CN205086300U - Automatic change mouth of a river resection device - Google Patents
Automatic change mouth of a river resection device Download PDFInfo
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- CN205086300U CN205086300U CN201520873280.7U CN201520873280U CN205086300U CN 205086300 U CN205086300 U CN 205086300U CN 201520873280 U CN201520873280 U CN 201520873280U CN 205086300 U CN205086300 U CN 205086300U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种塑胶制品加工领域,特别是涉及一种自动化水口切除装置。 The utility model relates to the field of processing plastic products, in particular to an automatic nozzle cutting device.
背景技术 Background technique
塑胶材料是一种常用的有机材料,广泛引用于电子电器及其他数码设备领域。注塑成型是受热融化的材料由高压射入模腔,经冷却固化后,得到成型品的方法。在工业生产中,塑胶产品的成型过程往往会产生水口,在注塑完成后需要安排专门的工序对水口进行剪除。传统剪除水口的方法是人工用水口钳或刀片进行切除,但采用人工进行切除存在如下不足:(1)采用人工将产品放置到切除工装上,保证每一个产品放置于工装的同一位置难度较大,影响水口切除后产品的尺寸,使得产品质量不稳定;(2)采用人工进行切除无法使产品进行连贯生产,降低了机械化效率,影响工厂的生产效率;(3)采用人工进行切除需要对每台设备配备多名作业人员,增加了工厂的生产成本;(4)采用人工进行切除由于需要使用水口钳或刀片,作业人员在工作时容易误伤手指,特别是在作业人员经过长时间的工作后。 Plastic material is a commonly used organic material, which is widely used in the fields of electronic appliances and other digital devices. Injection molding is a method in which heat-melted materials are injected into the mold cavity by high pressure, and after cooling and solidification, molded products are obtained. In industrial production, nozzles are often produced during the molding process of plastic products, and special procedures need to be arranged to cut off the nozzles after injection molding is completed. The traditional method of cutting off the nozzle is to cut it manually with pliers or blades, but the manual cutting has the following disadvantages: (1) It is difficult to place the product on the cutting tool manually to ensure that each product is placed in the same position on the tooling , which affects the size of the product after the nozzle is removed, making the product quality unstable; (2) The manual removal cannot make the product coherent, which reduces the mechanization efficiency and affects the production efficiency of the factory; (3) The manual removal requires One piece of equipment is equipped with many operators, which increases the production cost of the factory; (4) manual cutting is required. Because of the need to use water nozzle pliers or blades, operators are easy to accidentally injure their fingers when working, especially after the operators have worked for a long time. .
为解决此类问题,中国专利201420506133.1,提供了一种全自动切水口的模具,本实用新型涉及切除水口的模具技术领域,尤其是涉及一种全自动切水口的模具。本实用新型公开了一种全自动切水口的模具,基座设置有水口卡座、水口剪切装置和夹持装置,水口卡座和夹持装置设置在水口剪切装置的两侧,水口剪切装置设置有一对剪切刀,夹持装置设置有若干夹臂,夹持装置的上方设置有若干压指,基座安装有走带装置,在剪切刀切除水口时第二气缸的第二推杆推动夹持装置移向水口剪切装置,夹臂向前移动到剪切刀旁侧,夹臂夹紧连结在水口的注塑产品;在剪切刀切除水口后第二气缸的第二推杆推动夹持装置后退复位,第一推杆驱动各压指下行,各压指将夹持在各夹臂的注塑产品分别压贴在从下方通过的包装胶带的表面。本实用新型结构简单,实现全自动化切除水口,水口切除效率高,水口切除质量好。然而,本实用新型采用上剪切刀和下剪切刀来切除水口,上剪切刀和下剪切刀为锯齿形,互相啮合,使用时间久后容易发生磨损,需要定期保养及维修,后期维护繁琐。 In order to solve such problems, Chinese patent 201420506133.1 provides a mold for a fully automatic water cutout. The utility model relates to the technical field of molds for cutting out a water spout, in particular to a mold for a fully automatic water cutout. The utility model discloses a mold for fully automatic nozzle cutting. The base is provided with a nozzle holder, a nozzle shearing device and a clamping device. The cutting device is provided with a pair of shearing knives, the clamping device is provided with several clamping arms, the top of the clamping device is provided with several pressing fingers, and the base is equipped with a belt transport device. The push rod pushes the clamping device to move to the nozzle shearing device, the clamp arm moves forward to the side of the shear knife, and the clamp arm clamps the injection molded product connected to the nozzle; after the shear knife cuts off the nozzle, the second push of the second cylinder The rod pushes the clamping device back and resets, and the first push rod drives each pressing finger downward, and each pressing finger respectively presses and sticks the injection molded product clamped on each clamp arm to the surface of the packaging tape passing from below. The utility model has a simple structure, realizes fully automatic nozzle removal, high nozzle removal efficiency, and good nozzle removal quality. However, the utility model uses the upper shear knife and the lower shear knife to cut off the nozzle. The upper shear knife and the lower shear knife are zigzag and mesh with each other. After a long time of use, it is easy to wear and tear, and requires regular maintenance and repair. Maintenance is cumbersome.
