyer belt 3 63 and to transmit.Conveyer belt 1 is connected with flying shear 52, and for the band steel board after shearing is sent to conveyer belt 2 62, the speed of service of conveyer belt 1 need be synchronous with the shear rate of flying shear, makes the sheet material after shearing can pull open certain distance and resume backward and send.Conveyer belt 2 62 is connected with described conveyer belt 1, for the sheet material after shearing is sent to described main belt 3 63, the speed of described conveyer belt 2 62 need be slightly faster than the speed of conveyer belt 1, make the sheet material after shearing can further space out to resume backward and send, thus make the photoelectric tube of follow-up buttress platform carry out sheet material tracking.The speed of conveyer belt 3 63 need be slightly faster than the speed of conveyer belt 2 62, makes the sheet material after shearing can further space out to resume backward and send, thus make the photoelectric tube of follow-up buttress platform carry out sheet material tracking.The driven roller of conveyer belt 3 63 is also provided with speed encoder (not marking in figure), and this speed encoder is under the jurisdiction of checkout gear, for detecting the speed of service of conveyer belt 3 63 in real time, and by this parameter real-time Transmission to control device.
In the present embodiment, substandard products buttress platform 7 is installed on the front portion of conveyer belt 3 63, comprises photoelectric tube 1, electromagnet control device 72, substandard products conveyer belt 73 and substandard products buttress storehouse 74.Wherein electromagnet control device 72 is arranged on above conveyer belt 3 63, can control it and produce magnetic field in the specific time period, and cancel out each other in this magnetic field and the middle permanent-magnet steel body magnetic field of installing of conveyer belt 3 63, the band steel board of below is fallen on substandard products conveyer belt 73.Fulgurite 1 is for counting the band steel board falling into substandard products conveyer belt 73, substandard products sheet material is sent to substandard products buttress storehouse 74 by substandard products conveyer belt 73, substandard products buttress storehouse can adjust automatically according to the length of sheet material and width, thus sheet material is entirely loaded wherein, after the sheet material quantity in certain buttress storehouse reaches specified quantity, just need sheet material to pack, send outside.
In the present embodiment, certified products buttress platform is provided with 2 groups, and wherein No. 1 certified products buttress platform 8 comprises photoelectric tube 2 81, No. 1 electromagnet control device 82, No. 1 certified products conveyer belt 83 and No. 1 certified products buttress storehouse 84.Wherein No. 1 electromagnet control device 82 is arranged on above conveyer belt 3 63, can be controlled it and produce magnetic field in the specific time period, cancel out each other in this magnetic field and the middle permanent-magnet steel body magnetic field of installing of conveyer belt 3 63, the sheet material of below is fallen on No. 1 certified products conveyer belt 83.Sheet material is sent in No. 1 certified products buttress storehouse 84 by this No. 1 certified products conveyer belt 83, No. 1 certified products buttress storehouse 84 is for receiving certified products sheet material, buttress storehouse can adjust automatically according to the length of sheet material and width, thus sheet material is entirely loaded wherein, after the sheet material quantity in certain buttress storehouse reaches specified quantity, just need sheet material to pack, send outside.
In the present embodiment, also comprise No. 2 certified products buttress platforms 9, comprise photoelectric tube 3 91, No. 2 electromagnet control devices 92, No. 2 certified products conveyer belts 93 and No. 2 certified products buttress storehouses 94.It is identical that platform 8 piled up neatly by the structure of these No. 2 certified products buttress platforms 9 and No. 1 certified products.Two certified products buttress platforms switch mutually, need to carry out bundling and send outside after one of them certified products buttress storehouse is filled, and control device then switches to the work of another certified products buttress platform, to ensure the continuous operation of system.
In the present embodiment, also comprise hand inspection platform 64, this hand inspection platform is located at the position near shear, and be provided with controller, this controller is push button or distance type, is connected with control device.When workman estimates band steel board surface defectiveness at hand inspection platform, start-up connector, controls defect sheet material by control device and falls into substandard products buttress storehouse.
In a word; the foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model, all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection domain of the present utility model.
