Summary of the invention
For the deficiency that prior art exists, the utility model provides a kind of electromagnetic fan clutch of improvement, is applicable to these medium-sized or large-scale flexible mechanicals, especially the non-pavement construction machinery such as engineering machinery.
An object of the present utility model is, under the prerequisite not affecting operation, to provide the electromagnetic fan clutch that a kind of compact structure, mounting type are firm.
For reaching above object, electromagnetic fan clutch of the present utility model comprises: a main shaft; One fixed support, a Pulley shaft, a flabellum fastening flange, be contained on main shaft successively, and wherein Pulley shaft, flabellum fastening flange can be fixed relative to main shaft relative to main axis in the vertical around the center line of main shaft; One permanent-magnetic clamp, is fixed on the side of fan fastening flange towards Pulley shaft; One heat dissipating ring and-rotor, being arranged between permanent-magnetic clamp and Pulley shaft and being fixed on Pulley shaft, form a coil installing space between rotor and Pulley shaft, heat dissipating ring is provided with magnet case; One coil base, being contained on main shaft and being positioned at coil installing space, coil is contained on coil base; One sucker, is arranged between permanent-magnetic clamp and rotor, and with rotor adhesive or can throw off from rotor, sucker can move between an attracted position and a disengaged position; It is characterized in that, fixed support is fixed on one end of main shaft, comprises a main shaft joint and the motor joint that be fixedly installed relative to main shaft joint.
Further, main shaft joint is fixed on one end of main shaft, and motor joint is positioned at outside one end of main shaft in the vertical, and the surface being suitable for connecting engine shell is plane.
Another object of the present utility model is to provide a kind of can provide the electromagnetic fan clutch of economical, reliable and stable supporting for Pulley shaft.
For reaching this object, Pulley shaft is sleeved on main shaft rotationally by a supporting group, supporting group comprises clutch shaft bearing, the second bearing, is arranged on inner spacing collar between clutch shaft bearing and the second bearing and outer separator, inner spacing collar is sandwiched between the inner ring of clutch shaft bearing and the inner ring of the second bearing, and outer separator is sandwiched between the outer ring of clutch shaft bearing and the outer ring of the second bearing.
With need compared with special long bearing, the design of this supporting group can adopt existing standard rolling bearing and manufacture simple in outer separator, thus reduce costs, save component manufacturing time.
Another object of the present utility model be to provide a kind of at fan turns process coil circuit not by the electromagnetic fan clutch that the rotation of Pulley shaft affects.
For reaching this object, electromagnetic fan clutch comprises further: a coil circuit passage fixed relative to main spindle's.
Further, coil circuit passage comprises: be positioned at the first hole on coil base, the second hole be positioned on main shaft, the 3rd hole be positioned on fixed support.
Further, the first hole is connected an electric wire part with coil connects, and the first hole, the second hole, the 3rd hole communicate, and fixed support outside is led in the 3rd hole.
Further, the second hole is passed from main shaft inside.
Owing to forming the coil base of this coil circuit passage, main shaft, support be all fixedly connected with relative to motor, isolate with each rotatable part (such as Pulley shaft, rotor, fan flange etc.), therefore when electromagnetic fan clutch runs, no matter how Pulley shaft and fan flange move, this coil circuit passage is all fixed position relative to coil base, coil, the electric wire of coil circuit is there will not be to reverse the situation even twisted off, ensure that the stable operation of electromagnetic fan clutch, improve its working life.
Another object of the present utility model be to provide a kind of can the electromagnetic fan clutch of bumper and absorbing shock when flabellum rotation speed change.
For reaching this object, side towards sucker on permanent-magnetic clamp is provided with spacing preiection, sucker be provided with waist shaped hole that the center line around main shaft extends and waist shaped hole around the centerline direction of main shaft having the size being greater than spacing preiection, spacing preiection is arranged in waist shaped hole.
The utility model also has an object to be to provide a kind of electromagnetic fan clutch that flabellum rotates heat radiation that still can ensure when clutch was lost efficacy.
Electromagnetic fan clutch comprises an emergent fastening piece further, and when clutch lost efficacy, emergent fastening piece was suitable for relative with Pulley shaft for flabellum fastening flange fixing.
Further, when clutch lost efficacy, the part that emergent fastening piece is adapted to pass through permanent-magnetic clamp was fixed on heat dissipating ring.