实用新型内容 Utility model content
为解决上述存在的问题,本实用新型的目的在于提供一种自动化水口切除装置。 In order to solve the above existing problems, the purpose of this utility model is to provide an automatic nozzle cutting device.
为达到上述目的,本实用新型的技术方案是: In order to achieve the above object, the technical scheme of the utility model is:
一种自动化水口切除装置,包括:底座,精密工装夹具,感应装置及切除机构,所述切除机构包括水口刀和滑块,所述精密工装夹具位于底座上方中部,用于放置待切除水口注塑品,所述精密工装夹具两侧分别设置有感应装置,所述感应装置中部两侧分别开设有滑槽,水口刀的两侧分别固定有滑块,滑块分别滑动安装在滑槽内部,滑块带动水口刀在水平方向上运动。 An automatic nozzle cutting device, including: a base, a precision tooling fixture, an induction device and a cutting mechanism, the cutting mechanism includes a nozzle knife and a slider, and the precision tooling fixture is located in the upper middle of the base, and is used to place injection molded products to be cut off , the two sides of the precision tooling fixture are respectively provided with induction devices, the two sides of the middle part of the induction device are respectively provided with chutes, the two sides of the nozzle knife are respectively fixed with sliders, and the sliders are respectively slidably installed inside the chute, the sliders Drive the nozzle knife to move in the horizontal direction.
另有,所述精密工装夹具设置有定位元件,位于精密工装夹具中心。 In addition, the precision tooling fixture is provided with a positioning element, which is located at the center of the precision tooling fixture.
且,所述感应装置为红外线感应器或激光位移传感器。 Moreover, the sensing device is an infrared sensor or a laser displacement sensor.
再有,所述切除机构还包括压合部件,所述压合部件包括可以竖直往复运动的伸缩杆及驱动伸缩杆的驱动器。 Furthermore, the cutting mechanism further includes a pressing part, and the pressing part includes a telescopic rod capable of vertical reciprocating movement and a driver for driving the telescopic rod.
进一步地,所述压合部件为气缸。 Further, the pressing part is a cylinder.
同时,所述底座上设置有一组散热孔,所述散热孔下方设置有散热风扇。 At the same time, a group of cooling holes is arranged on the base, and a cooling fan is arranged under the cooling holes.
且有,所述底座上还安装有控电箱,控电箱内设置用于控制切除机构和散热风扇的开关和功率的电路元件。 Moreover, an electric control box is installed on the base, and circuit elements for controlling the switch and power of the cutting mechanism and the cooling fan are arranged in the electric control box.
本实用新型的有益效果在于: The beneficial effects of the utility model are:
本实用新型提供的一种自动化水口切除装置,设置有精密工装夹具,感应装置及切除机构,通过使用机械手臂将注塑品放置于精密工装夹具上,感应装置对注塑品位置进行自动感应,并通过切除机构将注塑品水口切除,实现注塑品水口的自动化切除,机械化程度高,能够有效减少工作环节,提高工作效率,并且能够提高产品的质量和生产稳定性,降低生产成本,增加工厂效益。 An automatic nozzle cutting device provided by the utility model is provided with a precision tooling fixture, a sensing device and a cutting mechanism. The injection molding product is placed on the precision tooling fixture by using a mechanical arm, and the sensing device automatically senses the position of the injection molding product, and passes The cutting mechanism cuts off the nozzle of the injection molding product to realize the automatic removal of the nozzle of the injection molding product. The degree of mechanization is high, which can effectively reduce the working links, improve the work efficiency, and can improve the quality and production stability of the product, reduce the production cost and increase the factory benefit.
附图说明 Description of drawings
图1为本实用新型的一种自动化水口切除装置的结构示意图。 Fig. 1 is a structural schematic diagram of an automatic nozzle cutting device of the present invention.
图2为使用本实用新型的一种自动化水口切除装置制造产品的工艺流程图。 Fig. 2 is a process flow chart of manufacturing products using an automatic nozzle cutting device of the present invention.
图中:1为底座,2为精密工装夹具,3为感应装置,4为切除机构。 In the figure: 1 is the base, 2 is the precision fixture, 3 is the induction device, and 4 is the cutting mechanism.
具体实施方式 detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例进一步详细说明。 In order to make the purpose, technical solution and advantages of the present utility model clearer, the following will be further described in detail in conjunction with the accompanying drawings and embodiments.
参见图1,本发明所述的一种自动化水口切除装置,包括:底,1,精密工装夹具2,感应装置3及切除机构4,所述切除机构4包括水口刀和滑块,所述精密工装夹具2位于底座1上方中部,用于放置待切除水口注塑品,所述精密工装夹具2两侧分别设置有感应装置3,所述感应装置3中部两侧分别开设有滑槽,水口刀的两侧分别固定有滑块,滑块分别滑动安装在滑槽内部,滑块带动水口刀在水平方向上运动。 Referring to Fig. 1, an automatic nozzle cutting device according to the present invention includes: a bottom, 1, a precision fixture 2, an induction device 3 and a cutting mechanism 4, and the cutting mechanism 4 includes a nozzle knife and a slider, and the precision The tooling fixture 2 is located in the upper middle part of the base 1, and is used to place the nozzle injection molding product to be cut off. The two sides of the precision tooling fixture 2 are respectively provided with induction devices 3, and the two sides of the middle part of the induction device 3 are respectively provided with chutes. Both sides are respectively fixed with sliders, and the sliders are respectively slidably installed inside the chute, and the sliders drive the nozzle knife to move in the horizontal direction.
