CN205066739U - Automatic change flatness detection equipment - Google Patents
Automatic change flatness detection equipment Download PDFInfo
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- CN205066739U CN205066739U CN201520763008.3U CN201520763008U CN205066739U CN 205066739 U CN205066739 U CN 205066739U CN 201520763008 U CN201520763008 U CN 201520763008U CN 205066739 U CN205066739 U CN 205066739U
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Abstract
Description
技术领域technical field
本实用新型涉及平面检测的技术领域,具体为一种自动化平面度检测设备。The utility model relates to the technical field of plane detection, in particular to an automatic flatness detection device.
背景技术Background technique
针对工件和产品的平面度检测,有如下2种方式:For the flatness detection of workpieces and products, there are two methods as follows:
1.采用三次元多位置取点,然后将踩点数据对比得出平面度数据;1. Use the three-dimensional multi-position to take points, and then compare the stepping data to obtain the flatness data;
2.采用直尺作为基准靠住产品,然后使用厚薄规检测直尺与工件之间的缝隙判定平面度数据。2. Use a ruler as a reference to lean against the product, and then use a thickness gauge to detect the gap between the ruler and the workpiece to determine the flatness data.
现有的测量方式基本只适用于小批量产品的测量,而针对批量产品的平面度检测需求,以上方式存在测量效率低,结果判定时间长,取点基准标准不统一造成误判等问题。The existing measurement methods are basically only suitable for the measurement of small batches of products, but for the flatness detection requirements of batch products, the above methods have problems such as low measurement efficiency, long time for result judgment, and misjudgment caused by inconsistent reference standards.
发明内容Contents of the invention
针对上述问题,本实用新型提供了一种自动化平面度检测设备,其可以快速检测批量产品的平面度,且取点位置和产品的定位基准一致,测量效率高,且产品的通用性好。In view of the above problems, the utility model provides an automatic flatness detection equipment, which can quickly detect the flatness of batch products, and the position of the point is consistent with the positioning reference of the product, the measurement efficiency is high, and the versatility of the product is good.
一种自动化平面度检测设备,其技术方案是这样的:其包括检测平台,所述检测平台支承于支架,其特征在于:所述检测平台的两侧平行布置有Y向布置的龙门底座,一个所述龙门底座的上端面布置有Y向导轨,另一个所述龙门底座的上端面布置有Y向驱动电机、Y丝杆,X轴模组的一端卡装于所述Y向导轨、另一端的下端紧固有Y丝套,Y丝杆螺纹连接所述Y丝套,X轴模组上端布置有可X轴向移动的高度调整结构,所述高度调整结构的支座卡装于X轴模组的X向侧轨上,所述高度调整结构的输出杆的下端布置有距离检测传感器,所述距离检测传感器朝向所述检测平台布置,Y向驱动电机通过Y丝杆、Y丝套结构驱动连接所述X轴模组,X向驱动电机通过对应的X丝杆、X丝套结构驱动连接所述高度调整结构的支座,所述支架的内腔内设置有电控柜,所述电控柜内设置有PLC模块,所述PLC模块外接所述X向驱动电机、Y向驱动电机、距离检测传感器。An automatic flatness detection equipment, the technical solution of which is as follows: it includes a detection platform, the detection platform is supported by a bracket, and it is characterized in that: a gantry base arranged in Y direction is arranged in parallel on both sides of the detection platform, a The upper end surface of the gantry base is arranged with a Y-guided rail, and the upper end surface of the other gantry base is arranged with a Y-directed drive motor and a Y screw rod. One end of the X-axis module is clamped on the Y-guided rail, and the other end is The lower end of the module is fastened with a Y wire sleeve, and the Y screw rod is threadedly connected to the Y wire sleeve. The upper end of the X-axis module is arranged with a height adjustment structure that can move in the X-axis. The support of the height adjustment structure is clamped on the X-axis. On the X-direction side rail of the module, a distance detection sensor is arranged at the lower end of the output rod of the height adjustment structure, the distance detection sensor is arranged toward the detection platform, and the Y-direction drive motor passes through the Y screw rod and the Y wire sleeve structure The X-axis module is driven and connected, and the X-direction driving motor drives and connects the support of the height adjustment structure through the corresponding X screw rod and X wire sleeve structure. An electric control cabinet is arranged in the inner cavity of the support, and the A PLC module is arranged in the electric control cabinet, and the PLC module is externally connected to the X-direction driving motor, the Y-direction driving motor and the distance detection sensor.
