CN205091186U - Gear revolving stage jump bit step clamp plate glass test rack - Google Patents

Gear revolving stage jump bit step clamp plate glass test rack Download PDF

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Publication number
CN205091186U
CN205091186U CN201520886427.6U CN201520886427U CN205091186U CN 205091186 U CN205091186 U CN 205091186U CN 201520886427 U CN201520886427 U CN 201520886427U CN 205091186 U CN205091186 U CN 205091186U
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China
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frame
plane
clamping plate
plate
platen
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CN201520886427.6U
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Chinese (zh)
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张志雄
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Zhi Jie Electromechanical Product Design Working Spaces Strand Of Economy Of Wenzhou Technological Development Zone
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Zhi Jie Electromechanical Product Design Working Spaces Strand Of Economy Of Wenzhou Technological Development Zone
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Abstract

The utility model relates to a toughened glass test checking machine frame, a gear revolving stage jump bit step clamp plate glass test rack, as the improvement: still be fixed with drive gear in the platen pivot of one side, drive gear is cooperating manual gear, and there is an impact stand on the plane in the board -like frame of one side, strike the stand on the liftable fixing the impact horizontal pole, strike fixed the gyration impacter that can slide on the horizontal pole, the gyration impacter includes impacter frame, servo motor and quadrangular guide rail, have spiral shell awl post lockhole on the both sides tests platen, there is a cylinder bulb end in the double -screw bolt lockpin, and the cylinder bulb can get into locking positioning in the spiral shell awl post lockhole, the test is being fixed with plane step splint subassembly on the plane on the platen, goes up before the frame to go up the pull rod after pull rod and the frame and fixing together and break to pieces the glass director, and the port drops on garrulous glass collection vehicle upward within the port under the bits of broken glass glass director, use the gyration impacter and realize at every turn that the drive hammer weight is unanimous, ensure that breaking test is unified and standard.

Description

A kind of gear turntable ram hammer step pressuring plate glass test rack
Technical field
The utility model relates to a kind of tempered glass test verification frame, classification number: G01N3/32, particularly relate to so a kind of clamping plate surrounding can zoom in or out, and utilize turning worktable to carry out a kind of gear turntable ram hammer step pressuring plate glass test rack of tested glass technical indicator.
Background technology
Chinese Patent Application No.: 2009203050079, toughened glass falling sphere test bed, for solving tempered glass when testing, glass fragment can be caused everywhere to splash, adopt the way of carriage case, although can effective mobile phone glass fragment, the reading of inconvenient glass fragment, and also the installation effectiveness doing multi-disc tempered glass is continuously lower.
Another number of patent application: the 201420595067.X of China, tempered glass fragmentation status test unit, propose the clamping plate that some brand-new method and measures deal with brittle glass, but cannot accomplish that arbitrary dimension regulates, also cannot accomplish to allow four limit clamping plate all at grade.At least to have in this patent while be cannot contact with experiment work table top.Simultaneously the unsettled barricade 5 that is referred to as in embodiment cannot contact with base 1 together with other three side bumpers wall, has to use catch 4 to make up the space between unsettled barricade 5 and base 1, cause surrounding discontinuity.In addition, catch 4 local width is fixing, polylith can only be adopted to splice, cannot accomplish the consecutive variations of different in width.
Fragmentation test is a kind of major way detecting tempered glass quality, according to national standard requirement, fragment after the fragmentation of the tempered glass that 3mm is thick in any 50*50mm should be greater than 30, fragment after the fragmentation of the tempered glass that 4mm ~ 12mm is thick in any 50*50mm should be greater than 40, allowed a small amount of strip fragment, its length is no more than 75mm.The trend of strip fragment and glass edge should be almost parallel, and as not parallel, angle can not more than 45 degree, if having one not up to standard, be substandard product.
Existing tempered glass fragmentation test method is freely lain on testing table by tempered glass sample, and retrain glass periphery by adhesive tape or other modes, or cover thin film on tempered glass, splashes to prevent glass fragment.The position of distance periphery about 20mm on the longest edge center line of sample, be that the pane hammer of 0.2mm scholar 0.05mm or drift impact with tip curvature radius, making sample broken, is that the fragment number in center of circle radius 75mm circle does not conduct a survey within the scope of product edges 20mm and with shock point.The measure retaining fragment pattern should start after 10s after the blow and terminate in 3min after the blow.This method not only operates inconvenience, spended time is longer, and adhesive tape is disposable product, easily cause waste and pollute, and the tape residue on test platen must be removed clean after each test, could remove clean cullet, otherwise residual chopped glass will affect experiment test operation next time.
Simultaneously adhesive tape also has and is burst by tempered glass the possibility that strength collapses out, and causing operating personnel injured, therefore, is very necessary to the improvement of tempered glass fragmentation test device.
Along with expanding economy, glass is more and more extensive in the application of all trades and professions.At present, much important glass component, such as large glass curtain wall and glass zenith, the windshield of aerospace vehicle is all adopt the special glasss such as tempered glass, requires very strict, therefore check the performance of glass just to seem more and more important to glass properties.From 1 day May in 2003, China implements mandatory inspection system to automobile, train, architectural safety glass used, and the safety glass product not obtaining Compulsory Certification of Products certificate and do not apply China Compulsory Product Certification mark must not dispatch from the factory, import and sale.
