CN205074887U - Solar energy glass grinds chamfer device that machine was suitable for - Google Patents
Solar energy glass grinds chamfer device that machine was suitable for Download PDFInfo
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- CN205074887U CN205074887U CN201520799286.4U CN201520799286U CN205074887U CN 205074887 U CN205074887 U CN 205074887U CN 201520799286 U CN201520799286 U CN 201520799286U CN 205074887 U CN205074887 U CN 205074887U
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Abstract
The utility model provides a solar energy glass grinds chamfer device that machine was suitable for, has solved the big technological problem of the big error of the current hand grinding amount of labour, and the technical scheme of adoption is: this device symmetry sets up on bilateral straight flange grinds the frame of quick -witted both sides, include in the structure of device: spacing X axle running gear, the beneficial effect that spacing Y axle running gear and spacing profiling formula chamfer grinding mechanism on Y axle running gear on X axle running gear adopted above -mentioned technical scheme to produce in the frame lies in: (1 )The safe corner who can the grinding goes out required arbitrary shape with size with the help of special design's in the grinding mechanism right angle profiling mould and emery wheel, (2 )Realize profiling feed movement with the help of X axle running gear and Y axle running gear, (3 ) the utility model discloses simple structure, convenient, the dependable performance of with low costs, installation and debugging.
Description
Technical field
The utility model relates to a kind of facing attachment, belong to solar energy glass deep process technology field, relate to the device that solar panel glass and back-panel glass process four safety angles in the process on grinding four limits, specifically the facing attachment that is suitable for of a kind of solar energy glass grinder.
Background technology
On the bilateral straight flange grinder of existing solar energy glass, be grinding four safety angles, general servo-drive mode or the roller bearing of adopting is by mill mode.Servo drive manufacturing cost is high, and use and maintenance cost is large; Roller bearing is lower than servo drive by mill apparatus cost, but precision is low, easily collapses limit, and safeguards extremely inconvenient, and user generally gives it up and would rather with manual pattern angle lap.Therefore how to design structure simple, cost is low, easy to install, and precision is high, and the good and facing attachment not easily collapsing limit of edging quality is the key of problem.
Summary of the invention
The utility model is in order to solve above-mentioned technical barrier, devise the facing attachment that a kind of solar energy glass grinder is suitable for, this device utilizes the principle of existing chamfering manually, craftsmenship manual pattern mould being carried out transforming is arranged on grinder again, change manually send the action of glass as PLC cyclelog control cylinder into perform, the process of abundant imitation staff action grinding safety angle, thus reach continuous automatic on-line grinding safety angle on grinder.This apparatus structure is simple, cost is low, installation and debugging are convenient, stable and reliable for performance.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is:
The facing attachment that a kind of solar energy glass grinder is suitable for, this device is symmetricly set in the frame of bilateral straight flange grinder both sides, its key is: the structure of described device comprises: spacing X-axis walking mechanism in frame, spacing Y-axis walking mechanism in X-axis walking mechanism, and spacing profiling type chamfering grinding machine structure in Y-axis walking mechanism, the structure of described profiling type chamfering grinding machine structure comprises: be positioned at the supporting arm assembly in Y-axis walking mechanism, be arranged on the motor on supporting arm assembly, the vertically emery wheel of rotary spacing on supporting arm assembly, and along the spacing right angle pattern mould of emery wheel excircle, emery wheel is connected with the output shaft of motor by transmission mechanism, X-axis walking mechanism and Y-axis walking mechanism have in X direction with frame and being slidably matched of Y-direction respectively, glass substrate is spacing by right angle pattern mould, and realize grinding formation chamfering by the rotation of emery wheel.
The beneficial effect adopting technique scheme to produce is: (1) goes out required arbitrary shape and the safety angle of size by specially designed right angle pattern mould in grinding mechanism and the grinding of emery wheel energy; (2) pattern feed motion is realized by X-axis walking mechanism and Y-axis walking mechanism; (3) the utility model structure is simple, cost is low, installation and debugging are convenient, dependable performance.
