CN205111209U - Fast roller -replacing device - Google Patents
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- CN205111209U CN205111209U CN201520833548.4U CN201520833548U CN205111209U CN 205111209 U CN205111209 U CN 205111209U CN 201520833548 U CN201520833548 U CN 201520833548U CN 205111209 U CN205111209 U CN 205111209U
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Abstract
本实用新型提供了一种快速换辊装置,包括行走框架、导向机构、倍程机构、升降机构和倍程机构驱动电机;行走框架包括机架和设置在机架上的行走轮,行走轮与辊涂设备外框架的轨道连接,倍程机构设置在机架下端,倍程机构分别与导向机构和升降机构连接,倍程机构驱动电机通过联轴器和传动轴与倍程机构连接,驱动倍程机构移出辊涂设备上的涂敷辊。该快速换辊装置结构简单,操作方便,占地面积小,降低了工人的劳动强度,提高了生产效率,适用于自动化程度高、连续生产的冷轧带材涂装生产、处理机组卧式辊涂设备的快速换辊。
The utility model provides a quick roller changing device, which comprises a walking frame, a guiding mechanism, a double-range mechanism, a lifting mechanism and a driving motor of the double-range mechanism; The track connection of the outer frame of the roller coating equipment, the double range mechanism is set at the lower end of the frame, the double range mechanism is respectively connected with the guide mechanism and the lifting mechanism, the drive motor of the double range mechanism is connected with the double range mechanism through a coupling and a transmission shaft, and the drive double range mechanism The lifting mechanism removes the applicator roller on the roller coating equipment. The quick roll changing device is simple in structure, easy to operate, small in floor space, reduces the labor intensity of workers, improves production efficiency, and is suitable for the horizontal roll of cold-rolled strip coating production and processing units with high degree of automation and continuous production. Quick roll change for coating equipment.
Description
技术领域 technical field
本实用新型属于冷轧技术领域,具体涉及一种快速换辊装置,用于带材涂装生产、处理机组中卧式辊涂设备的快速换辊。 The utility model belongs to the technical field of cold rolling, in particular to a quick roll changing device, which is used for quick roll changing of horizontal roll coating equipment in strip coating production and processing units.
背景技术 Background technique
在冷轧厂带材涂装生产、处理机组中,辊涂装置是该机组的关键设备,对带材涂装质量、成材率等至关重要。而涂敷辊则是辊涂装置中必不可少的部件,涂装时涂敷辊与带钢接触,易磨损,换辊频繁,如不及时更换,对涂膜质量有较大影响。 In the strip coating production and processing unit of the cold rolling mill, the roller coating device is the key equipment of the unit, which is very important to the strip coating quality and yield. The coating roller is an indispensable part in the roller coating device. During coating, the coating roller is in contact with the steel strip, which is easy to wear, and the roller is changed frequently. If it is not replaced in time, it will have a great impact on the quality of the coating film.
然而,目前在涂敷过程中需要更换涂料种类时,需要停机清洗涂敷辊,或者更换涂敷辊。而卧式辊涂设备由于其固有结构特点,换辊则更加麻烦。现场实际生产过程中,每次换辊时需停机断带,然后用天车将涂敷辊吊走。换辊时,由于空间狭窄,吊装操作需要多方人员配合,效率较低,整个换辊过程耗时较长,费时费力,不能实现连续生产,对产能有严重影响。 However, at present, when the type of paint needs to be changed during the coating process, it is necessary to stop the machine to clean the coating roller, or to replace the coating roller. However, due to its inherent structural characteristics, horizontal roller coating equipment is more troublesome to change rollers. In the actual production process on site, every time the roll is changed, the machine needs to be stopped to break the belt, and then the coating roll is hoisted away with a crane. When changing rolls, due to the narrow space, the hoisting operation requires the cooperation of multiple personnel, and the efficiency is low. The entire roll changing process takes a long time, is time-consuming and laborious, and cannot achieve continuous production, which has a serious impact on production capacity.