Summary of the invention
For above prior art Problems existing, the utility model adopts gear upset platen, solid test platen is locked in conjunction with screw fastening, be equipped with revolution knocker, and combine cullet guides importing cullet collecting cart, be particularly also configured with isoplanar step cleat assembly, achieve the tempered glass for sizes different size, the tempered glass fragmentation test of different size can be made of a kind of verification test device, specific as follows:
A kind of gear turntable ram hammer step pressuring plate glass test rack, comprise test platen and plate frame, have four structure cover pull bars between two plate frames, every structure cover pull bar two ends are combined with pull-rod nut; There is platen rotating shaft described test platen both sides, and the platen rotating shaft of both sides is rotatable to be respectively fixed in platen support, and platen support is fixed on plane on plate frame; There is support limit stop described position, plate frame upper back, and support limit stop holds lower plane after test platen, and two plate frames are integrally fixed, as improvement by four structures cover pull bars together:
The platen rotating shaft of side is also fixed with transmission gear, transmission gear is combined with manual gear, manual gear is rotatable to be fixed in manual wheel shaft, there is axle flange manual wheel shaft the inner, and axle flange is fixed on corresponding plate frame lateral surface, and manual axle outer end has axle jump ring, axle jump ring gear is at described manual wheel shaft lateral surface, manual gear lateral surface has handwheel step circle, handwheel step circle is fixedly connected with handwheel cross bar, and handwheel cross bar outer end also has handwheel crank handle;
On the plate frame of side, plane has impact column, impacts liftable on column and is fixed wtih impact cross bar, and impact slip on cross bar and be fixed wtih revolution knocker, revolution knocker comprises knocker frame, servomotor and quadrangular guide rail; Described knocker frame has impact frame vertical square hole and, impacting the horizontal square hole of frame, impacting between four faceted pebbles on the horizontal square hole of frame and described impact cross bar for being slidably matched; Described servomotor base holes is fixed in the upper plane of knocker frame, and servomotor output port is fixed with rotating disk; Rotating disk there is revolution pivot pin; For liftable is slidably matched between described quadrangular guide rail and the described vertical square hole of impact frame, described quadrangular guide rail lower end is ram hammer cone point, quadrangular guide rail upper end is horizontal concrete chute, for being slidably matched between horizontal concrete chute inwall and described revolution pivot pin;
Test platen described in both sides there is spiral shell bore column lockhole, on described plate frame, plane is fixed with lock pin bearing, stud lock pin inner termination has cylinder bulb, there is lock pin crank handle stud lock pin outer end, stud lock pin external thread matches with described lock pin bearing inner hole thread, and described cylinder bulb can enter locking positioning in described spiral shell cone column lockhole;
Described four structures cover pull bars are respectively: before frame before upper connecting rod, frame in pull bar, upper connecting rod after lower link and frame after frame, before frame, before upper connecting rod, frame, after middle pull bar, frame, lower link is all the same with the geomery of upper connecting rod after frame, is all made up of the pull rod stud at casing tube of tension rod and two ends.
Plane is fixed wtih isoplanar step cleat assembly to described test platen, and before described frame, upper connecting rod is fixed wtih cullet guides together with upper connecting rod after described frame, and cullet guides lower port drops within cullet collecting cart upper port.
As further improvement: described test platen has Boards wall screw, in described isoplanar step cleat assembly at least one clamp plate portion clamping plate on plane has clamping plate step through-hole, sunk screw passes through described clamping plate step through-hole and matches with described Boards wall screw.
As further improvement: on every only described plate frame, plane is respectively arranged with two platen seat screws and two locking pin seat screws, the plate side of plate frame there is after through hole in before the front upper through hole of horizontally disposed frame, frame, frame upper through hole after lower through-hole and frame, the plate frame of at least side also has four horizontally disposed handwheel seat screws.
As further improvement: described cullet guides surrounded with end swash plate after container by container both sides swash plate together with container front vertical plate, upper hook and the front upper hook of container after having container before and after cullet guides upper end open respectively, the front upper hook of container fixedly to hang over before frame on upper connecting rod, after described container, upper hook fixedly hangs over after frame on upper connecting rod, and cullet guides lower ending opening four limit surrounds a guides lower ending opening;
Described cullet collecting cart flat board has respectively collecting cart vertical plates on both sides and collecting cart back incline and collecting cart front vertical plate, collecting cart vertical plates on both sides front end also has collecting cart handle; Described collecting cart vertical plates on both sides and collecting cart front vertical plate surround three contour end faces, and the back incline upper surface on described collecting cart back incline is 48 millimeters lower than the distance of described three contour end faces;
The horizontal projection size that back incline upper surface and three contour end faces surround is greater than described guides lower ending opening horizontal projection size, the distance that guides lower ending opening position exceeds described back incline upper surface is 23 millimeters, and guides lower ending opening position is 25 millimeters lower than the distance of described three contour end faces;
Bottom described cullet collecting cart, all around one has four go-cart forked standards, go-cart return pulley is had in the middle of go-cart forked standard, being rotatable clearance fit between go-cart return pulley center pit and go-cart pivot pin cylindrical, is interference fit between the through hole on go-cart pivot pin two ends and go-cart forked standard.
As further improvement: described isoplanar step cleat assembly is made up of the ladder isoplanar clamping plate that four physical dimensions are identical, is respectively: on the right of clamping plate deckle, the clamping plate left side, clamping plate opposite side and clamping plate; Every ladder isoplanar clamping plate are made up of clamp plate portion and slippage part, clamping plate deckle comprises deckle clamp plate portion and deckle slippage part, the clamping plate left side comprises left side clamp plate portion and left side slippage part, clamping plate opposite side comprises opposite side clamp plate portion and opposite side slippage part, comprises the right clamp plate portion and the right slippage part on the right of clamping plate;
Described slippage part is positioned at described clamp plate portion one end and is overlapped on plane on clamp plate portion; The lower surface of described slippage part is slippage lower plane, slippage lower plane has step groove, and the upper surface of described clamp plate portion is plane on clamping plate, and clamping plate plane have step protruding rail; On described slippage lower plane and described clamping plate, plane is in sustained height;
For being slidably matched between step groove in step protruding rail on described deckle clamp plate portion and described the right slippage part, for being slidably matched between step groove in step protruding rail on described left side clamp plate portion and described deckle slippage part, for being slidably matched between step groove in step protruding rail on described opposite side clamp plate portion and described left side slippage part, for being slidably matched between the step groove in the step protruding rail on described the right clamp plate portion and described opposite side slippage part.
