CN205127701U - SOx/NOx control equipment of glass melting furnace flue gas - Google Patents

SOx/NOx control equipment of glass melting furnace flue gas Download PDF

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Publication number
CN205127701U
CN205127701U CN201520642101.9U CN201520642101U CN205127701U CN 205127701 U CN205127701 U CN 205127701U CN 201520642101 U CN201520642101 U CN 201520642101U CN 205127701 U CN205127701 U CN 205127701U
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China
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tower body
desulphurization denitration
flue gas
sox
feeding device
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王志平
赵恩录
陈福
冯建业
张文玲
续芯如
黄俏
李军明
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QINHUANGDAO GLASS INDUSTRY RESEARCH AND DESIGN INST
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QINHUANGDAO GLASS INDUSTRY RESEARCH AND DESIGN INST
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Abstract

The utility model discloses a SOx/NOx control equipment of glass melting furnace flue gas, including SOx/NOx control tower body, feeding device, bin outlet, flue gas inlet and exhanst gas outlet. The utility model discloses a SOx/NOx control equipment belongs to the dry desulfurization, and flue gas humidity is little, favourable flue gas evacuation and follow -up flue gas dust removal, and the SOx/NOx control integration can be realized to this equipment, and area is little, is convenient for maintain. The utility model discloses a technology step of denitration after the first desulfurization of SOx/NOx control equipment adoption prevents that SO2 from producing adverse effect to the catalyst. Utilize the utility model discloses a SO2 concentration reduced more than 90% during SOx/NOx control equipment can make glass flue gas of kiln, and NOx concentration reduces more than 85%, reaches national standard emission standard, and secondary pollution is little, easily operates and popularize and apply.

Description

A kind of desulphurization denitration equipment of flue gas of glass melting furnace
Technical field
The utility model relates to fume treatment field, particularly relates to a kind of equipment for flue gas of glass melting furnace desulphurization denitration.
Background technology
Current national glass production line quantity is a lot, has more than 300 flat glass production line.According to statistics, in these flat glass production lines, 55% is fuel with petroleum coke powder, and 25% is fuel with heavy oil, residue about 20% with natural gas, coal gas for fuel.According to related data, and in conjunction with field monitoring data, adopt pollutant load in the glass furnace fume of different fuel different, specifically in table 1.
Pollutant load situation in table 1 different fuel flue gas
Fuel Dust concentration (mg/m 3) SO 2Concentration (mg/m 3) NO XConcentration (mg/m 3)
Natural gas/coal gas 80~280 100~500 1800~2870
Heavy oil 150~900 1500~4000 1850~3000
Petroleum coke powder 200~1200 200~6500 1800~3300
The data of table 1 can be found out, SO in glass furnace fume 2and NO xmajor pollutants, wherein SO 2the main cause that acid rain produces, NO xbe one of the main matter forming acid rain, photochemical fog in air can also be formed, damage the ozone layer, therefore its concentration of emission be environmental regulation to one of Con trolling index that glass production factory smoke discharge, requirement finally enters SO in the tail gas of air 2content must not higher than 700mg/Nm 3, NO xcontent must not higher than 700mg/Nm 3.Therefore, the flue gas that glass furnace produces needs, through desulfurization and denitration, to make SO wherein 2and NO xjust can enter air after content conforms with the regulations, namely flue gas is emptying.
At present, desulfurization mainly adopts dry desulfurization, semi-dry desulphurization and wet desulphurization three kinds of modes.
Dry desulfurization carries out desulfurization under the bone dry state got involved without liquid phase, and desulfurization product is dry powder-shaped, and what dry method was conventional has in-furnace calcium spraying (lime/lime stone) or metal etc., by the SO in flue gas 2absorb, benefit is that smoke moisture is little, and favourable follow-up dedusting, flue gas are emptying, and weak point is that desulfurization degree is low, and flue gas is difficult to reach discharge standard.
Semi-dry desulphurization utilizes the moisture in obvious heat of smoke evaporation desulfurization slurry, SO in flue gas in the process of evaporation 2with the alkali metal reacting generating salt in desulfurization slurry or sulphite, and make end product be dry powder-shaped, what semidry method use was more is spray dry desulfurization, circulating fluid bed flue-gas desulfurizing, benefit does not have water to add, flue gas relatively dry, do not produce waste water, weak point is that desulfuration efficiency is poor, and equipment is huge.