其进一步特征在于:设置有Y向驱动电机的所述龙门底座的上端一侧设置有Y向拖链,所述Y向拖链的输出端连接所述X轴模组的对应位置;It is further characterized in that: the upper end side of the gantry base provided with the Y-direction driving motor is provided with a Y-direction drag chain, and the output end of the Y-direction drag chain is connected to the corresponding position of the X-axis module;
所述X轴模组的X向上布置有X向拖链,所述X向拖链的输出端连接高度调整结构的上部连接杆;An X-direction drag chain is arranged in the X direction of the X-axis module, and the output end of the X-direction drag chain is connected to the upper connecting rod of the height adjustment structure;
X向拖链、Y向拖链确保水平移动平稳,并使得电线等设备可以隐藏于拖链内。The X-direction drag chain and the Y-direction drag chain ensure smooth horizontal movement and enable wires and other equipment to be hidden in the drag chain.
采用本实用新型的结构后,产品放入检测平台后,PLC模块控制距离检测传感器X向、Y向移动至产品的各指定位置,并分别读取各位置距离数据,再通过PLC模块进行最大值、最小值的减法运算得出产品的平面度数据,并实时显示在设备的显示器上,并对比标准数据以判定产品“OKorNG?”,相比传统测试方式效率高,目前9点的平面度测试时间由之前3分钟,缩短为16秒,效率提供约11倍;由于采用自动化的方式,降低了人员的劳动强度和对人员的技术要求.劳动强度低;更换产品类型时只需直接调用程序即可实现.通用性强、可快速更换产品类型;由于针对取点位置由过程控制,每次取点位置不变化,数据的可靠性和可对比性较强,给制程分析有力的基础数据,测量结果可靠性和可对比性强;综上,其可以快速检测批量产品的平面度,且取点位置和产品的定位基准一致,测量效率高,且产品的通用性好。After adopting the structure of the utility model, after the product is put into the detection platform, the PLC module controls the distance detection sensor to move to the designated positions of the product in the X direction and the Y direction, and reads the distance data of each position respectively, and then performs the maximum value through the PLC module. The flatness data of the product is obtained by subtracting the minimum value, and displayed on the display of the device in real time, and compared with the standard data to determine the product "OKorNG?" Compared with the traditional test method, the efficiency is higher. The current 9-point flatness test The time is shortened from the previous 3 minutes to 16 seconds, and the efficiency is increased by about 11 times; due to the use of automation, the labor intensity and technical requirements for personnel are reduced. The labor intensity is low; when changing the product type, it is only necessary to directly call the program. Achievable. Strong versatility and quick replacement of product types; because the point-taking position is controlled by the process, the point-taking position does not change each time, and the data reliability and comparability are strong, providing powerful basic data for process analysis and measurement The reliability and comparability of the results are strong; in summary, it can quickly detect the flatness of batch products, and the position of the point is consistent with the positioning reference of the product, the measurement efficiency is high, and the product has good versatility.