the utility model beneficial effect is:
(1), gear drive drives test platen can rotation vibrational power flow, be convenient to remove chunk glass, be equipped with cullet guides and cullet collecting cart, guarantee that chunk glass does not scatter, gear drive combined support block hold test platen after lower plane, in conjunction with the lock pin crank handle of both sides, match with lock pin bearing inner hole thread by means of stud lock pin, the cylinder bulb of stud lock pin termination is entered described test platen locking positioning in the spiral shell cone column lockhole of test platen both sides, overcome transmission gear and coordinate the defect not having self-locking with manual gear, make in whole test process, test platen keeps firmly solid.On the plate frame of particularly side, plane has impact column, impacts liftable on column and is fixed wtih impact cross bar, impacts slip on cross bar and is fixed wtih revolution knocker; Servomotor on revolution knocker can realize the dangerous step that Long-distance Control smashes armourplate glass, avoids site operation personnel to suffer the unexpected injury of splashing of glass breaking moment.It is consistent that application revolution knocker realizes each hammer weight, guarantees that crushing test is unified and standard.
(2), the design within described cullet collecting cart upper port is dropped on by means of described cullet guides lower port, back incline upper surface particularly on cullet collecting cart, lower than the particular design of described three contour end faces, can ensure that glass sheet can all fall in cullet collecting cart through cullet guides; Easily cullet collecting cart can be separated with cullet guides again.
(3), isoplanar step cleat assembly is adopted, particularly slippage part is positioned at clamp plate portion one end and is overlapped on plane on clamp plate portion, and plane is in sustained height on described slippage lower plane and described clamping plate, guarantee that tested armourplate glass surrounding is in same plane and is fixed, guarantee glass surrounding uniform force.
(4), between the step groove of every ladder isoplanar, limit clamping plate and adjacent step protruding rail for being slidably matched, realize can regulating arbitrarily continuously the armourplate glass of different specification size.
Accompanying drawing explanation
Fig. 1 is duty stereoscopic appearance figure of the present utility model, and revolution knocker 570 is positioned at above test platen 190, in running order.
Fig. 2 is manual gear in Fig. 1 151 and the vertical cross section of transmission gear 161 binding site.
Fig. 3 be cylinder bulb 199 and the spiral shell of stud lock pin 189 termination in Fig. 1 bore column lockhole 198 binding site along stud lock pin 189 axial line vertical cross section.
Fig. 4 is that the cylinder bulb 199 of stud lock pin 189 termination in Fig. 3 bores column lockhole 198 disengaged condition with spiral shell.
Fig. 5 is the plate frame 200 stereoscopic appearance figure separately in Fig. 1.
Fig. 6 is the test platen 190 stereoscopic appearance figure separately in Fig. 1.
Fig. 7 is the independent stereoscopic appearance figure of upper connecting rod 174 or the front middle pull bar 175 of frame before the frame in Fig. 1.
Fig. 8 is cullet guides in Fig. 1 140 and the stereoscopic appearance figure of cullet collecting cart 300 bonding state.
Fig. 9 is the sectional view along the axis of symmetry in Fig. 8.
Figure 10 is the independent stereoscopic appearance figure of cullet guides 140 part in Fig. 8.
Figure 11 is the sectional view along the axis of symmetry in Figure 10.
Figure 12 is the independent stereoscopic appearance figure of cullet collecting cart 300 part in Fig. 8.
Figure 13 is the sectional view along the axis of symmetry in Figure 12.
Duty stereoscopic appearance figure when Figure 14 is removing test platen 190 rotation in Fig. 1, in figure, isoplanar step cleat assembly 500 unloads except on the right of clamping plate opposite side 530 and clamping plate 540, remove armourplate glass 600, revolution knocker 570 shifts out above test platen 190, is in off working state; Also unload except power wheel nut 188.
Figure 15 is the enlarged drawing at revolution knocker 570 position in Figure 14.
Figure 16 is manual gear in Figure 14 151 and the enlarged drawing at transmission gear 161 binding site and stud lock pin 189 position.
Figure 17 is the stereoscopic appearance figure test platen 190 in Fig. 1 unloaded except isoplanar step cleat assembly 500 and armourplate glass 600 state, and revolution knocker 570 shifts out above test platen 190, is in off working state.
Figure 18 is the vertical view that the isoplanar step cleat assembly 500 in Fig. 1 is combinationally using.
Figure 19 is the A-A cut-open view in Figure 18.
Figure 20 is the B-B cut-open view in Figure 18, is placed on test platen 190 after armourplate glass 600 is fixed.
Figure 21 is the vertical view of the clamping plate deckle 510 in Figure 18.
Figure 22 is the isometric front view of Figure 21.
Figure 23 is the rear isometric view of Figure 21.
Figure 24 is the partial enlarged drawing in Figure 19.
Figure 25 is the right slippage part 548 partial enlarged drawing in Figure 24.
Figure 26 is deckle clamp plate portion 519 partial enlarged drawing in Figure 24.
