Automatic material collating unit
Technical field
The utility model belongs to automatic machine equipment field, specifically, relates to a kind of automatic material collating unit.
Background technology
In the high-speed automated production process of material, especially pipe or column, leading portion machines, cloth is listed in towards the product attitude on following process device usually uncertain, conveniently subsequent automated batch machining operation is carried out to product, we need to give pose adjustment in advance to material at random, make it be in same direction, facilitate the further process operation of rear end.The arrangement of current material is not all manually arrange, not a set of automation equipment that can be used for this operation, although can arrange, be the increase at the bottom of the working strength of people, efficiency, cost is high, and limitation is large.Based on this, the utility model provides a kind of scheme solving this problem.
Utility model content
For liberation labour power, increase work efficiency, the utility model is created and is provided a kind of automatic material collating unit, and this device can not only substitute manually, and can high efficiencyly arrange as required, reduces productive costs.
For solving the problems of the technologies described above, the utility model provides a kind of automatic material collating unit, and comprise feed bin, drive division and arrangement portion, feed bin is connected with arrangement portion, and described drive division is connected with arrangement portion, moves for driving arrangement portion.
Further, described arrangement portion comprises cylinder and the guar plate that arrange corresponding to cylinder, and described guar plate is circular shape, and described guar plate is fixed on its periphery and and forms the passage passed through for material between cylinder.Cylinder is used for driving material to move, and guar plate is used for retraining the material in transfer, and the distance between guar plate and cylinder, according to the size adjusting of material, reaches the object with cylinder cooperatively Critical Item.
Further, described cylinder surface is provided with groove, and described groove size and material match.
Further, described groove comprises bottom land and groove top, and described groove top surface is arranged to inclined-plane.
Further, described groove comprises bottom land and groove top, described groove top comprises chamfered portion and cambered surface part, described chamfered portion and cambered surface part all parallel with centre of the drum direction of principal axis, described chamfered portion is connected with cambered surface part, and described chamfered portion area accounts for the 1/3-4/5 of the groove top gross area.This design can make the transmission transition of material more gentle, and make the not crowded material of groove, combing material success ratio high, fault rate reduces greatly, significantly improves Homes Using TV.
Further, described groove is distributed on cylinder surface.By arranging the spacing between groove, realize the distance needing interval between the material by combing.
Further, described guar plate radian is 30-180 °.The size of guar plate is used for adjusting the required distance rotated of material combing, and when material rotates to assigned address, guar plate is Critical Item no longer.
Further, described cylinder is installed on the supporting plate by central rotating shaft, and described cylinder two ends are fixed with end cap respectively, and described end cap is connected with central rotating shaft by key; Described central rotating shaft two ends are connected with stay bearing plate respectively by bearing.Cylinder, end cap, central rotating shaft link together, and become as a whole, without relatively rotating.Central rotating shaft can relatively rotate with stay bearing plate.
Further, described drive division comprises motor, and the reductor be connected with motor, and described reductor is connected with central rotating shaft by coupler.
Further, described material is pipe or column.
Working process of the present utility model is: material is consistent with the groove direction of cylinder, is placed in feed bin, rotarily drives cylinder synchronous axial system by motor.Material under gravity automatic landing of rolling from feed bin in the groove of cylinder, by the rotation of cylinder, rely on the constraint of guar plate, material is allowed to rotate together along with cylinder in the groove of cylinder, when material rotates to assigned address, guar plate is Critical Item no longer, and material is under self gravitation effect, automatically disengage cylinder and fall out, realizing the arrangement of material.
This mechanical device utilizes arrangement portion to realize combing material, utilizes the interval between adjacent grooves to realize there is certain spacing by between combing material out.Control the startup of motor, stopping, rotating speed by control system, according to the demand of production scene, continuous rotation can be realized, also can realize batch (-type) and rotate, thus both can realize continous way and arrange out material, also can realize batch finishing and go out material.