附图说明Description of drawings
图1为本实用新型的立体图结构示意图;Fig. 1 is the perspective view structural representation of the utility model;
图2为本实用新型去除支架后的立体图结构示意图;Fig. 2 is the perspective view structural representation of the utility model after removing support;
图中各序号所对应的标注名称如下:The label names corresponding to the serial numbers in the figure are as follows:
检测平台1、支架2、龙门底座3、Y向导轨4、Y向驱动电机5、Y丝杆6、X轴模组7、Y丝套8、高度调整结构9、X向侧轨10、输出杆11、距离检测传感器12、X向驱动电机13、X丝杆14、X丝套结构15、电控柜16、PLC模块17,、Y向拖链18、X向拖链19、上部连接杆20。Detection platform 1, bracket 2, gantry base 3, Y-direction rail 4, Y-direction drive motor 5, Y screw rod 6, X-axis module 7, Y-screw sleeve 8, height adjustment structure 9, X-direction side rail 10, output Rod 11, distance detection sensor 12, X-direction drive motor 13, X screw rod 14, X wire sleeve structure 15, electric control cabinet 16, PLC module 17, Y-direction drag chain 18, X-direction drag chain 19, upper connecting rod 20.
具体实施方式detailed description
一种自动化平面度检测设备,见图1、图2:其包括检测平台1,检测平台1支承于支架2,检测平台1的两侧平行布置有Y向布置的龙门底座3,一个龙门底座3的上端面布置有Y向导轨4,另一个龙门底座3的上端面布置有Y向驱动电机5、Y丝杆6,X轴模组7的一端卡装于Y向导轨4、另一端的下端紧固有Y丝套8,Y丝杆6螺纹连接Y丝套8,X轴模组7上端布置有可X轴向移动的高度调整结构9,高度调整结构9的支座卡装于X轴模组7的X向侧轨10上,高度调整结构9的输出杆11的下端布置有距离检测传感器12,距离检测传感器12朝向检测平台1布置,Y向驱动电机5通过Y丝杆6、Y丝套8结构驱动连接X轴模组7,X向驱动电机13通过对应的X丝杆14、X丝套结构15驱动连接高度调整结构9的支座,支架2的内腔内设置有电控柜16,电控柜16内设置有PLC模块17,PLC模块17外接X向驱动电机5、Y向驱动电机13、距离检测传感器12。An automatic flatness detection equipment, see Figure 1 and Figure 2: it includes a detection platform 1, the detection platform 1 is supported on the bracket 2, and the two sides of the detection platform 1 are arranged in parallel with the gantry base 3 arranged in the Y direction, and a gantry base 3 Y guide rail 4 is arranged on the upper end surface of the gantry base 3, and Y direction drive motor 5 and Y screw rod 6 are arranged on the upper end surface of the other gantry base 3. One end of the X axis module 7 is clamped on the lower end of the Y guide rail 4 and the other end The Y wire sleeve 8 is fastened, the Y screw rod 6 is threaded to connect the Y wire sleeve 8, the upper end of the X-axis module 7 is arranged with a height adjustment structure 9 that can move in the X-axis, and the support of the height adjustment structure 9 is clamped on the X-axis On the X-direction side rail 10 of the module 7, a distance detection sensor 12 is arranged at the lower end of the output rod 11 of the height adjustment structure 9, and the distance detection sensor 12 is arranged toward the detection platform 1, and the Y-direction drive motor 5 passes through the Y screw rod 6, Y The structure of the wire sleeve 8 is connected to the X-axis module 7, and the X-direction drive motor 13 is driven to connect the support of the height adjustment structure 9 through the corresponding X screw rod 14 and the X wire sleeve structure 15. The inner cavity of the bracket 2 is provided with an electric control The cabinet 16 and the electric control cabinet 16 are provided with a PLC module 17, and the PLC module 17 is externally connected to the X-direction drive motor 5, the Y-direction drive motor 13, and the distance detection sensor 12.
设置有Y向驱动电机5的龙门底座3的上端一侧设置有Y向拖链18,Y向拖链18的输出端连接X轴模组7的对应位置;The upper end side of the gantry base 3 provided with the Y-direction drive motor 5 is provided with a Y-direction drag chain 18, and the output end of the Y-direction drag chain 18 is connected to the corresponding position of the X-axis module 7;
X轴模组7的X向上布置有X向拖链19,X向拖链19的输出端连接高度调整结构9的上部连接杆20;An X-direction drag chain 19 is arranged in the X direction of the X-axis module 7, and the output end of the X-direction drag chain 19 is connected to the upper connecting rod 20 of the height adjustment structure 9;
X向拖链19、Y向拖链18确保水平移动平稳,并使得电线等设备可以隐藏于拖链内。The X-direction drag chain 19 and the Y-direction drag chain 18 ensure smooth horizontal movement, and enable equipment such as wires to be hidden in the drag chain.
