CN205087547U - Always grow up fin group bracket of automatic intubate system of U type pipe of fin - Google Patents

Always grow up fin group bracket of automatic intubate system of U type pipe of fin Download PDF

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Publication number
CN205087547U
CN205087547U CN201520674844.4U CN201520674844U CN205087547U CN 205087547 U CN205087547 U CN 205087547U CN 201520674844 U CN201520674844 U CN 201520674844U CN 205087547 U CN205087547 U CN 205087547U
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CN
China
Prior art keywords
fin
pilot pin
fins set
support body
fin assembly
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Expired - Fee Related
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CN201520674844.4U
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Chinese (zh)
Inventor
郝新浦
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Xuzhou DKEC Electrical Technology Co Ltd
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Xuzhou DKEC Electrical Technology Co Ltd
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Priority to CN201520674844.4U priority Critical patent/CN205087547U/en
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Publication of CN205087547U publication Critical patent/CN205087547U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses an always grow up fin group bracket of automatic intubate system of U type pipe of fin sets up under the fin assembly retinue frock transposition working cell (4) of fin assembly automatic intubate system, including support body (1), pilot pin (2) and step drive part (3), the pilot pin is the cylindric structure of vertical setting, and the toper is set to at its top, the pilot pin set up into many equipartition interval fixed connection around, on the supporting baseplate of support body, the length and size of pilot pin is greater than the height dimensions of fin group, the bottom of pilot pin is equipped with location step (21), the step drive part sets up in the bottom of support body, and the step drive part is connected with the industrial control computer electricity. This fin group bracket can be convenient for the fin that fin group picked the manipulator and pick, stops the human factor to the influence of production progress, and the fin assembly that is applicable to the automatic intubate system of fin assembly of two digital ware mills picks puts things in good order the unit.

Description

The fins set bracket of fin always growth U-tube automatic intubation system
Technical field
The utility model relates to a kind of fins set bracket, and specifically a kind of fins set bracket being applicable to the radiator of A/C, the fin always growth U-tube automatic intubation system of condenser fin always growth U-tube intubate operation, belongs to A/C manufacturing technology field.
Background technology
Usually needing the heat-exchanger rig surface of carrying out heat trnasfer by increasing the stronger sheetmetal of permeability of heat, increase the heat transfer sheet area of heat-exchanger rig, improve heat exchange efficiency, the sheetmetal with this function is referred to as fin.
Have two main heat exchanger in A/C, i.e. radiator and condenser, the side working medium of this two large heat exchanger is refrigerant, opposite side is air, in order to the heat transfer of enhanced heat exchange device, generally take compact Layout heat interchanging area in air side, A/C adopts compact fin-tube type heat exchanger mostly.
The fin of compact fin-tube type heat exchanger is generally provided with multiple can with the mounting hole of copper pipe major diameter fit, manufacturing process is generally first by fin punch forming, then long U-shaped copper pipe is penetrated side by side the mounting hole on multiple fin, finally carry out expand tube at the open end of long U-shaped copper pipe, long U-shaped copper pipe inside is grafting weld little U-shaped copper pipe and be communicated with successively by each long U-shaped copper pipe again after drying, and is about to all long U-shaped copper pipes and is communicated with into a passage.
Current A/C maker still adopts manual work in a large number in the fin always growth U-tube intubate operation of radiator and condenser, namely artificial long U-shaped copper pipe to be inserted in the neat fin of piling one by one, complete artificial insert long U-tube after fin assembly enter lower road little U-tube intubate operation again.
The intubation system automatically inserting long U-tube is had, the long U-tube in the horizontal or vertical direction that normally horizontal grafting is arranged side by side in prior art.