Wet desulphurization is use the widest sulfur method at present, accounts for more than 80% of desulfurization total amount.The method adopts and spray aqueous slkali in flue gas, aqueous slkali and smoke contacts and with SO wherein 2reaction, by SO in flue gas 2remove, the method can remove the SO of in flue gas 90% 2, be one of preferably most economical method of desulfuration efficiency.But wet desulphurization can bring a large amount of waste water, add the treatment process of waste water, the equipment that wet desulphurization uses is huge and equipment is perishable.
In prior art, the denitration technology of glass furnace fume mainly contains selective-catalytic-reduction denitrified (being called for short SCR) and SNCR denitration (being called for short SNCR).
Selective-catalytic-reduction denitrified SCR, when denitration reaction temperature is 250 ~ 450 DEG C, denitration rate can reach 70% ~ 90%.This technology maturation is reliable, and especially developed country is widely used in the world at present, but this technological equipment investment is large, needs the pre-heat treatment flue gas, expensive catalyst and service life short, there is the problems such as NH_3 leakage, equipment is perishable simultaneously.
SNCR denitration SNCR, denitration reaction temperature is 870 ~ 1200 DEG C, and denitration rate is less than 50%.Also there is technological equipment investment large, need the pre-heat treatment flue gas, the shortcomings such as equipment is perishable.
At present for the so-called integration apparatus of glass furnace fume desulphurization denitration, be all the simple superposition of desulphurization plant and denitration device substantially, do not have integration truly; And due to NO in glass furnace fume xcontent is high (generally at 2000-3000mg/Nm 3, high reached at 3500mg/Nm 3), desulphurization denitration rate is difficult to reach discharge standard, and glass furnace fume administers SO 2, NO xdifficulty large, cost is high, is this area problem demanding prompt solution.
Utility model content
The purpose of this utility model is the technological deficiency for existing in prior art, provides a kind of efficiently for the desulphurization denitration equipment of flue gas of glass melting furnace, comprises desulphurization denitration tower body, feeding device, discharge gate, gas approach and exhanst gas outlet; Wherein,
Desulphurization denitration tower body is by cylindrical tower body and cover the tower top of cone on tower body and form;
Feeding device is positioned at tower top top, communicates bottom it with desulphurization denitration tower body inside;
Gas approach and discharge gate are all positioned at bottom desulphurization denitration tower body;
Exhanst gas outlet is positioned at the upper end of tower body;
Desulphurization denitration tower body tower body bottom is also provided with the foraminate steam pipe in multiple end;
The spherical porous media for absorption sulfureous in flue gas and nitre is added by described feeding device in described tower body.
One end that described gas approach is positioned at tower body is the semi-open dome-type of porous, and aperture is less than the diameter of described porous media.
Arrange top in described feeding device to move up and down for blocking or the blanking cone of unlimited feeding device upward, by a pull rope.
Tower body lower end inner wall, the position of 300mm-500mm at the bottom of tower body, and establish an inclined steel plate between outermost discharge gate outer rim.
Described steam pipe tilts to insert tower body, steam pipe diameter 15mm-20mm, and insertion depth is different, positive pitch 20 °-30 °, distribution layer 2-3, every layer of 6-8 root.
Small aperture on described steam pipe is 2mm-4mm.
Described discharge gate is multiple through hole, to be distributed in around described gas approach and to be that folding is controlled.
The cover plate and snap close that control its opening and closing is provided with outside described discharge gate.
One end of described cover plate is connected with bottom desulphurization denitration tower body with axle, and the other end is connected with the snap close be fixed on bottom desulphurization denitration tower body by hinge.
The shape of described through hole is circular, square, triangle, trapezoidal or rhombus.