Claims (9)
1. a coiled material automatic separation equipment, is characterized in that, according to station order, comprises successively:
Decoiling equipment, this decoiling equipment is used for uncoiling band steel substrate;
Calibrator, this calibrator is used for the thick poor defect of detection zone steel substrate;
Flattening device, this flattening device is used for smooth band steel substrate;
Pin hole instrument, this pin hole instrument is used for the needle pore defect of detection zone steel substrate;
Shear, this shear is used for band steel substrate to cut into band steel board;
Conveyer belt, this conveyer belt is for transmitting the band steel board after shearing;
Substandard products buttress platform, these substandard products buttress platform is located at below conveyer belt, for carrying substandard products band steel board;
2 groups of certified products buttress platforms, 2 groups of certified products buttress platforms are located at below conveyer belt, for carrying certified products band steel board, certified products buttress platform alternation described in 2 groups;
Checkout gear, this checkout gear is for detecting the operational factor of described decoiling equipment, calibrator, flattening device, pin hole instrument, shear, conveyer belt, substandard products buttress platform and certified products buttress platform;
Control device, this control device controls described decoiling equipment, calibrator, flattening device, pin hole instrument, shear, conveyer belt, substandard products buttress platform and the collaborative work of certified products buttress platform by the operational factor of checkout gear.
2. according to coiled material automatic separation equipment according to claim 1, it is characterized in that, described conveyer belt comprises conveyer belt one, conveyer belt two and conveyer belt three, the speed of service of described conveyer belt two is greater than the speed of service of conveyer belt one, and the speed of service of described conveyer belt three is greater than the speed of service of conveyer belt two.
3. according to coiled material automatic separation equipment according to claim 2, it is characterized in that, the middle part of described conveyer belt three is provided with permanent-magnet steel body, and this permanent-magnet steel body is used for band steel board being adsorbed in transport below conveyer belt three.
4. according to coiled material automatic separation equipment according to claim 3, it is characterized in that, described substandard products buttress platform comprises photoelectric tube one, electromagnet control device, substandard products conveyer belt and substandard products buttress storehouse, and described substandard products conveyer belt is positioned at immediately below conveyer belt three, and traffic direction is identical with conveyer belt three.
5. according to coiled material automatic separation equipment according to claim 3, it is characterized in that, described certified products buttress platform comprises photoelectric tube, electromagnet control device, certified products conveyer belt and certified products buttress storehouse, and described certified products conveyer belt is positioned at immediately below conveyer belt three, and traffic direction is identical with conveyer belt three.
6. according to the coiled material automatic separation equipment described in any one of claim 1-5, it is characterized in that, described decoiling equipment comprises uncoiler, speed encoder, deflector roll and nip rolls.
7. according to the coiled material automatic separation equipment described in any one of claim 1-5, it is characterized in that, described flattening device comprises entrance pinch roll and outlet pinch roll, be provided with planisher between described entrance pinch roll and outlet pinch roll, described entrance pinch roll and outlet pinch roll are equipped with speed encoder.
8. according to the coiled material automatic separation equipment described in any one of claim 1-5, it is characterized in that, described shear comprises flying shear entrance roller, flying shear and flying shear photoelectric tube.
9. according to the coiled material automatic separation equipment described in any one of claim 1-5, it is characterized in that, also comprise hand inspection platform, this hand inspection platform is located at the position near shear, and described hand inspection platform is provided with controller, and this controller is connected with control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520889255.8U CN205128430U (en) | 2015-11-10 | 2015-11-10 | Coiled material automatic separation equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520889255.8U CN205128430U (en) | 2015-11-10 | 2015-11-10 | Coiled material automatic separation equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205128430U true CN205128430U (en) | 2016-04-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520889255.8U Expired - Fee Related CN205128430U (en) | 2015-11-10 | 2015-11-10 | Coiled material automatic separation equipment |
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| CN (1) | CN205128430U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105665292A (en) * | 2015-11-10 | 2016-06-15 | 武汉科技大学 | Automatic coiled material separation equipment and control method for automatic coiled material separation process |
| CN111617987A (en) * | 2020-06-11 | 2020-09-04 | 伯特利(山东)工业设备有限公司 | Intelligent automatic sorting system for coal |
| CN114939542A (en) * | 2022-06-01 | 2022-08-26 | 成都宝钢汽车钢材部件加工配送有限公司 | Automatic sorting control system, automatic sorting equipment and control method for defective plates |
-
2015
- 2015-11-10 CN CN201520889255.8U patent/CN205128430U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105665292A (en) * | 2015-11-10 | 2016-06-15 | 武汉科技大学 | Automatic coiled material separation equipment and control method for automatic coiled material separation process |
| CN111617987A (en) * | 2020-06-11 | 2020-09-04 | 伯特利(山东)工业设备有限公司 | Intelligent automatic sorting system for coal |
| CN114939542A (en) * | 2022-06-01 | 2022-08-26 | 成都宝钢汽车钢材部件加工配送有限公司 | Automatic sorting control system, automatic sorting equipment and control method for defective plates |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160406 Termination date: 20171110 |