Embodiment
The utility model is described in detail below in conjunction with the drawings and specific embodiments:
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Figure 14, Figure 15, Figure 16 and Figure 17: a kind of gear turntable ram hammer step pressuring plate glass test rack, comprise test platen 190 and plate frame 200, have four structure cover pull bars between two plate frames 200, every structure cover pull bar two ends are combined with pull-rod nut 178; There is platen rotating shaft 196 described test platen 190 both sides, and the platen rotating shaft 196 of both sides is rotatable to be respectively fixed in platen support 163, and platen support 163 is fixed on plane on plate frame 200; There is support limit stop 202 described position, plate frame 200 upper back, and support limit stop 202 holds the rear lower plane of test platen 190, and two plate frames 200 8 are integrally fixed, as improvement by four structures cover pull bars together:
The platen rotating shaft 196 of side is also fixed with transmission gear 161, transmission gear 161 is combined with manual gear 151, manual gear 151 is rotatable to be fixed in manual wheel shaft 152, there is axle flange 154 manual wheel shaft 152 the inner, axle flange 154 is fixed on corresponding plate frame 200 lateral surface, there is axle jump ring 165 manual wheel shaft 152 outer end, axle jump ring 165 keeps off at described manual wheel shaft 152 lateral surface, manual gear 151 lateral surface there is handwheel step circle 159, handwheel step circle 159 is fixedly connected with handwheel cross bar 185, handwheel cross bar 185 outer end also has handwheel crank handle 155,
In Fig. 1, Figure 14, Figure 15 and Figure 17, on the plate frame 200 of side, plane has impact column 566, impact liftable on column 561 and be fixed wtih impact cross bar 562, impact slip on cross bar 562 and be fixed wtih revolution knocker 570, revolution knocker 570 comprises knocker frame 567, servomotor 581 and quadrangular guide rail 575;
Described knocker frame 567 having and impacts frame vertical square hole 565 He, impact the horizontal square hole 564 of frame, impacting between four faceted pebbles on the horizontal square hole of frame 564 and described impact cross bar 562 for being slidably matched;
Described servomotor 581 base holes is fixed in the upper plane of knocker frame 567, and servomotor 581 output port is fixed with rotating disk 572; Rotating disk 572 there is revolution pivot pin 573;
For liftable is slidably matched between described quadrangular guide rail 575 square hole 565 vertical with described impact frame, described quadrangular guide rail 575 lower end is ram hammer cone point 576, quadrangular guide rail 575 upper end is horizontal concrete chute 584, for being slidably matched between horizontal concrete chute 584 inwall and described revolution pivot pin 573;
In Fig. 1, Fig. 3 and Fig. 4, test platen 190 described in both sides there is spiral shell bore column lockhole 198, on described plate frame 200, plane is fixed with lock pin bearing 180, stud lock pin 189 inner termination has cylinder bulb 199, there is lock pin crank handle 187 stud lock pin 189 outer end, stud lock pin 189 external thread matches with described lock pin bearing 180 inner hole thread, and described cylinder bulb 199 can enter locking positioning in described spiral shell cone column lockhole 198;
In Fig. 1, Fig. 7 and Figure 14, described four structures cover pull bars are respectively: before frame before upper connecting rod 174, frame in pull bar 175, upper connecting rod 179 after lower link 176 and frame after frame, before frame, before upper connecting rod 174, frame, after middle pull bar 175, frame, lower link 176 is all the same with the geomery of upper connecting rod after frame 179, is all made up of the pull rod stud 172 at casing tube of tension rod 171 and two ends.
Plane is fixed wtih isoplanar step cleat assembly 500 to described test platen 190, before described frame, upper connecting rod 174 is fixed wtih cullet guides 140 together with upper connecting rod 179 after described frame, and cullet guides 140 lower port drops within cullet collecting cart 300 upper port.
As further improvement: described test platen 190 has Boards wall screw 197, in described isoplanar step cleat assembly 500 at least one clamp plate portion clamping plate on plane 516 has clamping plate step through-hole 501, sunk screw 195 passes through described clamping plate step through-hole 501 and matches with described Boards wall screw 197.
As further improvement: on every only described plate frame 200, plane is respectively arranged with two platen seat screws 160 and two locking pin seat screws 186, the plate side of plate frame 200 there is after through hole 275 in before the front upper through hole 274 of horizontally disposed frame, frame, frame upper through hole 279 after lower through-hole 276 and frame, the plate frame 200 of at least side also has four horizontally disposed handwheel seat screws 157.
As further improvement: Fig. 1, Fig. 8, Fig. 9, Figure 10, Figure 11, in Figure 12 and Figure 13, described cullet guides 140 surrounded with end swash plate 141 after container by container both sides swash plate 142 together with container front vertical plate 143, upper hook 184 and the front upper hook 148 of container after having container before and after cullet guides 140 upper end open respectively, the front upper hook 148 of container fixedly to hang over before frame on upper connecting rod 174, after described container, upper hook 184 fixedly to hang over after frame on upper connecting rod 179, cullet guides 140 lower ending opening four limit surrounds a guides lower ending opening 166,
Described cullet collecting cart 300 flat board has respectively collecting cart vertical plates on both sides 612 and collecting cart back incline 619 and collecting cart front vertical plate 610, collecting cart vertical plates on both sides 612 front end also has collecting cart handle 622; Described collecting cart vertical plates on both sides 612 and collecting cart front vertical plate 610 surround three contour end faces 616, and the back incline upper surface 661 on described collecting cart back incline 619 is 48 millimeters lower than the distance of described three contour end faces 616;
The horizontal projection size that back incline upper surface 661 and three contour end faces 616 surround is greater than described guides lower ending opening 166 horizontal projection size, the distance that guides lower ending opening 166 position exceeds described back incline upper surface 661 is 23 millimeters, and guides lower ending opening 166 position is 25 millimeters lower than the distance of described three contour end faces 616.