Also there is following defect in the mode of production of this artificial intubate and existing automatic intubation:
1. manually carry out intubation owing to adopting, therefore operating personal sense of responsibility, the impact of the human elements such as mood on manufacturing schedule is larger, and due to front road punching press fin operation and copper pipe bending process be all pass through power operation, efficiency is higher, therefore for meeting normally carrying out of follow-up expand tube operation, often need to arrange many people to carry out manually inserting long U-tube operation simultaneously, labor intensity of operating staff is large, efficiency is low, and often cause preceding working procedure to accumulate too many output because personnel placement is unreasonable, the situation that later process holds up work for lack of material, automation degree of equipment is low, capacity utilization rate is low, production capacity can not ensure,
2., because intubate operation adopts manual operation, therefore require higher to the technical ability of operating personal and skill level, the skilled operation degree of multiple operating personal is uneven is also affecting manufacturing schedule in varying degrees, and easily causes unstable product quality;
3. because the fins set of the made insertion hole of upper track fin punching operation is for preventing from being scattered normally by pilot pin vertical display, therefore can cause the crawl of the fins set of the horizontal inserting mode of existing automatic intubation system with pile up more difficult, if first by fins set horizontal positioned, increase the operation of horizontal fins set on the one hand, horizontal fins set is more easily scattered on the other hand, additionally need increase detent mechanism, structure is more complicated, and the idle travel of fins set catching robot is longer, the accuracy captured can reduce, and captures efficiency not high.
Summary of the invention
For above-mentioned prior art Problems existing, the utility model provides the fins set bracket of a kind of fin always growth U-tube automatic intubation system, the fin can being convenient to fins set catching robot captures, and stops the impact of human element on manufacturing schedule, ensures production efficiency.
To achieve these goals, this fins set bracket is arranged on immediately below the fin assembly accompany frock transposition working cell of fin assembly automatic intubation system, comprises support body, pilot pin and stepper drive parts;
Described support body comprises support frame and support baseboard;
Described pilot pin is the cylindrical-shaped structure vertically arranged, its outside dimension coordinates with the internal diameter size in the poling hole of fins set, taper is arranged at its top, pilot pin is set to more than one piece, uniform interval, front and back is fixedly connected on the support baseboard of support body, before and after pilot pin, the spacing dimension at uniform interval is greater than the width dimensions of fins set, the length dimension of pilot pin is greater than the height dimension of fins set, pilot pin is spatially crisscross arranged with the pilot pin of the pilot pin retractor device of fin assembly accompany frock transposition working cell, and the bottom of pilot pin is provided with positioning step;
Described stepper drive parts are arranged on below support body, comprise the coordinate step motion control of horizontal fore-and-aft direction, and stepper drive parts are electrically connected with the industrial control computer of fin assembly automatic intubation system electric-controlled unit.
As preferred version of the present utility model, described stepper drive parts comprise the docking facilities being arranged on ground step drive device, translate stage and being arranged on support body rear end; Step drive device is fixedly installed on the ground of rear end immediately below fin assembly accompany frock transposition working cell, and its telescopic end is arranged forward, and telescopic end end is provided with positioning and clamping mechanism; Translate stage is arranged on the front of step drive device, translate stage upper surface is provided with support body detent mechanism, translate stage front end is provided with platform positioning mechanism, and support body detent mechanism and platform positioning mechanism are electrically connected with the industrial control computer of fin assembly automatic intubation system electric-controlled unit respectively; The telescopic end position of the corresponding step drive device of docking facilities is arranged, and comprises the docking mechanism coordinated with the positioning and clamping mechanism of the telescopic end end entering actuating device.
As further improvement of the utility model scheme, described step drive device and docking facilities are all symmetrical set as two pieces.
As preferred version of the present utility model, described step drive device comprises stepping motor, driven wheel and flexible tooth bar.
As further improvement of the utility model scheme, the Support Position of described pilot pin same row's fins set on the support baseboard of support body at least arranges two pieces.
Compared with prior art, the fins set bracket of this fin always growth U-tube automatic intubation system is that the fin assembly of fin assembly automatic intubation system captures a part of piling up unit, owing to being the fins set of vertically piling up the good insertion hole of punching press coordinating fin assembly accompany frock transposition working cell, therefore structure simple, be convenient to fins set catching robot and pile up fins set up and down, realize automation mechanized operation, production efficiency is higher, can eliminate the impact of human element on manufacturing schedule and poling quality completely; Owing to being provided with stepper drive parts, therefore the idle travel of fins set catching robot can be shortened, can ensure to capture the accuracy of fins set and higher crawl efficiency under realizing the prerequisite of less installing space and volume, the fin assembly being applicable to the fin assembly automatic intubation system of digitalisation Liang Qi factory captures piles up unit simultaneously.
