CN205124027U - Intermediate frequency inductive heating tool - Google Patents
Intermediate frequency inductive heating tool Download PDFInfo
- Publication number
- CN205124027U CN205124027U CN201520691393.5U CN201520691393U CN205124027U CN 205124027 U CN205124027 U CN 205124027U CN 201520691393 U CN201520691393 U CN 201520691393U CN 205124027 U CN205124027 U CN 205124027U
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- Prior art keywords
- gear
- belt wheel
- gear train
- inductor
- intermediate frequency
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 24
- 230000001939 inductive effect Effects 0.000 title abstract 2
- 230000006698 induction Effects 0.000 claims abstract description 33
- 229910052802 copper Inorganic materials 0.000 claims abstract description 18
- 239000010949 copper Substances 0.000 claims abstract description 18
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 230000001360 synchronised effect Effects 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 4
- 238000004804 winding Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 abstract description 4
- 230000005674 electromagnetic induction Effects 0.000 abstract description 3
- 230000005389 magnetism Effects 0.000 abstract 2
- 239000002184 metal Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 238000005266 casting Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 150000001879 copper Chemical class 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
Landscapes
- General Induction Heating (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The utility model belongs to the electromagnetic induction heating field, specifically speaking is an intermediate frequency inductive heating tool, including motor, transmission, gear train and a plurality of inductor, wherein motor, gear train and a plurality of inductor are installed respectively on the carrier, the output of motor passes through transmission and links to each other with the gear train, and this gear train is located between the two adjacent inductors, each all be equipped with induction coil in the inductor, this induction coil is the coiling of hollow copper tube spiral and becomes the cylinder type, hollow copper tube's cross -section is " D " type, wait that the cylindrical blank that heats in being pushed each inductor, and in the process the in -process of gear train is driven rotatoryly by the gear train. The utility model discloses induction coil's hollow copper tube cross -section is " D " type, has the advantage of gathering magnetism, leak protection magnetism to reach the mesh of economize on electricity, simultaneously, cylindrical blank accessible is synchronous, syntropy pivoted gear train drives the rotation, avoids the blank temperature uneven.
Description
Technical field
The utility model belongs to electromagnetic induction heating field, specifically a kind of Intermediate Frequency Induction Heating Equipment.
Background technology
Intermediate Frequency Induction Heating Equipment utilizes the alternating current flow through in induction coil to produce the high density magnetic line of force, utilizes this magnetic line of force to carry out the equipment of heating of metal, be widely used in every field such as forging, casting, heat treatment, mechanical hot processing.In casting, forge, Intermediate Frequency Induction Heating Equipment is main METAL HEATING PROCESS equipment, and its job stability, reliability and safety are that casting, forging and heat-treatment production line can the guarantees of normal table work.Operationally, produce the high density magnetic line of force in Intermediate Frequency Induction Heating Equipment, this high density magnetic line of force, by the metal material in cutting induction coil, forms eddy current in metal stock, thus makes metal stock rapid heat temperature raising at short notice.
The Intermediate Frequency Induction Heating Equipment of current use is generally adopt circular hollow copper pipe spiral winding to make column type, and adopt water cooling to reduce temperature during operation, namely current take away heat by hollow copper tubing.This copper pipe power consumption is large, and leakage field is serious.Use intermediate-frequency heating furnace to heat cylinder blank, adopt push rod to push in inductor by cylindrical blank one by one according to certain hour interval, carry out heat treated.Because cylindrical blank and induction coil inwall are not fit completely, cause blank heating uneven, affect following process operation.
Utility model content
The problems such as the power consumption that existing electromagnetic induction heating device exists is large in order to solve, leakage field, heating are uneven, the purpose of this utility model is to provide a kind of economize on electricity, magnetic-leakage preventing, the rotatable Intermediate Frequency Induction Heating Equipment of blank.