Compared with prior art, the beneficial effects of the utility model are:
1) desulphurization denitration equipment of the present utility model belongs to dry desulfurization, and smoke moisture is little, the emptying and follow-up flue gas ash removal of favourable flue gas; And this equipment can realize desulfurization and denitrification integral, floor space is little, is convenient to safeguard.2) desulphurization denitration equipment of the present utility model adopts the processing step of denitration after first desulfurization, prevents SO 2catalyst is had a negative impact.3) desulphurization denitration equipment of the present utility model is utilized can to make SO in glass furnace fume 2concentration reduces by more than 90%, NO xconcentration reduces by more than 85%, reaches GB discharge standard; And secondary pollution is little, is easy to operation and applies.4) medium in the utility model desulphurization denitration equipment is loose structure, fully can contact with flue gas, effectively removes SO wherein 2and NO x.5) this medium is in use constantly updated, and ensures the long-term high efficiency of desulphurization denitration; And can regenerate, can reuse, reduce the waste of material, also reduce desulphurization denitration operating cost.
Accompanying drawing explanation
Figure 1 shows that the overall structure schematic diagram of the utility model desulphurization denitration equipment;
Figure 2 shows that the structural representation of the utility model desulphurization denitration device bottom;
Figure 3 shows that the utility model desulphurization denitration device A-A cross-sectional view;
Figure 4 shows that the structural representation of the utility model desulphurization denitration equipment middle steam tube;
Figure 5 shows that the structural representation of the utility model desulphurization denitration equipment medium feed opening.
Detailed description of the invention
In order in a step process by the SO in flue gas of glass melting furnace 2and NO xall remove, the medium of desulphurization denitration needs to possess absorption SO simultaneously 2with absorption NO xability.So it is porous spherical structure that the present invention designs this medium, if both alkalescence be used for absorb SO 2, possess Reduction of NO again xability.
Below in conjunction with specific embodiment, further illustrate content of the present utility model, and the utility model is further elaborated, but these embodiments limit the utility model absolutely not.
The utility model proposes a kind of equipment for flue gas of glass melting furnace desulphurization denitration, as shown in Figure 1, comprise the desulphurization denitration tower body 3 that porous media 4 is housed, the many steam pipes 2 stretched in porous media 4, be located at feeding device 6 above and below desulphurization denitration tower body 3 and discharge gate 9 and be located at below desulphurization denitration tower body 3 respectively and the gas approach 1 of top and exhanst gas outlet 8 respectively.
Wherein, the bottom of desulphurization denitration tower body 3 is tower body 32, in cylinder, is formed by welded steel plate; The top of desulphurization denitration tower body 3 is tower top 31, in Rotary-table upward.The cylinder diameter of tower body 32 is identical with the Rotary-table basal diameter of tower top 31.Tower body 32 inside is filled with porous media 4.The Rotary-table top of tower top 31 connects feeding device 6, is used for temporarily holding porous media, and feeding device 6 is welded with the top conical body of desulphurization denitration tower body 3, and bottom communicates with desulphurization denitration tower body 3 inside.Arrange blanking cone 5 in feeding device 6, upward, and a pull rope 7 is arranged at top at blanking cone 5 top.Pull rope 7 can select A3 steel matter to make, the movement of blanking cone 5 upper and lower position is realized by the upper and lower lift of pull rope 7, upwards dragline messenger 7, the conical surface of blanking cone 5 can block the outlet at bottom of feeding device 6, to transferring pull rope 7, the conical surface of blanking cone 5 can open the outlet at bottom of feeding device 6, thus be used for control porous media add speed.
Porous media 4 discharge gate 9 is offered bottom desulphurization denitration tower body 3.Discharge gate 9 can be multiple, and as shown in Figure 2, multiple discharge gate 9 can divide and is laid in bottom tower body 3; Discharge gate 9 is through hole, can be the shapes such as circular, square, triangle, trapezoidal, rhombus, its aperture can be constant, also can gradual change, as horn-like etc.Generally discharge gate 9 is covered by cover plate 13, as shown in Figure 5, and fastens cover plate 13 with snap close 12, prevents the discharge of porous media.One end of cover plate 13 is connected by the bottom of axle with desulphurization denitration tower body 3, and cover plate 13 can be rotated around this axle; The other end is provided with hinge, is connected with snap close; Snap close can be Spring lock catch, such trip spring snap close, and cover plate rotates along axle, and discharge gate is opened, and cover plate is covered discharge gate, pins hinge with snap close, and discharge gate is closed.