Accompanying drawing explanation
Fig. 1 is the structural representation after the utility model enters fin always growth U-tube automatic intubation system;
Fig. 2 is structural representation of the present utility model.
In figure: 1, support body, 2, pilot pin, 21, positioning step, 3, stepper drive parts, 31, step drive device, 32, translate stage, 33, docking facilities, 4, fin assembly accompany frock transposition working cell, 5, support frame.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described further.
As shown in Figure 1 and Figure 2, the fins set bracket of this fin always growth U-tube automatic intubation system is arranged on immediately below the fin assembly accompany frock transposition working cell 4 of fin assembly automatic intubation system, comprises support body 1, pilot pin 2 and stepper drive parts 3.
Described support body 1 comprises support frame and support baseboard.
Described pilot pin 2 is the cylindrical-shaped structures vertically arranged, its outside dimension coordinates with the internal diameter size in the poling hole of fins set, taper is arranged at its top, pilot pin 2 is set to more than one piece, uniform interval, front and back is fixedly connected on the support baseboard upper surface of support body 1, before and after pilot pin 2, the spacing dimension at uniform interval is greater than the width dimensions of fins set, the length dimension of pilot pin 2 is greater than the height dimension of fins set, pilot pin 2 is spatially crisscross arranged with the pilot pin of the pilot pin retractor device of fin assembly accompany frock transposition working cell 4, the bottom of pilot pin 2 is provided with positioning step 21, the fins set cross-under of the good insertion hole of punching press is in pilot pin 2, front and back are uniform piles up on positioning step 21.
Described stepper drive parts 3 are arranged on below support body 1, comprise the coordinate step motion control of horizontal fore-and-aft direction, stepper drive parts 3 are electrically connected with the industrial control computer of fin assembly automatic intubation system electric-controlled unit, and stepper drive parts 3 can drive support body 1 stepping on horizontal fore-and-aft direction to move.
As shown in Figure 1, during initial condition, three fin assembly accompany frocks are positioned at left section of fin assembly accompany frock track or on forward and backward two driving surfaces of right section of upper, fin assembly accompany frock transposition working cell 4; Fin assembly accompany frock bottom forward and backward two driving surfaces of fin assembly accompany frock transposition working cell 4 stretch backing device be positioned at fin assembly accompany frock rear portion, be in complete retraction state; Fins set capture pile up manipulator be positioned at fin assembly accompany frock transposition working cell 4 leading face front, be in and open dead state towards fin assembly accompany frock transposition working cell 4 leading face.
After this fins set bracket of fully loaded fins set is entered into desired location by lower floor's front medial location that is artificial or automatical pilot transportation vehicle self-supporting frame 5 and is positioned by stepper drive parts 3, fin assembly automatic intubation system starts.