另有,所述精密工装夹具2设置有定位元件,位于精密工装夹具中心。 In addition, the precision tooling fixture 2 is provided with a positioning element, which is located at the center of the precision tooling fixture.
且,所述感应装置3为红外线感应器或激光位移传感器。 Moreover, the sensing device 3 is an infrared sensor or a laser displacement sensor.
再有,所述切除机构4还包括压合部件,所述压合部件包括可以竖直往复运动的伸缩杆及驱动伸缩杆的驱动器。 Furthermore, the cutting mechanism 4 also includes a pressing part, and the pressing part includes a telescopic rod capable of vertical reciprocating movement and a driver for driving the telescopic rod.
进一步地,所述压合部件为气缸。 Further, the pressing part is an air cylinder.
同时,所述底座1上设置有一组散热孔,所述散热孔下方设置有散热风扇。 Meanwhile, the base 1 is provided with a group of cooling holes, and a cooling fan is arranged under the cooling holes.
且有,所述底座1上还安装有控电箱,控电箱内设置用于控制切除机构和散热风扇的开关和功率的电路元件。 Moreover, an electric control box is installed on the base 1, and circuit elements for controlling the switch and power of the cutting mechanism and the cooling fan are arranged in the electric control box.
参见图2,采用上述自动化水口切除装置对产品进行加工制造,其包括以下步骤: Referring to Figure 2, the above-mentioned automatic nozzle cutting device is used to process and manufacture the product, which includes the following steps:
(1)将产品在注塑机中进行注塑,注塑完成后使用机械手在定位元件的指引下将注塑品放于精密工装夹具2上方; (1) Inject the product in the injection molding machine. After the injection molding is completed, use the manipulator to place the injection molded product on the top of the precision tooling fixture 2 under the guidance of the positioning element;
(2)感应装置3感应到注塑品已放入精密工装夹具2上后,切除机构4的滑块进行滑动,将水口刀移动至注塑品水口上方,并通过气缸运动将水口刀落下,切除水口; (2) After the induction device 3 senses that the injection molded product has been placed on the precision tooling fixture 2, the slider of the cutting mechanism 4 slides to move the nozzle knife above the nozzle of the injection molded product, and the nozzle knife falls through the movement of the cylinder to cut off the nozzle ;
(3)再次使用机械手将切除水口后的注塑件放入流水线上,等待装箱。 (3) Use the manipulator again to put the injection molded parts after cutting the spout into the assembly line and wait for packing.
本实用新型提供的一种自动化水口切除装置,实现注塑品水口的自动化切除,机械化程度高,能够有效减少工作环节,提高了工作效率,并且能够提高产品的质量和生产稳定性,降低生产成本,增加工厂效益。 The automatic nozzle cutting device provided by the utility model realizes the automatic removal of the nozzle of injection molding products, has a high degree of mechanization, can effectively reduce working links, improve work efficiency, improve product quality and production stability, and reduce production costs. Increase factory efficiency.
需要说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制。尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的范围,其均应涵盖在本实用新型的权利要求范围中。 It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the utility model has been described in detail with reference to the preferred embodiment, those skilled in the art should understand that the technical solution of the utility model can be modified or equivalently replaced without departing from the scope of the technical solution of the utility model. Included in the scope of the claims of the present utility model.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520873280.7U CN205086300U (en) | 2015-11-04 | 2015-11-04 | Automatic change mouth of a river resection device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520873280.7U CN205086300U (en) | 2015-11-04 | 2015-11-04 | Automatic change mouth of a river resection device |
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| CN205086300U true CN205086300U (en) | 2016-03-16 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105856513A (en) * | 2016-05-26 | 2016-08-17 | 苏州万盛塑胶科技股份有限公司 | Device for cutting off remnant material of injection-molded part |
| CN107696425A (en) * | 2017-11-18 | 2018-02-16 | 珠海市春生五金工业有限公司 | Moulding mouth of a river excision equipment and its cutting method |
| CN110281482A (en) * | 2019-07-10 | 2019-09-27 | 江苏理士电池有限公司 | Automatic water gate cutting device |
-
2015
- 2015-11-04 CN CN201520873280.7U patent/CN205086300U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105856513A (en) * | 2016-05-26 | 2016-08-17 | 苏州万盛塑胶科技股份有限公司 | Device for cutting off remnant material of injection-molded part |
| CN107696425A (en) * | 2017-11-18 | 2018-02-16 | 珠海市春生五金工业有限公司 | Moulding mouth of a river excision equipment and its cutting method |
| CN110281482A (en) * | 2019-07-10 | 2019-09-27 | 江苏理士电池有限公司 | Automatic water gate cutting device |
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