The purpose of this utility model is achieved through the following technical solutions:
The utility model comprises motor, transmission device, gear train and multiple inductor, wherein motor, gear train and multiple inductor are arranged on carrier respectively, the output of described motor is connected with gear train by transmission device, and this gear train is between adjacent two inductors; Be equipped with induction coil in each described inductor, this induction coil is that hollow copper tubing spiral winding makes column type, and the cross section of described hollow copper tubing is " D " type; Cylinder blank to be heated is pushed in each inductor and heats, and is rotated by gear set drive in the process through described gear train.
Wherein: cross section is the described hollow copper tubing of " D " type, the planar side of its " D " type is towards the inner side of described induction coil; Described gear train comprises gear A and gear B, and the gear shaft of this gear A and gear B is all rotatably installed on described carrier, described gear A and gear B in the same way, synchronous axial system, and then drive described cylinder blank to be heated to rotate; Described transmission device comprises belt wheel A, belt wheel B, belt wheel C, belt wheel D, belt A and belt B, the gear shaft of described gear A is provided with belt wheel A and belt wheel B, the gear shaft of described gear B is provided with belt wheel C, the output of described motor is connected with belt wheel D, this belt wheel D is connected with described belt wheel A by belt A, described belt wheel B is connected with belt wheel C by belt B, realize described gear A and gear B in the same way, synchronous axial system; Between described gear A and gear B, maximum spacing is less than the diameter of cylinder blank to be heated.
Advantage of the present utility model and good effect are:
The hollow copper tubing cross section of the utility model induction coil is " D " type, has the advantage of poly-magnetic, magnetic-leakage preventing, thus reaches the object of economize on electricity; Meanwhile, cylinder blank rotates by gear set drive that is synchronous, rotating in same direction, avoids blank temperature uneven.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is induction coil configuration schematic diagram in the utility model inductor;
Fig. 3 is the sectional view of induction coil in the utility model inductor;
Wherein: 1 is hollow copper tubing, 2 is induction coil, and 3 is inductor A, and 4 is inductor B, and 5 is cylinder blank, and 6 is gear A, and 7 is belt A, and 8 is motor, and 9 is gear B.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As shown in Figure 1, the utility model comprises motor 8, transmission device, gear train and multiple inductor, and wherein motor 8, gear train and multiple inductor are arranged on carrier respectively.Gear train comprises gear A 6 and gear B 9, and the gear shaft of this gear A 6 and gear B 9 is all rotatably installed on carrier; The gear shaft of gear A 6 parallels with the gear shaft of gear B 9, and between gear A 6 and gear B 9, maximum spacing is less than the diameter of cylinder blank 5 to be heated.Transmission device comprises belt wheel A, belt wheel B, belt wheel C, belt wheel D, belt A 7 and belt B, the gear shaft of gear A 6 is provided with belt wheel A and belt wheel B, the gear shaft of gear B 9 is provided with belt wheel C, the output of motor 8 is connected with belt wheel D, this belt wheel D is connected with belt wheel A by belt A 7, belt wheel B is connected with belt wheel C by belt B, realize gear A 6 and gear B 9 in the same way, synchronous axial system, and then drive cylinder blank 5 to be heated to rotate.
The inductor of the present embodiment is two, is respectively inductor A3 and inductor B4, gear A 6 and the below of gear B 9 between inductor A3 and inductor B4.Be equipped with induction coil 2 in inductor A3 and inductor B4, as shown in Figure 2, induction coil 2 makes column type for hollow copper tubing 1 spiral winding; As shown in Figure 3, the cross section of hollow copper tubing 1 is " D " type, and the planar side of its " D " type is towards the inner side of induction coil 2.