The industrial control computer of ECU (Electrical Control Unit) sends the pilot pin retractor device first action that instruction makes fin assembly accompany frock transposition working cell 4 leading face, pilot pin vertically extend out to setpoint distance, then industrial control computer sends instruction and fins set is captured pile up manipulator and be vertically displaced downwardly to desired location, self-align step 21 upper surface to support body 1 support baseboard between gap insert the backing mechanism of manipulator, move on vertical after capturing the anterior first row fins set in this fins set bracket, crawled first row fins set departs from pilot pin 2 in upper process of moving, be enclosed within the pilot pin of the pilot pin retractor device of fin assembly accompany frock transposition working cell 4 leading face simultaneously, on move to desired location after, industrial control computer sends instruction makes the fin assembly accompany frock be positioned on the leading face of the fin assembly accompany frock transposition working cell 4 backing device action that stretches stretch out completely, first row fins set namely the pilot pin of the pilot pin retractor device of fin assembly accompany frock transposition working cell 4 leading face and fin assembly accompany frock stretch backing device positioning action under be positioned at the fin assembly accompany frock be positioned on the leading face of fin assembly accompany frock transposition working cell 4, fins set captures to pile up to withdraw after manipulator unclamps first row fins set to initial position and awaits orders,
Then industrial control computer sends instruction and makes fin assembly accompany frock transposition working cell 4 rotate 180 ° and locate, the fin assembly accompany frock that fin assembly accompany frock transposition working cell 4 leading face is carried with first row fins set rotates to rear portion, then industrial control computer sends instruction and makes to be positioned at the pilot pin retractor device action on the leading face of fin assembly accompany frock transposition working cell 4, pilot pin retraction moves to initial position, depart from first row fins set, then in the face of the intubate unit of fin assembly accompany frock transposition working cell 4 leading face can carry out intubation,
Behind fin assembly accompany frock transposition working cell 4, driving surface carries empty fin assembly accompany frock rotation to anterior simultaneously, the action of industrial control computer control step drive element 3 makes this fins set bracket forward after stepping step pitch, same as above can synchronously carrying out captures the second row fins set in fins set bracket 1, completes and captures second row fins set and await orders behind location;
After the fin assembly accompany frock on the leading face of fin assembly accompany frock transposition working cell 4 completes intubate, industrial control computer sends instruction again makes fin assembly accompany frock transposition working cell 4 rotate 180 ° and locate, be positioned at behind fin assembly accompany frock transposition working cell 4 on driving surface, can intubation be carried out with the fin assembly accompany frock of second row fins set;
Simultaneously, be positioned at the fin assembly accompany frock being loaded with the first row fins set completing intubate on the leading face of fin assembly accompany frock transposition working cell 4 after the fin assembly accompany frock fixing device of fin assembly accompany frock transposition working cell 4 leading face unclamps, fin assembly accompany frock push-pull device at fixed stretch out subsequently and clamp the sky being positioned at fin assembly accompany frock track left end or right-hand member fin assembly accompany frock and be loaded with intubate first row fins set fin assembly accompany frock and promote empty fin assembly accompany frock simultaneously and move to middle part along fin assembly accompany frock track, the fin assembly accompany frock of the first row fins set being loaded with intubate is pulled to move along fin assembly accompany frock track to the fin assembly accompany frock track other end, the fin assembly accompany frock being loaded with the first row fins set completing intubate is moved to the other end of fin assembly accompany frock track and locates, empty fin assembly accompany frock is positioned on the leading face of fin assembly accompany frock transposition working cell 4 simultaneously, then industrial control computer sends instruction and makes fin assembly pile up manipulator to carry out capturing the first row fins set completing intubate in fin assembly accompany frock, pile up according to program setting on fin assembly bracket by the first row fins set completing intubate after crawl, fin assembly is piled up to withdraw after manipulator unclamps the first row fins set completing intubate to initial position and is awaited orders, after industrial control computer control step drive element 3 makes this fins set bracket walk forward again to enter a step pitch, fins set capture pile up manipulator synchronously carry out in this fins set bracket the 3rd row fins set, by that analogy, realize uninterruptedly carrying out the material loading of fins set and completing the piling up of fins set of intubate.