As further improvement: Fig. 1, Figure 18, Figure 19, Figure 20, Figure 21, Figure 22, Figure 23, Figure 24, Figure 25 are with in Figure 26: described isoplanar step cleat assembly 500 is made up of the ladder isoplanar clamping plate that four physical dimensions are identical, is respectively: on the right of clamping plate deckle 510, the clamping plate left side 520, clamping plate opposite side 530 and clamping plate 540; Every ladder isoplanar clamping plate are made up of clamp plate portion and slippage part, clamping plate deckle 510 comprises deckle clamp plate portion 519 and deckle slippage part 518, the clamping plate left side 520 comprises left side clamp plate portion 529 and left side slippage part 528, clamping plate opposite side 530 comprises opposite side clamp plate portion 539 and opposite side slippage part 538, and on the right of clamping plate, 540 comprise the right clamp plate portion 549 and the right slippage part 548;
Described slippage part is positioned at described clamp plate portion one end and is overlapped on plane on clamp plate portion; The lower surface of described slippage part is slippage lower plane 561, slippage lower plane 561 has step groove 541, and the upper surface of described clamp plate portion is plane 516 on clamping plate, and plane 516 has step protruding rail 514 with clamping plate; Described slippage lower plane 561 is in sustained height with plane 516 on described clamping plate;
For being slidably matched between step groove 541 in step protruding rail 514 on described deckle clamp plate portion 519 and described the right slippage part 548, for being slidably matched between step groove 541 in step protruding rail 514 on described left side clamp plate portion 529 and described deckle slippage part 518, for being slidably matched between step groove 541 in step protruding rail 514 on described opposite side clamp plate portion 539 and described left side slippage part 528, for being slidably matched between step groove 541 in step protruding rail 514 on described the right clamp plate portion 549 and described opposite side slippage part 538,
As further improvement: the distance that on described clamping plate, plane 516 pushes up plane to described step protruding rail 514 is 21 to 23 millimeters, the width of step protruding rail 514 is 21 to 23 millimeters; The width of described transition protruding rail 571 is 7 to 9 millimeters, and the height of described transition protruding rail 571 is 6 to 8 millimeters, and the described single-ended opening of step protruding rail 514;
Described slippage lower plane 561 is 21 to 23 millimeters to the distance of described step groove 541 baseplane, and the width of step groove 541 is 21 to 23 millimeters; The width of described transition groove 574 is 7 to 9 millimeters, and the height of described transition groove 574 is 6 to 8 millimeters, and described step groove 541 both ends open;
Be clearance fit between transition groove 574 in transition protruding rail 571 on described the right clamp plate portion 549 and opposite side slippage part 538; Be clearance fit between transition groove 574 in transition protruding rail 571 on described left side clamp plate portion 529 and deckle slippage part 518; Be clearance fit between transition groove 574 in transition protruding rail 571 on described deckle clamp plate portion 519 and the right slippage part 548; Be clearance fit between transition groove 574 in transition protruding rail 571 on described opposite side clamp plate portion 539 and left side slippage part 528.
As further improvement: bottom described cullet collecting cart 300, all around one has four go-cart forked standards 641, go-cart return pulley 640 is had in the middle of go-cart forked standard 641, being rotatable clearance fit between go-cart return pulley 640 center pit and go-cart pivot pin 642 cylindrical, is interference fit between the through hole on go-cart pivot pin 642 two ends and go-cart forked standard 641.
In embodiment, platen rotating shaft 196 outer end of side also have shaft gear section 192 and shaft thread 193, shaft gear section 192 there is rotating shaft keyway 194, runner flat key 168 is furnished with in rotating shaft keyway 194, the effect of runner flat key 168 allows transmission gear 161 drive platen rotating shaft 196 to rotate, and then drives the rotation of test platen 190.
Described test platen 190 there are four Boards wall screws 197, in described isoplanar step cleat assembly 500 at least deckle clamp plate portion 519 clamping plate on plane 516 has four clamping plate step through-holes 501, four sunk screws 19 pass through described clamping plate step through-hole 501 successively and match with described Boards wall screw 197, described deckle clamp plate portion 519 is fixed on described test platen 190, use the immobilizing foundation of deckle clamp plate portion 519, isoplanar step cleat assembly 500 entirety is all fixed on described test platen 190
Casing tube of tension rod 171 outside dimension is than large 7 to 9 millimeters of pull rod stud 172 outside dimension, and the pull rod stud 172 at two ends is all furnished with pull-rod nut 178.In before the front upper through hole of frame 274, frame, after through hole 275, frame, lower through-hole 276 is all the same with the through-hole diameter size of through hole 279 upper after frame, above-mentioned through-hole diameter size all with pull rod stud 172 clearance fit.
Have clamping plate slope 515 inside the clamp plate portion of the ladder isoplanar clamping plate described in four, the angle on clamping plate slope 515 and clamping plate between plane 516 is 55 degree, clamping plate slope 515 is bonded with the rubber compressing tablet 551 of one deck 2.2 millimeters thick.
Device assembling process:
The pull rod stud 172 at the two ends in before upper connecting rod 174 before frame, frame after pull bar 175, frame after lower link 176 and frame on upper connecting rod 179 to pass through after through hole 275 in before the front upper through hole 274 of frame of both sides, frame, frame upper through hole 279 after lower through-hole 276 and frame respectively, there is pull-rod nut 178 immovable fitting each pull rod stud 172 outer end, described casing tube of tension rod 171 two ends are box face 702, and biside plate open frame 200 is fastened in described box face 702 by pull-rod nut 178.
Stud lock pin 189 external thread matches with lock pin bearing 180 inner hole thread, the lock pin bearing 180 of both sides is fixed on locking pin seat screw 186 by four locking pin seat screws respectively, and the cylinder bulb 199 of stud lock pin 189 termination of both sides can enter described test platen 190 locking positioning in the spiral shell cone column lockhole 198 of test platen 190 both sides.
The platen rotating shaft 196 of described test platen 190 both sides coordinates with platen support 163 endoporus is rotatable, and the platen support 163 of both sides is fixed on platen seat screw 160 by four platen seat screws respectively.
Be placed on by gear flat key 168 in the rotating shaft keyway 194 in shaft gear section 192, transmission gear 161 endoporus is placed in shaft gear section 192, transmission gear 161 endoporus also has keyway hold the outstanding position of gear flat key 168; On the shaft thread 193 of shaft gear section 192 outer end, threaded engagement screws on power wheel nut 188, and transmission gear 161 is fastened in the shaft gear section 192 in platen rotating shaft 196 by power wheel nut 188.