以上对本实用新型的具体实施例进行了详细说明,但内容仅为本实用新型创造的较佳实施例,不能被认为用于限定本实用新型创造的实施范围。凡依本实用新型创造申请范围所作的均等变化与改进等,均应仍归属于本实用新型的专利涵盖范围之内。The specific embodiments of the utility model have been described in detail above, but the content is only a preferred embodiment of the utility model creation, and cannot be considered as limiting the implementation scope of the utility model creation. All equal changes and improvements made according to the invention scope of the utility model should still belong to the scope covered by the patent of the utility model.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520763008.3U CN205066739U (en) | 2015-09-29 | 2015-09-29 | Automatic change flatness detection equipment |
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| CN201520763008.3U CN205066739U (en) | 2015-09-29 | 2015-09-29 | Automatic change flatness detection equipment |
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| CN205066739U true CN205066739U (en) | 2016-03-02 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105115472A (en) * | 2015-09-29 | 2015-12-02 | 苏州飞拓精密模具有限公司 | Automatic flatness detection equipment |
| WO2017133176A1 (en) * | 2016-02-02 | 2017-08-10 | 意力(广州)电子科技有限公司 | Panel flatness tester based on distance sensing |
| CN107202566A (en) * | 2017-06-13 | 2017-09-26 | 芜湖桑乐金电子科技有限公司 | Heating plate flatness automatic detection device |
| CN109211123A (en) * | 2018-10-31 | 2019-01-15 | 浙江德清龙立红旗制药机械有限公司 | Punch die laser detection machine |
| CN110514153A (en) * | 2019-10-14 | 2019-11-29 | 重庆机电智能制造有限公司 | A large-scale part plane detection device |
| CN116147580A (en) * | 2023-02-28 | 2023-05-23 | 东莞市京品精密模具有限公司 | An Embedded Digital Horizontal Mechanism |
-
2015
- 2015-09-29 CN CN201520763008.3U patent/CN205066739U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105115472A (en) * | 2015-09-29 | 2015-12-02 | 苏州飞拓精密模具有限公司 | Automatic flatness detection equipment |
| WO2017133176A1 (en) * | 2016-02-02 | 2017-08-10 | 意力(广州)电子科技有限公司 | Panel flatness tester based on distance sensing |
| CN107202566A (en) * | 2017-06-13 | 2017-09-26 | 芜湖桑乐金电子科技有限公司 | Heating plate flatness automatic detection device |
| CN109211123A (en) * | 2018-10-31 | 2019-01-15 | 浙江德清龙立红旗制药机械有限公司 | Punch die laser detection machine |
| CN109211123B (en) * | 2018-10-31 | 2024-07-02 | 浙江德清龙立红旗制药机械有限公司 | Die laser inspection machine |
| CN110514153A (en) * | 2019-10-14 | 2019-11-29 | 重庆机电智能制造有限公司 | A large-scale part plane detection device |
| CN116147580A (en) * | 2023-02-28 | 2023-05-23 | 东莞市京品精密模具有限公司 | An Embedded Digital Horizontal Mechanism |
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Effective date of registration: 20180702 Address after: 215000 Suzhou hi tech Zone of Jiangsu Province, the Hu Guan Industrial Park Patentee after: SUZHOU VICTORY PRECISION MANUFACTURE Co.,Ltd. Address before: 215151 No. 5, Jin Guan Road, Hu Guan, hi tech Zone, Suzhou, Jiangsu Patentee before: SUZHOU FEITUO PRECISION MOLD Co.,Ltd. |
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Granted publication date: 20160302 |