Accompanying drawing explanation
Fig. 1 is that perspective view is looked in left side of the present utility model.
Fig. 2 is that perspective view is looked on right side of the present utility model.
Fig. 3 is forward sight perspective view of the present utility model.
Fig. 4 is right angle of the present utility model pattern mold plane structural representation.
Fig. 5 is glass chamfering pattern after the utility model grinding.
In accompanying drawing, 1 is X-axis cylinder, 2 is Y-axis cylinders, 3 is Y-axis cylinder holders, 4 is Y-axis cylinder contiguous blocks, 5 is rear modules, 6 is front module, 7 is belts, 8 is upper arm, 9 is adjustment screws, 10 is adjusting nuts, 11 is adjustment tightening seats, 12 is adjustment holders, 13 is motors, 14 is X-axis guide rods, 15 is that X-axis is leader fixed, 16 is base plates, 17 is that Y-axis is leader fixed, 18 is X-axis cylinder contiguous blocks, 19 is pedestals, 20 is bearings, 21 is support riser, 22 is motor mounts, 23 is bearings, 24 is grinding wheel axles, 25 is module fixed heads, 26 is emery wheels, 27 is lower plates, 28 is Y-axis guide rods, 29 is bearings, 30 is X-axis cylinder holders, in Fig. 5, A is glass to be processed, the rib of module after A1 representative, A2 represents the rear rib of front module, A3 represents the front rib of front module, the definition of X-axis and Y-axis is indicated: the forward travel of X-axis cylinder is X-axis forward in Fig. 1, the forward travel of Y-axis cylinder is Y-axis forward, a is the front travel of X-axis cylinder, b is the rear stroke of X-axis cylinder, c is the front travel of Y-axis cylinder, d is the rear stroke of Y-axis cylinder, glass direction of travel to be processed is the forward of X-axis.
Detailed description of the invention
The facing attachment that a kind of solar energy glass grinder is suitable for, this device is symmetricly set in the frame of bilateral straight flange grinder both sides, its key is: the structure of described device comprises: spacing X-axis walking mechanism in frame, spacing Y-axis walking mechanism in X-axis walking mechanism, and spacing profiling type chamfering grinding machine structure in Y-axis walking mechanism, the structure of described profiling type chamfering grinding machine structure comprises: be positioned at the supporting arm assembly in Y-axis walking mechanism, be arranged on the motor 13 on supporting arm assembly, the vertically emery wheel 26 of rotary spacing on supporting arm assembly, and along the spacing right angle pattern mould of emery wheel 26 excircle, emery wheel 26 is connected with the output shaft of motor by transmission mechanism, X-axis walking mechanism and Y-axis walking mechanism have in X direction with frame and being slidably matched of Y-direction respectively, glass substrate is spacing by right angle pattern mould, and realize grinding formation chamfering by the rotation of emery wheel 26.
The structure of described X-axis walking mechanism comprises: rack-mounted base plate 16, the X-axis cylinder 1 being fixed on base plate 16 lower surface by X-axis cylinder holder 30, the X-axis guide rod 14 being arranged on base plate 16 upper surface by X-axis leader fixed 15 and the spacing pedestal 19 on X-axis guide rod 14 that slides, the drive end of X-axis cylinder 1 is fixedly connected with pedestal 19 by X-axis cylinder contiguous block 18, and pedestal 19 drives by X-axis cylinder 1 has free sliding degree along X-axis guide rod 14.Pedestal 19 slides spacing by bearing 29 and X-axis guide rod 14.
The structure of described Y-axis walking mechanism comprises: described Y-axis walking mechanism comprises and is fixed on the Y-axis cylinder 2 on pedestal 19 and the spacing Y-axis guide rod 28 on pedestal 19 that slides by Y-axis cylinder holder 3, the two ends of Y-axis guide rod 28 are fixedly connected with supporting arm assembly by Y-axis leader fixed 17, the drive end of Y-axis cylinder 2 is fixedly connected with supporting arm assembly by Y-axis cylinder contiguous block 4, and the Y-axis guide rod 28 be fixedly connected with supporting arm assembly has relative sliding by the driving of Y-axis cylinder 2 with pedestal 19 and coordinates.Pedestal 19 slides spacing by bearing 20 and Y-axis guide rod 28.