The beneficial effects of the utility model are: by simple physical construction, achieve material, especially the arrangement of pipe or column, instead of artificial, improve work efficiency.
Accompanying drawing explanation
Fig. 1 is integral structure schematic diagram of the present utility model;
Fig. 2 is the structural representation of the utility model cylinder;
Fig. 3 is a structural representation of the utility model cylinder gap;
Another structural representation of Fig. 4 position the utility model cylinder gap;
Wherein, 1, feed bin; 2, cylinder; 3, guar plate; 4, end cap; 5, central rotating shaft; 6, stay bearing plate; 7, coupler; 8, reductor; 9, motor;
20, groove; 201, bottom land; 202, groove top; 202a, chamfered portion; 202b, cambered surface part.
Detailed description of the invention
Below detailed description of the invention of the present utility model is described in detail.Should be understood that, detailed description of the invention described herein, only for instruction and explanation of the utility model, is not limited to the utility model.
Embodiment 1
As shown in Figure 1 and Figure 2, a kind of automatic material collating unit, comprise feed bin 1, drive division and arrangement portion, feed bin 1 is connected with arrangement portion, and described drive division is connected with arrangement portion, moves for driving arrangement portion.Wherein arrangement portion comprises cylinder 2 and the guar plate 3 that arrange corresponding to cylinder, and described guar plate 3 is circular shape, and guar plate is fixed on cylinder 2 periphery and and forms the passage passed through for material between cylinder 2.Cylinder 2 surface is provided with groove 20, and groove 20 size and material match.Groove 20 is distributed on cylinder 2 surface, and guar plate 3 radian is 150 °.Cylinder 2 is arranged on stay bearing plate 6 by central rotating shaft 5, and described cylinder 2 two ends are fixed with end cap 4 respectively, and described end cap 4 is connected with central rotating shaft 5 by key; Central rotating shaft 5 two ends are connected with stay bearing plate 6 respectively by bearing.Cylinder 2, end cap 4, central rotating shaft 5 link together, and become as a whole, and without relatively rotating, central rotating shaft 5 can relatively rotate with stay bearing plate 6.Drive division comprises motor 9, and the reductor 8 be connected with motor 9, and described reductor 8 is connected with central rotating shaft 5 by coupler 7.
Cylinder 2 is used for driving material to move, and guar plate 3 is used for retraining the material in transfer, and the distance between guar plate 3 and cylinder 2, according to the size adjusting of material, reaches the object with cylinder 2 cooperatively Critical Item.Guar plate 3 is used for adjusting the required distance rotated of material combing.
Working process is: material is consistent with groove 20 direction of cylinder 2, is placed in feed bin 1, rotarily drives cylinder 2 synchronous axial system by motor 9.Material under gravity automatic landing of rolling from feed bin 1 in the groove 20 of cylinder, by the rotation of cylinder 2, rely on the constraint of guar plate 3, material is allowed to rotate together along with cylinder 2 in the groove 20 of cylinder, when material rotates to assigned address, guar plate 3 no longer Critical Item, material is under self gravitation effect, automatically disengage cylinder 2 and fall out, realizing the arrangement of material.Simultaneously control the startup of motor 9, stopping, rotating speed by control system, according to the demand of production scene, continuous rotation can be realized, also can realize batch (-type) and rotate, thus both can realize continous way and arrange out material, also can realize batch finishing and go out material.