Axle flange 154 there are four flange stepped holes 156 waiting radius uniform, four flange screws pass through flange stepped hole 156 successively and match with described handwheel seat screw 157, manual wheel shaft 152 is fixed on corresponding plate frame 200 lateral surface, there is axle jump ring 165 at axle outer end 153 place on manual wheel shaft 152, the axle axial displacement of jump ring 165 for limit manual wheel shaft 152.
The cross bar circular hole impacting cross bar 562 one end is inserted in and impacts on column 566 external cylindrical surface, and fix; The horizontal square hole of impact frame 564 in knocker frame 567 is inserted on the rectangle straight-bar on described impact cross bar 562, and fixes; Laid by servomotor 581 and be fixed on described by the upper plane of knocker frame 567, rotating disk 572 is fixed on the output shaft end on servomotor 581; Quadrangular guide rail 575 is inserted among the vertical square hole 565 of impact frame in knocker frame 567, allow the revolution pivot pin 573 on described rotating disk 572 insert described quadrangular guide rail 575 upper end horizontal concrete chute 584 simultaneously.
When one, will do fragmentation test to tempered glass, step is as follows:
(1), rotate handwheel crank handle 155 by hand, make manual gear 151 be with nutating gear 161 to rotate, then drive test platen 190 rear end lower plane to push down support limit stop 202; Rotate the lock pin crank handle 187 of both sides respectively, match with lock pin bearing 180 inner hole thread by means of stud lock pin 189, the cylinder bulb 199 of stud lock pin 189 termination is entered by described test platen 190 locking positioning in the spiral shell cone column lockhole 198 of test platen 190 both sides, and test platen 190 presents horizontality.
(2), by clamping plate deckle 510 identical for four physical dimensions, the clamping plate left side 520, on the right of clamping plate opposite side 530 and clamping plate, 540 are placed on above test platen 190, for being slidably matched between step groove 541 in step protruding rail 514 on deckle clamp plate portion 519 and the right slippage part 548, the right clamp plate portion 549 on step protruding rail 514 and the step groove 541 in opposite side slippage part 538 between for being slidably matched, for being slidably matched between step groove 541 in step protruding rail 514 on left side clamp plate portion 529 and deckle slippage part 518, for being slidably matched between step groove 541 in step protruding rail 514 on opposite side clamp plate portion 539 and left side slippage part 528, make the clamping plate deckle 510 that four physical dimensions are identical, the clamping plate left side 520, the surrounding ambient in besieged city between 540 on the right of clamping plate opposite side 530 and clamping plate,
(3), above-mentioned surrounding ambient size is greater than the physical dimension of the armourplate glass 600 wanting tested, armourplate glass 600 that will be tested is placed on above the test platen 190 in above-mentioned surrounding ambient, on the right of the clamping plate deckle 510 that mobile four physical dimensions are identical successively, the clamping plate left side 520, clamping plate opposite side 530 and clamping plate 540, the rubber compressing tablet 551 on every clamping plate is made to touch four limit outer rims of the armourplate glass 600 wanting tested;
(4), want after tested armourplate glass 600 is fixed, to regulate impact cross bar 562 height impacted on column 561, revolution knocker 570 along with impact cross bar 562 together, rotate above armourplate glass 600 around impact column 561 cylindrical;
Start servomotor 581, rotating disk 572 is driven to rotate, when the revolution pivot pin 573 on rotating disk 572 is while work rotates, the slippage in the horizontal concrete chute 584 of quadrangular guide rail 575 upper end again of revolution pivot pin 573, drive quadrangular guide rail 575 to move up and down, make the ram hammer of quadrangular guide rail 575 lower end bore point 576 and also move up and down; When ram hammer cone point 576 is displaced downwardly to extreme lower position, armourplate glass 600 can just be touched, and armourplate glass 600 is smashed; The dangerous step that Long-distance Control smashes armourplate glass 600 can be realized, avoid the unexpected splashing of glass breaking moment to injure site operation personnel;
(5) after, armourplate glass 600 is crashed to pieces, ram hammer cone point 576 is extremely high-order along with quadrangular guide rail 575 gos up, servomotor 581 quits work, and turns round knocker 570 along with impacting cross bar 562 together, above impact column 561 cylindrical rotated away armourplate glass 600; Require to detect according to national standard, complete the fragmentation status test of tempered glass;
(6), 540 will to remove on the right of clamping plate opposite side 530 and clamping plate, rotate the lock pin crank handle 187 of both sides in the other direction, make stud lock pin 189 exit the spiral shell cone column lockhole 198 of test platen 190 both sides, remove locking positioning.
With hand shake handwheel crank handle 155 in the other direction, make manual gear 151 be with nutating gear 161 to rotate in the other direction, then drive test platen 190 rear end lower plane to depart from support limit stop 202, after the run-off the straight 10 to 20 of test platen 190 is spent, disposing tempered glass fragment falls among cullet guides 140, drop within described cullet collecting cart 300 upper port by means of described cullet guides 140 lower port, that is: the horizontal projection size that can surround by means of back incline upper surface 661 and three contour end faces 616 is greater than described guides lower ending opening 166 horizontal projection size, the distance that guides lower ending opening 166 position exceeds described back incline upper surface 661 is 27 millimeters, ensure that glass sheet can all fall in cullet collecting cart 300 through cullet guides 140, it can be 28 millimeters lower than the distance of described three contour end faces 616 by means of guides lower ending opening 166 position again, easily cullet collecting cart 300 is separated with cullet guides 140, when the chunk glass in cullet collecting cart 300 is many to when will rafting, cullet collecting cart 300 is moved away.
(7), again start to take turns crank handle 155 with rotation, make manual gear 151 be with nutating gear 161 to rotate, then drive test platen 190 rear end lower plane to push down support limit stop 202; Again rotate the stud lock pin 189 on the lock pin crank handle 187 of both sides respectively, stud lock pin 189 is made to enter by described test platen 190 locking positioning in the spiral shell cone column lockhole 198 of test platen 190 both sides, as long as prepare for next tested armourplate glass 600.