Described supporting arm assembly comprises: the lower plate 27 with support arm be fixedly connected with Y-axis walking mechanism, be arranged on lower plate 27 support arm above upper arm 8, a group of upper surface that is arranged on lower plate 17 support riser 21, motor 13 is positioned at by motor mount 22 and supports on riser 21, emery wheel 26 is by bearing 23 and between the spacing support arm in lower plate 27 of grinding wheel axle 24 and upper arm 8, the output shaft end of motor 13 is provided with driving wheel, grinding wheel axle 24 is provided with driven pulley, and forms transmission mechanism by belt 7.
Between motor mount 22 and upper arm 8, be provided with belt adjustment mechanism, the structure of above mechanism comprises, and is separately positioned on the adjustment holder 12 on motor mount 22 and upper arm 8 and adjustment tightening seat 11, adjustment screw 9 and adjusting nut 10.
Described right angle pattern mould comprises front module 6, rear module 5.
Described emery wheel 26 is diamond wheels, is 1-2mm with the radial clearance of right angle pattern mould, and diameter is φ 60-90mm, and rotating speed is 4000 ~ 5000rpm, preferred 4500rpm.
Described X-axis cylinder 1 is double stroke cylinder, and front travel is 100-300mm, and rear stroke is 100-300mm.
Described Y-axis cylinder 2 is double stroke cylinders, and front travel is 50-100mm, and rear stroke is 50-75mm.
In the specific implementation, the symmetrical each a set of left and right sides, rear portion being arranged on grinder of this facing attachment, supporting with it also have glass position checkout gear and PLC cyclelog to the utility model.When glass A to be processed is moved along X-axis forward by connecting gear drive, first by limit, the emery wheel grinding left and right sides above, meanwhile, the glass position checkout gear being arranged on appropriate location in grinder frame can detect the position of glass to be processed in X-axis automatically.Time the most initial, grinding mechanism is at the origin position of X-axis and Y-axis.When the anterior angle processing that the front of glass to be processed enters into facing attachment prepares region, PLC cyclelog drives Y-axis cylinder 2 to cover front travel c, the speed generally walking front travel c is all than comparatively fast, also emery wheel 26 is not contacted when the leading edge of glass to be processed to continue when reach leans against the rear rib of front module 6 at this moment glass, Y-axis cylinder 2 starts to walk rear stroke d, be there is collapsing limit phenomenon in glass generation impact for not making emery wheel, the speed that Y-axis cylinder 2 walks rear stroke d is very slowly, and the air pressure in Y-axis cylinder 2 is also smaller.Meanwhile, X-axis cylinder 1 is in free state, remove front travel a promoted the piston rod in X-axis cylinder 1 by glass to be processed before, only run into the sliding-frictional resistance of X-axis cylinder 1 inside, generally this resistance is all very little, can not damage glass.In this process, grinding mechanism is carrying out X-axis and Y-axis feed motion relative to frame simultaneously, because facing attachment is each a set of all in synchronous working around, therefore just the whole grinding of front safety angle of two, left and right in front for glass out.After grinding task completes, the rib of rear module 5 has leaned against on glass left and right sides edge to be processed, at this moment the front travel a of X-axis the cylinder 1 and rear stroke d of Y-axis cylinder 2 does not also cover, PLC cyclelog just drives X-axis cylinder 1 to cover rear stroke b fast, also drive simultaneously Y-axis cylinder 2 immediately Rapid reset return to initial position---Y-axis initial point, more then drive X-axis cylinder 1 immediately Rapid reset return to initial position---X-axis initial point.