Dead angle is had for preventing discharging, affect the denitrification efficiency of porous media, inclined steel plate 11 is welded with near between the inwall and the outer rim of discharge gate 9 of cylinder lower limb at desulphurization denitration tower body 3, as shown in Figure 5, inclined steel plate 11 is welded in the position of span cylinder lower limb 300mm-500mm in desulphurization denitration tower body 3.
Be provided with gas approach 1 bottom tower body 32, gas approach 1 is preferably positioned at center bottom tower body 32 (this designs multiple discharge gate 9 and to be arranged in bottom tower body 3 gas approach 1 around), sees Fig. 2; The end of gas approach 1 in desulphurization denitration tower body 3 adopts the dome-type design of porous, and aperture is less than the diameter of porous media, can be 2-4mm, and flue gas so both can have been allowed freely to enter, and can prevent again porous media to bleed gas approach.Desulphurization denitration tower body 3 is provided with exhanst gas outlet 8 close to the position of tower top 31, and exhanst gas outlet 8 is preferably positioned at the position apart from the cylindrical top edge 200mm-300mm of tower body 32.
Tower body 32 bottom of desulphurization denitration tower body 3 is also inserted with many steam pipes 2, sees Fig. 1.As shown in Figure 3, steam pipe 2 is metal tube, pipe diameter 15-20mm, multilayer can be had, general distribution layer 2-3, every layer of insertion depth (steam pipe 2 enters the horizontal range of tower body) is inconsistent, from the bottom to top, the insertion depth of steam pipe 2 is followed successively by 1000mm-1500mm, 1500mm-2000mm and 2000mm-2500mm; Steam pipe 2 preferably tilts to insert, positive pitch 20 °-30 °, and this is that steam airflow direction in order to allow steam pipe spray is consistent with flue gas stream direction; Every layer of steam pipe 2 is 6-8 root; Every root steam pipe 2 is equipped with multiple aperture 10 in the part stretching into desulphurization denitration tower body 3 inside, and as shown in Figure 4, aperture 10 aperture is 2-4mm; Can ensure that steam fully contacts with porous media, is conducive to SO in flue gas like this 2fully react with porous media.
Above desulphurization denitration tower body, steam pipe and feeding device stainless steel weldedly to form by 304.
For the porous media of the utility model desulphurization denitration equipment, obtained through high-temperature firing by specified raw material.Its raw material comprises, count by weight, the basic anhydride of the carrier of 60-80 part, 10-20 part (basic anhydride are alkali metal oxide or alkaline earth oxide or both mixtures), 5-10 part reproducibility oxide, 1-2 part catalyst, 2-4 part pore former and 4-8 part adhesive.Wherein, carrier can be selected from one or more in silica, zirconia and clay; Alkali metal oxide can be selected from sodium oxide molybdena and potassium oxide one or both; Alkaline earth oxide can be selected from calcium oxide and magnesia one or both; Reproducibility oxide can be selected from ferrous oxide and cuprous oxide one or both; Catalyst can be selected from tungsten oxide and titanium dioxide one or both; Pore former is one or both in carbon dust or wood chip; The phosphate solution of adhesive to be mass percentage be 30%-40%, phosphate are as one or more in calcium phosphate, potassium phosphate, magnesium phosphate, sodium phosphate, and in porous media, the parts by weight of adhesive calculate by phosphatic quality; When using the mixture of alkali metal oxide and alkaline earth oxide, both mixed proportions do not have.
The method preparing this porous media specifically comprises following step:
1) mix after, by above-mentioned parts by weight taking carrier, basic anhydride, reproducibility oxide, catalyst, pore former, then add bonding agent, be pressed into spheroid in a mold after mixing, sphere diameter is 15-20mm;
2), by step 1) spheroid that obtains dries under ventilated environment;
3), by step 2) spheroid dried that obtains fires 4-8 hour at 800-900 DEG C in high temperature furnace, in sintering procedure, pore former at high temperature generates carbon dioxide volatilization, form porous, naturally cool to normal temperature and obtain this medium for flue gas of glass melting furnace desulphurization denitration.Because the medium obtained is porous spherical, be therefore called porous media, the diameter of this porous media is also 15mm-20mm.