Described stepper drive parts 3 can be arranged on the bottom of support body 1, stepping is realized by the wheel of drive installation on support body 1, also can install on the ground, translate stage is coordinated to realize stepping by push-and-pull support body 1, because the first scheme needs additionally to arrange power supply on support body 1, organization establishes is more complicated, industrial control computer is direct control step not easily, and digitalisation Liang Qi factory adopts automatical pilot transportation vehicle to carry out transported material usually, automatical pilot transportation vehicle normally pierces the bottom of support body 1 and transports after being propped up disengaging ground, support body 1 usual position after automatical pilot transportation vehicle is accurately located and withdrawn from wheel can change, and then impact captures precision, and first scheme realizes the direct control step of industrial control computer by the mode being arranged on ground drive element and being electrically connected with industrial control computer, and support body 1 position after automatical pilot transportation vehicle is accurately located and withdrawn from can not change, therefore preferred first scheme, namely, as preferred version of the present utility model, described stepper drive parts 3 comprise and are arranged on ground step drive device 31, translate stage 32 and the docking facilities 33 being arranged on support body 1 rear end, step drive device 31 is fixedly installed on the ground of rear end immediately below fin assembly accompany frock transposition working cell 4, and its telescopic end is arranged forward, and telescopic end end is provided with positioning and clamping mechanism, translate stage 32 is for carrying support body 1, be arranged on the front of step drive device 31, translate stage 32 can be moved freely in the longitudinal direction by mechanisms such as slide rails, translate stage 32 upper surface is provided with support body detent mechanism, translate stage 32 front end is provided with platform positioning mechanism, and support body detent mechanism and platform positioning mechanism are electrically connected with the industrial control computer of fin assembly automatic intubation system electric-controlled unit respectively, the telescopic end position of the corresponding step drive device 31 of docking facilities 33 is arranged, and comprises the docking mechanism coordinated with the positioning and clamping mechanism of the telescopic end end entering actuating device 31, during initial condition, translate stage 32 is positioned at the end position in step drive device 31 front and is located by platform positioning mechanism, after the lower floor's front medial location carrying support body 1 self-supporting frame 5 when automatical pilot transportation vehicle holder enters into the desired location in translate stage 32, automatical pilot transportation vehicle is withdrawn from, support body detent mechanism clamping and positioning in translate stage 32, namely the support body 1 of fully loaded fins set is positioned in translate stage 32, then industrial control computer control step actuating device 31 action makes its telescopic end extend out to desired location to dock with docking facilities 33, the docking mechanism of docking facilities 33 is located and clamps by the positioning and clamping mechanism of telescopic end end, and namely support body 1 is connected with step drive device 31 together with translate stage 32, then industrial control computer parametric controller detent mechanism unclamps, step drive device 31 action makes its telescopic end retraction to program setting position, fins set crawl is piled up manipulator and can be captured the first row fins set being positioned at support body 1 front portion, after crawl completes, the action of industrial control computer control step actuating device 31 makes its telescopic end stretch out a step pitch, fins set crawl is piled up manipulator and can be captured the second row fins set being positioned at support body 1 front portion, by that analogy, until complete last row's fins set capturing and be positioned at support body 1 rear portion, then industrial control computer control step actuating device 31 action makes its telescopic end stretch out the end position support body 1 of zero load being pushed out to translate stage 32, the locking of industrial control computer parametric controller detent mechanism, after positioning and clamping mechanism unclamps docking facilities 33, support body detent mechanism unclamps of step drive device 31 telescopic end end, step drive device 31 retraction is awaited orders to initial position, and automatical pilot transportation vehicle can enter to be transported the support body 1 of zero load.
For ensureing the steady straight line stepping of this fins set bracket in working process, prevent sideslip, as further improvement of the utility model scheme, described step drive device 31 and docking facilities 33 are all symmetrical set as two pieces, and the action of two pieces step drive device 31 synchronization telescope can realize the steady straight line stepping of this fins set bracket.
Described step drive device 31 can adopt the flexible realization of step motor control Hydraulic Pump and then hydraulic control cylinder to stretch, also the flexible realization of the rotation of step motor control screw and then control screw mandrel can be adopted to stretch, also the flexible realization of the rotation of step motor control gear and then control tooth bar can be adopted to stretch, because the third scenario-frame is simpler, easily realize installation and the control of positioning and clamping mechanism, therefore the third scheme preferred, namely, as preferred version of the present utility model, described step drive device 31 comprises stepping motor, driven wheel and flexible tooth bar.
In order to ensure firm support fins set, prevent fins set from deflecting, as further improvement of the utility model scheme, the Support Position of described pilot pin 2 same row's fins set on the support baseboard of support body 1 at least arranges two pieces.