实用新型内容 Utility model content
本实用新型的目的是克服现有卧式辊涂设备换辊过程不能实现连续生产、费时费力、效率低的问题。 The purpose of the utility model is to overcome the problems that continuous production cannot be realized in the roller changing process of the existing horizontal roller coating equipment, time-consuming and labor-intensive, and low efficiency.
为此,本实用新型提供了一种快速换辊装置,包括行走框架、导向机构、倍程机构、升降机构和倍程机构驱动电机; To this end, the utility model provides a quick roll changing device, which includes a walking frame, a guide mechanism, a multiplier mechanism, a lifting mechanism and a multiplier mechanism driving motor;
所述行走框架包括机架和设置在机架上的行走轮,所述行走轮与辊涂设备外框架的轨道连接,所述倍程机构设置在机架下端,所述倍程机构分别与导向机构和升降机构连接,所述倍程机构驱动电机通过联轴器和传动轴与倍程机构连接,驱动倍程机构移出辊涂设备上的涂敷辊。 The traveling frame includes a frame and traveling wheels arranged on the frame, the traveling wheels are connected with the track of the outer frame of the roller coating equipment, and the multiplier mechanism is arranged at the lower end of the frame, and the multiplier mechanism is respectively connected with the guide The mechanism is connected with the elevating mechanism, and the drive motor of the double-range mechanism is connected with the double-range mechanism through a coupling and a transmission shaft, and the driven multiple-range mechanism is moved out of the coating roller on the roller coating equipment.
进一步地,上述导向机构包括固定在倍程机构上的滑动部分,该滑动部分在机架上滑动。 Further, the above-mentioned guiding mechanism includes a sliding part fixed on the multiplier mechanism, and the sliding part slides on the frame.
进一步地,上述滑动部分上设置导向滚轮。 Further, guide rollers are arranged on the sliding part.
进一步地,上述升降机构包括电动推杆和提升梁,所述电动推杆尾部安装在行走框架上,电动推杆端部安装在提升梁上,所述提升梁与倍程机构连接。 Further, the lifting mechanism includes an electric push rod and a lifting beam, the tail of the electric push rod is installed on the walking frame, the end of the electric push rod is installed on the lifting beam, and the lifting beam is connected to the multiplication mechanism.
进一步地,上述倍程机构包括上托板、中托板、下托板,所述中托板设置在上托板和下托板之间,上托板和下托板上均安装倍程链条,中托板上安装有链轮一,链轮一与上托板和下托板上的倍程链条啮合连接,下托板两端安装有链轮二,链轮二上传动连接有传动链条,链轮二通过传动轴和联轴器与倍程机构驱动电机连接,中托板与传动链条连接。 Further, the above-mentioned double-range mechanism includes an upper supporting plate, a middle supporting plate, and a lower supporting plate, and the middle supporting plate is arranged between the upper supporting plate and the lower supporting plate, and double-range chains are installed on the upper supporting plate and the lower supporting plate. , the first sprocket is installed on the middle supporting plate, the first sprocket is meshed with the double-range chain on the upper supporting plate and the lower supporting plate, the second sprocket is installed on both ends of the lower supporting plate, and the upper driving connection of the second sprocket is connected with a transmission chain , the second sprocket is connected with the driving motor of the multiplier mechanism through the transmission shaft and coupling, and the middle supporting plate is connected with the transmission chain.
进一步地,上述倍程机构有两组,分别设置在机架的左右两侧,两组倍程机构之间通过工字梁固定连接。 Further, there are two groups of the above-mentioned double-range mechanisms, which are respectively arranged on the left and right sides of the frame, and the two groups of double-range mechanisms are fixedly connected by I-beams.
进一步地,所述机架上安装有行走轮驱动电机,该行走轮驱动电机与行走轮连接,驱动行走轮移动。 Further, a traveling wheel driving motor is installed on the frame, and the traveling wheel driving motor is connected with the traveling wheels to drive the traveling wheels to move.
本实用新型的有益效果: The beneficial effects of the utility model:
(1)本实用新型提供的这种快速换辊装置能够顺利实现快速换辊,适合自动化程度高、连续生产的冷轧带材涂装生产、处理机组卧式辊涂设备。 (1) The quick roll changing device provided by the utility model can realize fast roll changing smoothly, and is suitable for the horizontal roll coating equipment of cold-rolled strip coating production and processing units with high degree of automation and continuous production.