Two, the above-mentioned substantive distinguishing features of the utility model, guarantees to bring following progressive effect:
(1), gear drive drives test platen 190 can rotation vibrational power flow, be convenient to remove chunk glass, be equipped with cullet guides 140 and cullet collecting cart 300, guarantee that chunk glass does not scatter, gear drive combined support block 202 holds the rear lower plane of test platen 190, in conjunction with the lock pin crank handle 187 of both sides, match with lock pin bearing 180 inner hole thread by means of stud lock pin 189, the cylinder bulb 199 of stud lock pin 189 termination is entered described test platen 190 locking positioning in the spiral shell cone column lockhole 198 of test platen 190 both sides, overcome transmission gear 161 and coordinate with manual gear 151 defect not having self-locking, make in whole test process, test platen 190 keeps firmly solid.On the plate frame 200 of particularly side, plane has and impacts column 566, impacts liftable on column 561 and is fixed wtih and impacts cross bar 562, impact slip on cross bar 562 and be fixed wtih revolution knocker 570; Servomotor 581 on revolution knocker 570 can realize the dangerous step that Long-distance Control smashes armourplate glass 600, avoids site operation personnel to suffer the unexpected injury of splashing of glass breaking moment.It is consistent that application revolution knocker 570 realizes each hammer weight, guarantees that crushing test is unified and standard.
(2), the design within described cullet collecting cart 300 upper port is dropped on by means of described cullet guides 140 lower port, back incline upper surface 661 particularly on cullet collecting cart 300, lower than the particular design of described three contour end faces 616, can ensure that glass sheet can all fall in cullet collecting cart 300 through cullet guides 140; Easily cullet collecting cart 300 can be separated with cullet guides 140 again.
(3), isoplanar step cleat assembly 500 is adopted, particularly slippage part is positioned at clamp plate portion one end and is overlapped on plane on clamp plate portion, and described slippage lower plane 561 is in sustained height with plane 516 on described clamping plate, guarantee that tested armourplate glass 600 surrounding is in same plane and is fixed, guarantee glass surrounding uniform force.
(4), between the step groove 541 of every ladder isoplanar, limit clamping plate and adjacent step protruding rail 514 for being slidably matched, realize can regulating arbitrarily continuously the armourplate glass 600 of different specification size.
(5) angle on, described clamping plate slope 515 and clamping plate between plane 516 is 54-56 to spend, and described clamping plate slope 515 is bonded with one deck rubber compressing tablet 551, adjustment width armourplate glass 600 carried out plane spacing while, a downward component can be produced, make tested armourplate glass 600 touch test platen 190, avoid the uneven generation explosion of armourplate glass 600 local pressure.
(6), achieve detection experiment overall process and save disposable product adhesive tape, not only save test consumables cost, avoid contaminated environment; Also shorten the activity duration, the tape residue on test platen 190 need not be removed clean after each test, only need to remove clean cullet, just can implement experiment test operation next time, make work efficiency improve twice; Priorly thoroughly avoid because adhesive tape is burst by tempered glass the possibility that strength collapses out, the personal safety of operating personnel is more secure.

Claims (5)

1. a gear turntable ram hammer step pressuring plate glass test rack, comprise test platen (190) and plate frame (200), have four structure cover pull bars between two plate frames (200), every structure cover pull bar two ends are combined with pull-rod nut (178); There is platen rotating shaft (196) described test platen (190) both sides, the platen rotating shaft (196) of both sides is rotatable to be respectively fixed in platen support (163), and platen support (163) is fixed on the upper plane of plate frame (200); There is support limit stop (202) described plate frame (200) position, upper back, support limit stop (202) holds test platen (190) lower plane afterwards, two plate frames (200) are integrally fixed by four structure cover pull bars together, it is characterized in that:
The platen rotating shaft (196) of side is also fixed with transmission gear (161), transmission gear (161) is combined with manual gear (151), manual gear (151) is rotatable to be fixed in manual wheel shaft (152), there is axle flange (154) manual wheel shaft (152) the inner, axle flange (154) is fixed on corresponding plate frame (200) lateral surface, there is axle jump ring (165) manual wheel shaft (152) outer end, axle jump ring (165) gear is at described manual wheel shaft (152) lateral surface, manual gear (151) lateral surface there is handwheel step circle (159), handwheel step circle (159) is fixedly connected with handwheel cross bar (185), handwheel cross bar (185) outer end also has handwheel crank handle (155),
The upper plane of plate frame (200) of side has impact column (566), impact the upper liftable of column (566) and be fixed wtih impact cross bar (562), impact the upper slip of cross bar (562) and be fixed wtih revolution knocker (570), revolution knocker (570) comprises knocker frame (567), servomotor (581) and quadrangular guide rail (575);
Described knocker frame (567) has impact the vertical square hole of frame (565) and, impacting the horizontal square hole of frame (564), impacting between four faceted pebbles on the horizontal square hole of frame (564) and described impact cross bar (562) for being slidably matched;
Described servomotor (581) base holes is fixed in the upper plane of knocker frame (567), servomotor (581) output port is fixed with rotating disk (572); Rotating disk (572) there is revolution pivot pin (573);
For liftable is slidably matched between described quadrangular guide rail (575) and the described vertical square hole of impact frame (565), described quadrangular guide rail (575) lower end is ram hammer cone point (576), quadrangular guide rail (575) upper end is horizontal concrete chute (584), for being slidably matched between horizontal concrete chute (584) inwall and described revolution pivot pin (573);
Test platen (190) described in both sides there is spiral shell bore column lockhole (198), the upper plane of described plate frame (200) is fixed with lock pin bearing (180), stud lock pin (189) inner termination has cylinder bulb (199), there is lock pin crank handle (187) stud lock pin (189) outer end, stud lock pin (189) external thread matches with described lock pin bearing (180) inner hole thread, and described cylinder bulb (199) can enter locking positioning in described spiral shell cone column lockhole (198);
Described four structures cover pull bars are respectively: before frame before upper connecting rod (174), frame in pull bar (175), upper connecting rod (179) after lower link (176) and frame after frame, before frame, before upper connecting rod (174), frame, after middle pull bar (175), frame, lower link (176) is all the same with the geomery of upper connecting rod after frame (179), is all made up of the pull rod stud (172) at casing tube of tension rod (171) and two ends;
The upper plane of described test platen (190) is fixed wtih isoplanar step cleat assembly (500), before described frame, after upper connecting rod (174) and described frame, upper connecting rod (179) is fixed wtih cullet guides (140) together, and cullet guides (140) lower port drops within cullet collecting cart (300) upper port.