Embodiment 2
As shown in Figure 1 and Figure 2, a kind of automatic material collating unit, is mainly used in the arrangement of pipe or column, and comprise feed bin 1, drive division and arrangement portion, feed bin 1 is connected with arrangement portion, and described drive division is connected with arrangement portion, moves for driving arrangement portion.Wherein arrangement portion comprises cylinder 2 and the guar plate 3 that arrange corresponding to cylinder, and described guar plate 3 is circular shape, and guar plate is fixed on cylinder 2 periphery and and forms the passage passed through for material between cylinder 2.Cylinder 2 surface is provided with groove 20, and groove 20 size and material match.Groove 20 is distributed on cylinder surface, and guar plate 3 radian is 180 °.Cylinder 2 is arranged on stay bearing plate 6 by central rotating shaft 5, and described cylinder 2 two ends are fixed with end cap 4 respectively, and described end cap 4 is connected with central rotating shaft 5 by key; Central rotating shaft 5 two ends are connected with stay bearing plate 6 respectively by bearing.Cylinder 2, end cap 4, central rotating shaft 5 link together, and become as a whole, and without relatively rotating, central rotating shaft 5 can relatively rotate with stay bearing plate 6.Drive division comprises motor 9, and the reductor 8 be connected with motor 9, and described reductor 8 is connected with central rotating shaft 5 by coupler 7.
Wherein, as shown in Figure 3, groove 20 comprises bottom land 201 and groove top 202, and inclined-plane is arranged on surface, described groove top 202, and inclined-plane parallels with cylinder 2 central axis direction.This design can make the transmission transition of material more gentle, and make the not crowded material of groove 20, combing material success ratio high, fault rate reduces greatly, significantly improves Homes Using TV.
Working process is with embodiment 1, and cylinder 2 is used for driving material to move, and guar plate 3 is used for retraining the material in transfer, and the distance between guar plate 3 and cylinder 2, according to the size adjusting of material, reaches the object with cylinder 2 cooperatively Critical Item.Guar plate 3 is used for adjusting the required distance rotated of material combing.
Embodiment 3
As shown in Figure 1, Figure 2, Figure 4 shows, a kind of automatic material collating unit, be mainly used in the arrangement of pipe or column, difference from Example 2 is: groove 20 comprises bottom land 201 and groove top 202, groove top 20 comprises chamfered portion 202a and cambered surface part 202b, described chamfered portion 202a and cambered surface part 202b all parallel with cylinder 2 central axis direction, and described chamfered portion 202a is connected with cambered surface part 202b, and described chamfered portion 202a area accounts for 4/5 of groove top 202 gross area.This design can make the transmission transition of material more gentle, and make the not crowded material of groove 20, combing material success ratio high, fault rate reduces greatly, significantly improves Homes Using TV, and Homes Using TV close to 100%, thus is increased work efficiency.
Embodiment 3
As shown in Figure 1, Figure 2, Figure 4 shows, a kind of automatic material collating unit, be mainly used in the arrangement of pipe or column, difference from Example 1 is: guar plate 3 radian is 90 °; Groove 20 comprises bottom land 201 and groove top 202, groove top 20 comprises chamfered portion 202a and cambered surface part 202b, described chamfered portion 202a and cambered surface part 202b all parallel with cylinder 2 central axis direction, described chamfered portion 202a is connected with cambered surface part 202b, and described chamfered portion 202a area accounts for 4/5 of groove top 202 gross area.Other structure is with embodiment 1.
Embodiment 4
As shown in Figure 1, Figure 2, Figure 4 shows, a kind of automatic material collating unit, be mainly used in the arrangement of pipe or column, difference from Example 1 is: guar plate 3 radian is 90 °; Groove 20 comprises bottom land 201 and groove top 202, groove top 20 comprises chamfered portion 202a and cambered surface part 202b, described chamfered portion 202a and cambered surface part 202b all parallel with cylinder 2 central axis direction, described chamfered portion 202a is connected with cambered surface part 202b, and described chamfered portion 202a area accounts for 1/3 of groove top 202 gross area.The other the same as in Example 1.
Obviously, those skilled in the art can carry out various change and modification to utility model and not depart from spirit and scope of the present utility model.Like this, if these amendments of the present utility model and modification belong within the scope of the utility model claim and equivalent technologies thereof, then the utility model is also intended to comprise these change and modification.