(2)本实用新型提供的这种快速换辊装置结构简单,占地面积小,操作方便,降低了工人的劳动强度,提高了生产效率。 (2) The quick roll changing device provided by the utility model has the advantages of simple structure, small footprint, convenient operation, reduced labor intensity of workers, and improved production efficiency.
以下将结合附图对本实用新型做进一步详细说明。 The utility model will be described in further detail below in conjunction with the accompanying drawings.
附图说明 Description of drawings
图1是本实用新型快速换辊装置的前侧结构示意图。 Fig. 1 is a schematic diagram of the front structure of the quick roll changing device of the present invention.
图2是本实用新型快速换辊装置的后侧结构示意图。 Fig. 2 is a schematic diagram of the rear structure of the quick roll changing device of the present invention.
图3是本实用新型快速换辊装置换辊过程装配示意图。 Fig. 3 is a schematic diagram of assembly during the roll changing process of the quick roll changing device of the present invention.
图4是本实用新型快速换辊装置中倍程机构的结构示意图。 Fig. 4 is a structural schematic diagram of the multiplier mechanism in the quick roll changing device of the present invention.
图5是本实用新型快速换辊装置中倍程机构的主视图。 Fig. 5 is a front view of the multiplier mechanism in the quick roll changing device of the present invention.
附图标记说明:1、行走框架;2、机架;3、行走轮;4、行走轮驱动电机;5、电动推杆;6、提升梁;7、工字梁;8、倍程机构;9、导向滚轮;10、联轴器;11、传动轴;12、倍程机构驱动电机;81、上托板;82、中托板;83、下托板;84、倍程链条;85、链轮一;86、链轮二;87、传动链条。 Explanation of reference signs: 1. Traveling frame; 2. Rack; 3. Traveling wheel; 4. Driving motor of traveling wheel; 5. Electric push rod; 6. Lifting beam; 7. I-shaped beam; 9. Guide roller; 10. Coupling; 11. Transmission shaft; 12. Double-range mechanism drive motor; 81. Upper pallet; 82. Middle pallet; 83. Lower pallet; 84. Double-range chain; 85. Sprocket one; 86, two sprockets; 87, transmission chain.
具体实施方式 detailed description
实施例1: Example 1:
为了克服现有卧式辊涂设备换辊过程不能实现连续生产、费时费力、效率低的问题,本实施例提供了一种如图1、图2、图3、图4和图5所示的快速换辊装置,包括行走框架1、导向机构、倍程机构8、升降机构和倍程机构驱动电机12;所述行走框架1包括机架2和设置在机架2上的行走轮3,所述行走轮3与辊涂设备外框架的轨道连接,所述倍程机构8设置在机架2下端,所述倍程机构8分别与导向机构和升降机构连接,所述倍程机构驱动电机12通过联轴器10和传动轴11与倍程机构8连接,驱动倍程机构8移出辊涂设备上的涂敷辊。 In order to overcome the problems that the existing horizontal roller coating equipment cannot realize continuous production, time-consuming and labor-intensive, and low efficiency during the roller changing process, this embodiment provides a The quick roll changing device comprises a walking frame 1, a guiding mechanism, a multiplication mechanism 8, a lifting mechanism and a driving motor 12 of a multiplication mechanism; Said traveling wheel 3 is connected with the track of the outer frame of the roller coating equipment, said multiplier mechanism 8 is arranged on the lower end of frame 2, said multiplier mechanism 8 is connected with guide mechanism and lifting mechanism respectively, and said multiplier mechanism drives motor 12 The multiplier mechanism 8 is connected to the multiplier mechanism 8 through the coupling 10 and the transmission shaft 11, and the multiplier mechanism 8 is driven to move out of the coating roller on the roller coating equipment.