2. a kind of gear turntable ram hammer step pressuring plate glass test rack according to claim 1, it is characterized in that: described test platen (190) has Boards wall screw (197), in described isoplanar step cleat assembly (500) at least one clamp plate portion clamping plate on plane (516) has clamping plate step through-hole (501), sunk screw (195) passes through described clamping plate step through-hole (501) and matches with described Boards wall screw (197).
3. a kind of gear turntable ram hammer step pressuring plate glass test rack according to claim 1, it is characterized in that: the upper plane of every only described plate frame (200) is respectively arranged with two platen seat screws (160) and two locking pin seat screws (186), the plate side of plate frame (200) there is the front upper through hole of horizontally disposed frame (274), through hole (275) in before frame, through hole (279) is gone up after lower through-hole (276) and frame after frame, at least the plate frame (200) of side is upper also has four horizontally disposed handwheel seat screws (157).
4. a kind of gear turntable ram hammer step pressuring plate glass test rack according to claim 1, it is characterized in that: described cullet guides (140) surrounded together with end swash plate (141) after container and container front vertical plate (143) by container both sides swash plate (142), upper hook (184) and the front upper hook of container (148) after having container before and after cullet guides (140) upper end open respectively, the front upper hook of container (148) fixedly to hang over before frame on upper connecting rod (174), after described container, upper hook (184) fixedly to hang over after frame on upper connecting rod (179), cullet guides (140) lower ending opening four limit surrounds a guides lower ending opening (166),
Described cullet collecting cart (300) flat board has respectively collecting cart vertical plates on both sides (612) and collecting cart back incline (619) and collecting cart front vertical plate (610), collecting cart vertical plates on both sides (612) front end also has collecting cart handle (622); Described collecting cart vertical plates on both sides (612) and collecting cart front vertical plate (610) surround one three contour end faces (616), and the back incline upper surface (661) on described collecting cart back incline (619) is 48 millimeters lower than the distance of described three contour end faces (616);
The horizontal projection size that back incline upper surface (661) surrounds with three contour end faces (616) is greater than described guides lower ending opening (166) horizontal projection size, the distance that guides lower ending opening (166) position exceeds described back incline upper surface (661) is 23 millimeters, and guides lower ending opening (166) position is 25 millimeters lower than the distance of described three contour end faces (616);
Described all around one, cullet collecting cart (300) bottom has four go-cart forked standards (641), go-cart return pulley (640) is had in the middle of go-cart forked standard (641), being rotatable clearance fit between go-cart return pulley (640) center pit and go-cart pivot pin (642) cylindrical, is interference fit between the through hole on go-cart pivot pin (642) two ends and go-cart forked standard (641).
5. a kind of gear turntable ram hammer step pressuring plate glass test rack according to claim 1, it is characterized in that: described isoplanar step cleat assembly (500) is made up of the ladder isoplanar clamping plate that four physical dimensions are identical, is respectively: on the right of clamping plate deckle (510), the clamping plate left side (520), clamping plate opposite side (530) and clamping plate (540); Every ladder isoplanar clamping plate are made up of clamp plate portion and slippage part, clamping plate deckle (510) comprises deckle clamp plate portion (519) and deckle slippage part (518), the clamping plate left side (520) comprises left side clamp plate portion (529) and left side slippage part (528), clamping plate opposite side (530) comprises opposite side clamp plate portion (539) and opposite side slippage part (538), and on the right of clamping plate, (540) comprise the right clamp plate portion (549) and the right slippage part (548);
Described slippage part is positioned at described clamp plate portion one end and is overlapped on plane on clamp plate portion; The lower surface of described slippage part is slippage lower plane (561), slippage lower plane (561) there is step groove (541), the upper surface of described clamp plate portion is plane (516) on clamping plate, and plane (516) has step protruding rail (514) with clamping plate; Described slippage lower plane (561) is in sustained height with plane (516) on described clamping plate;
For being slidably matched between step groove (541) in step protruding rail (514) on described deckle clamp plate portion (519) and described the right slippage part (548), for being slidably matched between step groove (541) in step protruding rail (514) on described left side clamp plate portion (529) and described deckle slippage part (518), for being slidably matched between step groove (541) in step protruding rail (514) on described opposite side clamp plate portion (539) and described left side slippage part (528), for being slidably matched between step groove (541) in step protruding rail (514) on described the right clamp plate portion (549) and described opposite side slippage part (538).
CN201520886427.6U 2015-11-09 2015-11-09 Gear revolving stage jump bit step clamp plate glass test rack Expired - Fee Related CN205091186U (en)

Priority Applications (1)

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CN201520886427.6U CN205091186U (en) 2015-11-09 2015-11-09 Gear revolving stage jump bit step clamp plate glass test rack

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520886427.6U CN205091186U (en) 2015-11-09 2015-11-09 Gear revolving stage jump bit step clamp plate glass test rack

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CN205091186U true CN205091186U (en) 2016-03-16

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