Operation principle of the present utility model is:
In inductor A3 and inductor B4, induction coil 2 is energized, and cylinder blank 5 to be heated is pushed into inductor A3, inductor B4 successively according to the time interval of setting; In inductor A3, inductor B4, the metal stock of the magnetic force line cutting cylinder blank 5 that induction coil 2 produces, forms eddy current, thus makes metal stock heat temperature raising in metal stock.When cylinder blank 5 is when gear A 6 is with gear B 9, drive cylinder blank 5 to rotate by synchronous, rotating in same direction gear A 6 and gear B 9, avoid blank temperature uneven.Adopt water cooling cooling during hollow copper tubing 1 inherent operation, the hollow copper tubing 1 in " D " type cross section has the advantage of poly-magnetic, magnetic-leakage preventing, thus reaches the object of economize on electricity, magnetic-leakage preventing.
Claims (5)
1. an Intermediate Frequency Induction Heating Equipment, it is characterized in that: comprise motor (8), transmission device, gear train and multiple inductor, wherein motor (8), gear train and multiple inductor are arranged on carrier respectively, the output of described motor (8) is connected with gear train by transmission device, and this gear train is between adjacent two inductors; Be equipped with induction coil (2) in each described inductor, this induction coil (2) makes column type for hollow copper tubing (1) spiral winding, and the cross section of described hollow copper tubing (1) is " D " type; Cylinder blank (5) to be heated is pushed in each inductor and heats, and is rotated by gear set drive in the process through described gear train.
2. by Intermediate Frequency Induction Heating Equipment according to claim 1, it is characterized in that: cross section is the described hollow copper tubing (1) of " D " type, the planar side of its " D " type is towards the inner side of described induction coil (2).
3. by the Intermediate Frequency Induction Heating Equipment described in claim 1 or 2, it is characterized in that: described gear train comprises gear A (6) and gear B (9), the gear shaft of this gear A (6) and gear B (9) is all rotatably installed on described carrier, described gear A (6) and gear B (9) in the same way, synchronous axial system, and then drive described cylinder blank to be heated (5) to rotate.
4. by Intermediate Frequency Induction Heating Equipment according to claim 3, it is characterized in that: described transmission device comprises belt wheel A, belt wheel B, belt wheel C, belt wheel D, belt A (7) and belt B, the gear shaft of described gear A (6) is provided with belt wheel A and belt wheel B, the gear shaft of described gear B (9) is provided with belt wheel C, the output of described motor (8) is connected with belt wheel D, this belt wheel D is connected with described belt wheel A by belt A (7), described belt wheel B is connected with belt wheel C by belt B, realize described gear A (6) and gear B (9) in the same way, synchronous axial system.
5., by Intermediate Frequency Induction Heating Equipment according to claim 3, it is characterized in that: between described gear A (6) and gear B (9), maximum spacing is less than the diameter of cylinder blank (5) to be heated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520691393.5U CN205124027U (en) | 2015-09-08 | 2015-09-08 | Intermediate frequency inductive heating tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520691393.5U CN205124027U (en) | 2015-09-08 | 2015-09-08 | Intermediate frequency inductive heating tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205124027U true CN205124027U (en) | 2016-03-30 |
Family
ID=55579593
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520691393.5U Active CN205124027U (en) | 2015-09-08 | 2015-09-08 | Intermediate frequency inductive heating tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205124027U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107872905A (en) * | 2016-09-23 | 2018-04-03 | 中国石油化工股份有限公司 | A kind of axial workpiece induction heating technology experimental method and experiment porch |
-
2015
- 2015-09-08 CN CN201520691393.5U patent/CN205124027U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107872905A (en) * | 2016-09-23 | 2018-04-03 | 中国石油化工股份有限公司 | A kind of axial workpiece induction heating technology experimental method and experiment porch |
| CN107872905B (en) * | 2016-09-23 | 2024-04-09 | 中国石油化工股份有限公司 | Experimental method and experimental platform for induction heating process of shaft parts |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180523 Address after: 064200 Fu Jianyi village, Jianming Town, Zunhua, Tangshan City, Hebei Patentee after: Zunhua Huitong Machinery Co., Ltd. Address before: 110001 7-2 views and articles of C block, Guang Guang street, mansion street, Hunnan New District, Shenyang, Liaoning Patentee before: Zhan Guangbin |
|
| TR01 | Transfer of patent right |