该快速换辊装置通过行走框架1上的行走轮3在辊涂设备外框架的轨道行走,控制快速换辊装置与辊涂设备之间的位置关系,通过升降机构和导向机构驱动倍程机构8沿机架2竖直方向移动,将倍程机构8调整到辊涂设备上的涂敷辊的高度,通过倍程机构驱动电机12驱动倍程机构8进给,将涂敷辊移出辊涂设备外框架,这样,实现连续生产的冷轧带材涂装生产、处理机组卧式辊涂设备的快速换辊过程。 The quick roller changing device walks on the track of the outer frame of the roller coating equipment through the traveling wheels 3 on the traveling frame 1, controls the positional relationship between the quick roller changing device and the roller coating equipment, and drives the multiplier mechanism 8 through the lifting mechanism and the guiding mechanism Move along the vertical direction of the frame 2, adjust the multiplier mechanism 8 to the height of the coating roller on the roller coating equipment, drive the multiplier mechanism 8 to feed through the multiplication mechanism driving motor 12, and move the coating roller out of the roller coating equipment The outer frame, in this way, realizes the rapid roll change process of the continuous production of cold-rolled strip coating production and the horizontal roll coating equipment of the processing unit.
实施例2: Example 2:
在实施例1的基础上,所述导向机构包括固定在倍程机构8上的滑动部分,该滑动部分在机架2上滑动,所述滑动部分上设置导向滚轮9。导向滚轮9在机架2上滚动,使得倍程机构8在竖直方向上移动时既可起到增强稳定性的导向作用,也能减小摩擦。 On the basis of Embodiment 1, the guide mechanism includes a sliding part fixed on the multiplier mechanism 8, the sliding part slides on the frame 2, and guide rollers 9 are arranged on the sliding part. The guide rollers 9 roll on the frame 2, so that the multiplier mechanism 8 can not only play a guiding role in enhancing stability, but also reduce friction when moving in the vertical direction.
而所述升降机构包括电动推杆5和提升梁6,所述电动推杆5尾部安装在行走框架1上,电动推杆5端部安装在提升梁6上,所述提升梁6与倍程机构8连接。通过电动推杆5驱动提升梁6,从而带动倍程机构8在机架2的竖直方向移动。 The lifting mechanism includes an electric push rod 5 and a lifting beam 6, the tail of the electric push rod 5 is installed on the walking frame 1, and the end of the electric push rod 5 is installed on the lifting beam 6, and the lifting beam 6 is connected to the double-range Bodies 8 are connected. The lifting beam 6 is driven by the electric push rod 5 , thereby driving the multiplier mechanism 8 to move in the vertical direction of the frame 2 .
另外,所述倍程机构8有两组,分别设置在机架2的左右两侧,两组倍程机构8之间通过工字梁7固定连接。每组倍程机构8包括上托板81、中托板82、下托板83,所述中托板82设置在上托板81和下托板83之间,上托板81和下托板83上均安装倍程链条84,中托板82上安装有链轮一85,链轮一85与上托板81和下托板83上的倍程链条84啮合连接,下托板83两端安装有链轮二86,链轮二86上传动连接有传动链条87,中托板82与传动链条87连接,链轮二86通过传动轴11和联轴器10与倍程机构驱动电机12连接,倍程机构驱动电机12为左右两端双输出轴形式,分别与两组倍程机构8连接。倍程机构驱动电机12驱动链轮二86转动,带动传动链条87传动,从而带动中托板82移动,中托板82相对下托板83平动,安装在中托板上的链轮一85随之转动,使之与其啮合连接的倍程链条84转动,驱动上托板1移动,上托板1托住涂敷辊辊颈而将其移出辊涂设备外框架。而通过倍程机构驱动电机12的反向驱动,可将替换的涂敷辊移进辊涂设备中。 In addition, there are two groups of multiplier mechanisms 8 , which are respectively arranged on the left and right sides of the frame 2 , and the two groups of multiplier mechanisms 8 are fixedly connected by I-beams 7 . Every group of double-speed mechanisms 8 comprises an upper supporting plate 81, a middle supporting plate 82, and a lower supporting plate 83, and the middle supporting plate 82 is arranged between the upper supporting plate 81 and the lower supporting plate 83, and the upper supporting plate 81 and the lower supporting plate Double range chain 84 is all installed on 83, sprocket wheel one 85 is installed on the middle supporting plate 82, and sprocket wheel one 85 meshes with the double range chain 84 on the upper supporting plate 81 and the lower supporting plate 83 and is connected, and the lower supporting plate 83 two ends The second sprocket 86 is installed, the second sprocket 86 is connected with a transmission chain 87, the middle supporting plate 82 is connected with the transmission chain 87, and the second sprocket 86 is connected with the drive motor 12 of the multiplication mechanism through the transmission shaft 11 and the coupling 10 , the double-range mechanism drive motor 12 is in the form of double output shafts at the left and right ends, and is connected with two groups of double-range mechanisms 8 respectively. The double-speed mechanism drives the motor 12 to drive the second sprocket 86 to rotate, and drives the transmission chain 87 to drive, thereby driving the middle supporting plate 82 to move. The middle supporting plate 82 moves in translation relative to the lower supporting plate 83. Rotate thereupon, make it rotate with the multiplier chain 84 that is connected with meshing, drive upper supporting plate 1 to move, and upper supporting plate 1 supports the roll neck of coating roller and moves it out of the outer frame of the roller coating equipment. And by the reverse drive of the driving motor 12 of the multiplier mechanism, the replacement coating roller can be moved into the roller coating equipment.