As stated above, prepare a series of porous media, its raw material composition and feed ratio are in table 2.
The porous media of table 2 different material composition and parts by weight
On above basis, with desulphurization denitration equipment of the present utility model to the method for glass furnace fume desulphurization denitration, concrete operations are as follows:
1) porous media is added in desulphurization denitration tower body by feeding device, lower than exhanst gas outlet 200-300mm place;
2) pass into flue gas from bottom gas approach, steam pipe sprays into steam simultaneously, and flue gas fully contacts with porous media, the SO in flue gas 2with part NO xwith porous media neutral and alkali oxide reacting generating salt and nitrate under steam catalysis, by the SO in flue gas 2with part NO xremove, obtain desulfurization fume; Water vapour pressure is 0.1-0.2MPa, passes into the 1%-2% that steam volume is flue gas volume;
3) step 2) desulfurization fume that obtains, continue to rise, NO wherein xfully contact with reproducibility oxide with the catalyst in porous media, be obtained by reacting N 2with water H 2o, by the NO in flue gas xremove, obtain desulphurization denitration flue gas, enter air by exhanst gas outlet;
4) carry out step 2) and 3) process in, be 60000Nm by exhaust gas volumn per hour 3calculate, porous media is constantly discharged from discharge gate with the speed of 50kg/h-200kg/h, correspondingly, constant in order to ensure the amount of porous media in desulphurization denitration tower body, feeding device can supplement porous media with same charging rate (50kg/h-200kg/h) in desulphurization denitration tower body; Namely the reinforced and discharge velocity of porous media is 50kg/h/60000Nm 3-200kg/h/60000Nm 3exhaust gas volumn.
In order to enable porous media repeatedly, recycling, the porous media of discharge can again drop into feeding device and recycle after desorption, and the process of desorption is specially:
1., pretreatment: be adsorbed with SO by what discharge 2and NO xporous media be cooled to normal temperature after, through vibrations and ventilate removing porous media in dust;
2., alkalization: pretreated porous media being put into pH is that the alkali lye of 12-13 soaks 16-24h, pulls out, natural air drying;
3., 2. step is alkalized after porous media dry, the desulphurization denitration fume afterheat that the heat of baking needed can utilize above-mentioned desulfurization denitration method process to obtain, desulphurization denitration flue-gas temperature 200-300 DEG C, exhaust gas volumn is 10000-15000m 3/ h, passes into CO or H simultaneously 2reduced by porous media, reducing medium gas flow is 100-200m 3/ h, finally obtains the porous media that can reuse.
In the method for this desulphurization denitration, although add steam, add in vapour form, do not bring aqueous water into, and steam has carried out chemical reaction, whole process does not have aqueous water to occur, so claim dry method.
Example 1:
For 600 tons of floatation glass production lines, desulphurization denitration porous media selects the medium 1 in table 2.This desulphurization denitration porous media 42000kg is added the desulphurization denitration tower body of diameter 3m by feeding device, exhaust gas volumn per hour is 90000Nm 3, SO in flue gas 2content is 1850mg/Nm 3, NO xcontent is 2460mg/Nm 3, flue gas enters in tower body by gas approach, and flue-gas temperature is 280 DEG C, passes into steam in tower body, steam pipe 2 layers, 8 every layer, and passing into steam vapour amount is 900Nm 3/ h, the reinforced and velocity of discharge of porous media is 150kg/h.Through desulfuring and denitrifying apparatus of the present invention, flue gas exit temperature 220 DEG C, SO in flue gas 2content is 340mg/Nm 3, NO xcontent is 540mg/Nm 3, reach GB discharge standard.
Example 2:
For 900 tons of floatation glass production lines, desulphurization denitration porous media selects the medium 2 in table 2.This desulphurization denitration porous media 78000kg is added the desulphurization denitration tower body of diameter 4m by feeding device, exhaust gas volumn per hour is 120000Nm 3, SO in flue gas 2content is 2420mg/Nm 3, NO xcontent is 1860mg/Nm 3, flue gas enters in tower body by gas approach, and flue-gas temperature is 320 DEG C, passes into steam in tower body, steam pipe 3 layers, 6 every layer, and passing into steam vapour amount is 1600Nm 3/ h, the reinforced and velocity of discharge of porous media is 200kg/h.Through desulfuring and denitrifying apparatus of the present invention, flue gas exit temperature 260 DEG C, SO in flue gas 2content is 340mg/Nm 3, NO xcontent is 360mg/Nm 3, reach GB discharge standard.