Because glass to be processed continues to advance, when glass back edge to be processed enters the preparation region of relief angle processing, the same reason, PLC cyclelog drives Y-axis cylinder 2 to cover front travel c fast, then X-axis cylinder 1 is driven to execute front travel a fast, at this moment, the front rib of front module 6 and glass back edge to be processed also have a very near distance.Stroke b after performing immediately after executing front travel a, the speed of the rear stroke b of execution and pressure are all than performing the little of front travel a, but speed is faster than glass translational speed to be processed.After the front rib of current block 6 contacts with glass back edge to be processed, stroke d after PLC cyclelog drives Y-axis cylinder 2 to perform slowly, until after the rib of module 5 when leaning against on glass left and right sides edge to be processed, behind two, the left and right in glass back edge to be processed, safety angle is with regard to grinding out.Then, PLC cyclelog returns to initial position with regard to driving the Rapid reset of X-axis cylinder 1---X-axis initial point, also drive simultaneously Y-axis cylinder 2 immediately Rapid reset return to initial position---Y-axis initial point.
Four safety angles of one block of glass have been gone out with regard to grinding through above-mentioned such process.Above process circulation is constantly carried out, and just achieves the on-line automatic grinding of glass batch.
As shown in Figure 5, the actual chamfering hypotenuse processed is not straight line, but the circular arc of following the outer of emery wheel the same, because error amount δ is very little, needs the instrument of specialty just can measure, generally enough meet actual needs.The size of oblique angle α and the length of hypotenuse according to actual needs, can change front module 6 and reach with the physical dimension of rear module 5.
Claims (9)
1. the facing attachment that a solar energy glass grinder is applicable, this device is symmetricly set in the frame of bilateral straight flange grinder both sides, it is characterized in that: the structure of described device comprises: spacing X-axis walking mechanism in frame, spacing Y-axis walking mechanism in X-axis walking mechanism, and spacing profiling type chamfering grinding machine structure in Y-axis walking mechanism, the structure of described profiling type chamfering grinding machine structure comprises: be positioned at the supporting arm assembly in Y-axis walking mechanism, be arranged on the motor (13) on supporting arm assembly, the vertically emery wheel of rotary spacing on supporting arm assembly (26), and along the spacing right angle pattern mould of emery wheel (26) excircle, emery wheel (26) is connected with the output shaft of motor by transmission mechanism, X-axis walking mechanism and Y-axis walking mechanism have in X direction with frame and being slidably matched of Y-direction respectively, glass substrate is spacing by right angle pattern mould, and realize grinding formation chamfering by the rotation of emery wheel (26).
2. the facing attachment that a kind of solar energy glass grinder according to claim 1 is applicable, it is characterized in that: the structure of described X-axis walking mechanism comprises: rack-mounted base plate (16), the X-axis cylinder (1) of base plate (16) lower surface is fixed on by X-axis cylinder holder (30), the X-axis guide rod (14) of base plate (16) upper surface is arranged on by X-axis leader fixed (15), and the spacing pedestal (19) on X-axis guide rod (14) that slides, the drive end of X-axis cylinder (1) is fixedly connected with pedestal (19) by X-axis cylinder contiguous block (18), pedestal (19) drives by X-axis cylinder (1) has free sliding degree along X-axis guide rod (14).
3. the facing attachment that a kind of solar energy glass grinder according to claim 2 is applicable, it is characterized in that: the structure of described Y-axis walking mechanism comprises: described Y-axis walking mechanism comprises the Y-axis cylinder (2) be fixed on by Y-axis cylinder holder (3) on pedestal (19), and the spacing Y-axis guide rod (28) on pedestal (19) that slides, the two ends of Y-axis guide rod (28) are fixedly connected with supporting arm assembly by Y-axis leader fixed (17), the drive end of Y-axis cylinder (2) is fixedly connected with supporting arm assembly by Y-axis cylinder contiguous block (4), the Y-axis guide rod (28) be fixedly connected with supporting arm assembly has relative sliding by the driving of Y-axis cylinder (2) with pedestal (19) and coordinates.