而为了减轻工人的劳动强度,所述机架2上安装有行走轮驱动电机4,该行走轮驱动电机4与行走轮3连接,驱动行走轮3移动,自动化程度高。 And in order to alleviate the labor intensity of workman, road wheel drive motor 4 is installed on the described frame 2, this road wheel drive motor 4 is connected with road wheel 3, drives road wheel 3 to move, and degree of automation is high.
综上所述,本实用新型提供的这种快速换辊装置结构简单,操作方便,占地面积小,降低了工人的劳动强度,提高了生产效率,适用于自动化程度高、连续生产的冷轧带材涂装生产、处理机组卧式辊涂设备的快速换辊。 In summary, the quick roll changing device provided by the utility model has the advantages of simple structure, convenient operation, small footprint, reduced labor intensity of workers, improved production efficiency, and is suitable for cold rolling with high degree of automation and continuous production. Quick roll change of horizontal roll coating equipment for strip coating production and processing units.
以上例举仅仅是对本实用新型的举例说明,并不构成对本实用新型的保护范围的限制,凡是与本实用新型相同或相似的设计均属于本实用新型的保护范围之内。 The above examples are only illustrations of the utility model, and do not constitute a limitation to the protection scope of the utility model. All designs identical or similar to the utility model all belong to the protection scope of the utility model.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520833548.4U CN205111209U (en) | 2015-10-27 | 2015-10-27 | Fast roller -replacing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520833548.4U CN205111209U (en) | 2015-10-27 | 2015-10-27 | Fast roller -replacing device |
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| Publication Number | Publication Date |
|---|---|
| CN205111209U true CN205111209U (en) | 2016-03-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520833548.4U Expired - Lifetime CN205111209U (en) | 2015-10-27 | 2015-10-27 | Fast roller -replacing device |
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| CN (1) | CN205111209U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112537729A (en) * | 2020-12-22 | 2021-03-23 | 中冶南方工程技术有限公司 | Lifting swing arm roll changing device and roller coating unit |
| CN112536181A (en) * | 2020-12-22 | 2021-03-23 | 中冶南方工程技术有限公司 | Horizontal roller coating unit and roller changing method thereof |
-
2015
- 2015-10-27 CN CN201520833548.4U patent/CN205111209U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112537729A (en) * | 2020-12-22 | 2021-03-23 | 中冶南方工程技术有限公司 | Lifting swing arm roll changing device and roller coating unit |
| CN112536181A (en) * | 2020-12-22 | 2021-03-23 | 中冶南方工程技术有限公司 | Horizontal roller coating unit and roller changing method thereof |
| WO2022134795A1 (en) * | 2020-12-22 | 2022-06-30 | 中冶南方工程技术有限公司 | Horizontal roll coater set and roll changing method therefor |
| CN112536181B (en) * | 2020-12-22 | 2024-01-26 | 中冶南方工程技术有限公司 | Horizontal roller coater unit and roller changing method thereof |
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Granted publication date: 20160330 |