With the medium 2-medium 6 in table 2 according to desulphurization denitration device processes flue gas of the present utility model, also can reach the effect of embodiment 1 and embodiment 2, repeat no more.
As can be seen from the above embodiments with desulphurization denitration device processes flue gas of the present utility model, smoke temperature change is before and after treatment little, mean that energy loss is few in desulphurization denitration process, flue-gas temperature after process is higher, form power by flue-gas temperature difference to be easy to flue gas to discharge, after process, the waste heat of flue gas can also be used to dry the porous media in desorption process, and capacity usage ratio is high; And prior art, particularly wet desulphurization, flue gas heat loss is large, and temperature is down to less than 100 DEG C, must pass through additionaling power, flue gas could be discharged by chimney.
The above is only preferred embodiment of the present utility model; it should be noted that; for those skilled in the art; under the prerequisite not departing from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.

Claims (10)

1. a desulphurization denitration equipment for flue gas of glass melting furnace, is characterized in that, comprises desulphurization denitration tower body, feeding device, discharge gate, gas approach and exhanst gas outlet; Wherein,
Desulphurization denitration tower body is by cylindrical tower body and cover the tower top of cone on tower body and form;
Feeding device is positioned at tower top top, communicates bottom it with desulphurization denitration tower body inside;
Gas approach and discharge gate are all positioned at bottom desulphurization denitration tower body;
Exhanst gas outlet is positioned at the upper end of tower body;
Desulphurization denitration tower body tower body bottom is also provided with the foraminate steam pipe in multiple end;
The spherical porous media for absorption sulfureous in flue gas and nitre is added by described feeding device in described tower body.
2. desulphurization denitration equipment according to claim 1, is characterized in that, one end that described gas approach is positioned at tower body is the semi-open dome-type of porous, and aperture is less than the diameter of described porous media.
3. desulphurization denitration equipment according to claim 2, is characterized in that, arranges top and move up and down for blocking or the blanking cone of unlimited feeding device upward, by a pull rope in described feeding device.
4. desulphurization denitration equipment according to claim 3, is characterized in that, tower body lower end inner wall, the position of 300mm-500mm at the bottom of tower body, and establishes an inclined steel plate between outermost discharge gate outer rim.
5. according to the arbitrary described desulphurization denitration equipment of claim 1-4, it is characterized in that, described steam pipe tilts to insert tower body, steam pipe diameter 15mm-20mm, and insertion depth is different, positive pitch 20 °-30 °, distribution layer 2-3, every layer of 6-8 root.
6. desulphurization denitration equipment according to claim 5, it is characterized in that, the small aperture on described steam pipe is 2mm-4mm.
7. desulphurization denitration equipment according to claim 6, it is characterized in that, described discharge gate is multiple through hole, to be distributed in around described gas approach and to be that folding is controlled.
8. desulphurization denitration equipment according to claim 7, is characterized in that, is provided with the cover plate and snap close that control its opening and closing outside described discharge gate.
9. desulphurization denitration equipment according to claim 8, it is characterized in that, one end of described cover plate is connected with bottom desulphurization denitration tower body with axle, and the other end is connected with the snap close be fixed on bottom desulphurization denitration tower body by hinge.
10. desulphurization denitration equipment according to claim 9, it is characterized in that, the shape of described through hole is circular, square, triangle, trapezoidal or rhombus.
CN201520642101.9U 2015-08-24 2015-08-24 SOx/NOx control equipment of glass melting furnace flue gas Withdrawn - After Issue CN205127701U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105126563A (en) * 2015-08-24 2015-12-09 秦皇岛玻璃工业研究设计院 Desulfurization and denitrification medium for glass melter smoke and desulfurization and denitrification equipment and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105126563A (en) * 2015-08-24 2015-12-09 秦皇岛玻璃工业研究设计院 Desulfurization and denitrification medium for glass melter smoke and desulfurization and denitrification equipment and method

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