4. the facing attachment that a kind of solar energy glass grinder according to claim 1 is applicable, it is characterized in that: described supporting arm assembly comprises: the lower plate with support arm (27) be fixedly connected with Y-axis walking mechanism, upper arm (8) above the support arm being arranged on lower plate (27), one group that is arranged on the upper surface of lower plate (17) supports riser (21), motor (13) is positioned at by motor mount (22) and supports on riser (21), emery wheel (26) is by bearing (23) and between the spacing support arm in lower plate (27) of grinding wheel axle (24) and upper arm (8), the output shaft end of motor (13) is provided with driving wheel, grinding wheel axle (24) is provided with driven pulley, and form transmission mechanism by belt (7).
5. the facing attachment that a kind of solar energy glass grinder according to claim 4 is applicable, it is characterized in that: between motor mount (22) and upper arm (8), be provided with belt adjustment mechanism, the structure of above mechanism comprises, and is separately positioned on the adjustment holder (12) on motor mount (22) and upper arm (8) and adjustment tightening seat (11), adjustment screw (9) and adjusting nut (10).
6. the facing attachment that a kind of solar energy glass grinder according to claim 2 is applicable, is characterized in that: described right angle pattern mould comprises front module (6), rear module (5).
7. the facing attachment that a kind of solar energy glass grinder according to claim 1 is applicable, it is characterized in that: described emery wheel (26) is diamond wheel, is 1-2mm with the radial clearance of right angle pattern mould, and diameter is φ 60-90mm, rotating speed is 4000 ~ 5000rpm, preferred 4500rpm.
8. the facing attachment that a kind of solar energy glass grinder according to claim 2 is applicable, is characterized in that: described X-axis cylinder (1) is double stroke cylinder, and front travel is 100-300mm, and rear stroke is 100-300mm.
9. the facing attachment that a kind of solar energy glass grinder according to claim 3 is applicable, is characterized in that: described Y-axis cylinder (2) is double stroke cylinder, and front travel is 50-100mm, and rear stroke is 50-75mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520799286.4U CN205074887U (en) | 2015-10-16 | 2015-10-16 | Solar energy glass grinds chamfer device that machine was suitable for |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520799286.4U CN205074887U (en) | 2015-10-16 | 2015-10-16 | Solar energy glass grinds chamfer device that machine was suitable for |
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| CN205074887U true CN205074887U (en) | 2016-03-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520799286.4U Active CN205074887U (en) | 2015-10-16 | 2015-10-16 | Solar energy glass grinds chamfer device that machine was suitable for |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106625107A (en) * | 2016-12-15 | 2017-05-10 | 东旭科技集团有限公司 | Abrasive wheel tank of substrate glass grinder and grinder |
| CN107052943A (en) * | 2017-05-27 | 2017-08-18 | 佛山市顺德区高力威机械有限公司 | Double sides of glass straight line edge rounding machine Zhong Dao safety angles mechanism and its control method |
| CN110076653A (en) * | 2019-04-23 | 2019-08-02 | 东旭科技集团有限公司 | Edge processing apparatus |
-
2015
- 2015-10-16 CN CN201520799286.4U patent/CN205074887U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106625107A (en) * | 2016-12-15 | 2017-05-10 | 东旭科技集团有限公司 | Abrasive wheel tank of substrate glass grinder and grinder |
| CN106625107B (en) * | 2016-12-15 | 2019-04-26 | 东旭科技集团有限公司 | Base plate glass mill grinding wheel case and grinder |
| CN107052943A (en) * | 2017-05-27 | 2017-08-18 | 佛山市顺德区高力威机械有限公司 | Double sides of glass straight line edge rounding machine Zhong Dao safety angles mechanism and its control method |
| CN107052943B (en) * | 2017-05-27 | 2023-09-05 | 广东高力威机械科技有限公司 | Safety angle chamfering mechanism in glass double-side straight line round edge grinding machine and control method thereof |
| CN110076653A (en) * | 2019-04-23 | 2019-08-02 | 东旭科技集团有限公司 | Edge processing apparatus |
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