The fins set bracket of this fin always growth U-tube automatic intubation system is that the fin assembly of fin assembly automatic intubation system captures a part of piling up unit, owing to being the fins set of vertically piling up the good insertion hole of punching press coordinating fin assembly accompany frock transposition working cell 4, therefore structure simple, be convenient to fins set catching robot and pile up fins set up and down, realize automation mechanized operation, production efficiency is higher, can eliminate the impact of human element on manufacturing schedule and poling quality completely; Owing to being provided with stepper drive parts 3, therefore the idle travel of fins set catching robot can be shortened, can ensure to capture the accuracy of fins set and higher crawl efficiency under realizing the prerequisite of less installing space and volume, the fin assembly being applicable to the fin assembly automatic intubation system of digitalisation Liang Qi factory captures piles up unit simultaneously.

Claims (5)

1. the fins set bracket of a fin always growth U-tube automatic intubation system, it is characterized in that, this fins set bracket is arranged on immediately below fin assembly accompany frock transposition working cell (4) of fin assembly automatic intubation system, comprises support body (1), pilot pin (2) and stepper drive parts (3);
Described support body (1) comprises support frame and support baseboard;
Described pilot pin (2) is the cylindrical-shaped structure vertically arranged, its outside dimension coordinates with the internal diameter size in the poling hole of fins set, taper is arranged at its top, pilot pin (2) is set to more than one piece, uniform interval, front and back is fixedly connected on the support baseboard of support body (1), before and after pilot pin (2), the spacing dimension at uniform interval is greater than the width dimensions of fins set, the length dimension of pilot pin (2) is greater than the height dimension of fins set, pilot pin (2) is spatially crisscross arranged with the pilot pin of the pilot pin retractor device of fin assembly accompany frock transposition working cell (4), the bottom of pilot pin (2) is provided with positioning step (21),
Described stepper drive parts (3) are arranged on support body (1) below, comprise the coordinate step motion control of horizontal fore-and-aft direction, stepper drive parts (3) are electrically connected with the industrial control computer of fin assembly automatic intubation system electric-controlled unit.
2. the fins set bracket of fin according to claim 1 always growth U-tube automatic intubation system, it is characterized in that, described stepper drive parts (3) comprise the docking facilities (33) being arranged on ground step drive device (31), translate stage (32) and being arranged on support body (1) rear end; Step drive device (31) is fixedly installed on the ground of rear end immediately below fin assembly accompany frock transposition working cell (4), and its telescopic end is arranged forward, and telescopic end end is provided with positioning and clamping mechanism; Translate stage (32) is arranged on the front of step drive device (31), translate stage (32) upper surface is provided with support body detent mechanism, translate stage (32) front end is provided with platform positioning mechanism, and support body detent mechanism and platform positioning mechanism are electrically connected with the industrial control computer of fin assembly automatic intubation system electric-controlled unit respectively; The telescopic end position of docking facilities (33) corresponding step drive device (31) is arranged, and comprises the docking mechanism coordinated with the positioning and clamping mechanism of the telescopic end end entering actuating device (31).
3. the fins set bracket of fin according to claim 1 and 2 always growth U-tube automatic intubation system, is characterized in that, described step drive device (31) and docking facilities (33) are all symmetrical set as two pieces.
4. the fins set bracket of fin according to claim 3 always growth U-tube automatic intubation system, is characterized in that, described step drive device (31) comprises stepping motor, driven wheel and flexible tooth bar.
5. the fins set bracket of fin according to claim 1 and 2 always growth U-tube automatic intubation system, it is characterized in that, the Support Position of described pilot pin (2) same row's fins set on the support baseboard of support body (1) at least arranges two pieces.
CN201520674844.4U 2015-09-01 2015-09-01 Always grow up fin group bracket of automatic intubate system of U type pipe of fin Expired - Fee Related CN205087547U (en)

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Application Number Priority Date Filing Date Title
CN201520674844.4U CN205087547U (en) 2015-09-01 2015-09-01 Always grow up fin group bracket of automatic intubate system of U type pipe of fin

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110873483A (en) * 2018-08-31 2020-03-10 临沂市云旭新能源科技有限公司 Water source heat pump condenser heat exchange copper pipe assembly process equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110873483A (en) * 2018-08-31 2020-03-10 临沂市云旭新能源科技有限公司 Water source heat pump condenser heat exchange copper pipe assembly process equipment

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Granted publication date: 20160316