Embodiment
As shown in Figure 1 be the electromagnetic fan clutch of the first-selected mode of execution of the utility model, comprise support 2, that a main shaft 1, is fixedly connected on one end 11 of main shaft 1 and be socketed in Pulley shaft 3 on main shaft 1.
Support 2 comprises main shaft joint 21, and is fixedly connected on the motor joint 23 of main shaft joint 21.Preferably, main shaft joint 21 has a sleeve pipe 22 and is sleeved on one end 11 of main shaft 1, motor joint 23 is planar and has appropriate size so that pass through fastening connection piece, such as bolt and nut component, be fixed to the suitable flat place on engine housing, the surface that motor joint 23 is suitable for connecting engine shell is plane.Preferably, manufacture for convenience, control cost, main shaft joint 21 and motor joint 23 are designed to two separate parts, are mutually permanently connected by link such as screw 25.Those having ordinary skill in the art will appreciate that, in other embodiments, main shaft joint and motor joint also can be unitary design.
Preferably, two Pulley shaft bearings 31, 33 are set on main shaft 1, in two bearings 31, the inner spacing collar 35 be enclosed within main shaft 1 and the outer separator 37 being arranged on inner spacing collar 35 periphery is provided with between 33, wherein inner spacing collar 35 is equal in centerline direction (namely longitudinally) the upper length along main shaft 1 with outer separator 37, and arrange with one heart around this center line, the two ends of inner spacing collar 35 respectively with bearing 31, the inner ring contact of 33, the two ends of outer separator 37 respectively with bearing 31, the outer ring contact of 33, like this can spaced bearing 31, 33, do not affect again bearing outer ring to rotate relative to bearing inner race.Preferably, bearing 31,33 is standard piece.The Pulley shaft swivel bearing group formed by adopting this bearing, interior outer separator, bearing, provide a kind of supporting means with longer longitudinal supporting length, thus provide stable rotating support to Pulley shaft, compared with the handtailor bearing having same support length with, its manufacture difficulty is low, cost is also lower.
Preferably, first locking nut 15 is screwed on the outside thread of one end 11 of main shaft 1, the Pulley shaft bearing 31 be enclosed within successively on main shaft 1, inner spacing collar 35 and outer separator 37, bearing 33, support 1 are pressed between the shaft shoulder 12 of main shaft 1 and the first locking nut 15 tightly, realize bearing 31, inner spacing collar 35 and outer separator 37, bearing 33, support 1 fix relative to main shaft 1 position in the vertical.
Preferably, Pulley shaft 3 comprises the outer ring that a bearing support is set in bearing 31,33, two jump rings 32,34 be separately positioned on the Pulley shaft swivel bearing group formed by bearing 31, inner spacing collar 35, outer separator 37, bearing 33 two outer ends, contact respectively with the outer ring of bearing 31,33, and be stuck in and be formed in two annular grooves of axial plane in Pulley shaft 3, Pulley shaft 3 is fixed in the vertical relative to main shaft 1, support 2, and can rotate around main shaft 1 under the drive of drivign belt (not shown).
Preferably, one end of the bearing support of Pulley shaft 3 is formed with the first protuberance 38 on the outer periphery, and the first protuberance 38 is formed with pulley groove, so that install suitable drivign belt.The outer circumference diameter of the first protuberance 38 is greater than the outer circumference diameter of bearing support.
Preferably, the outer circumference diameter that the other end of the bearing support of Pulley shaft 3 is formed with the second protuberance 39, second protuberance 39 is on the outer periphery greater than the outer circumference diameter of bearing support.
Those having ordinary skill in the art will appreciate that, as a part for Pulley shaft, in other embodiments, the first protuberance, the second protuberance also as independent part manufacture, then can be affixed on the bearing support of Pulley shaft.
The electromagnetic fan clutch of first-selected mode of execution also comprises rotor, heat dissipating ring, coil, permanent-magnetic clamp, flabellum fastening flange.
Preferably, rotor 4 covers the second protuberance 39 at Pulley shaft 3 perpendicular on the side of longitudinal direction, heat dissipating ring 5 is enclosed within the periphery of rotor 4, and be pressed on the fixing part of rotor 4, one fastening screw trip bolt 51 passes the fixing part of heat dissipating ring 5 and rotor 4, be tightened in the screw hole of the second protuberance 39 of Pulley shaft 3, heat dissipating ring 5, rotor 4 be fixed on the second protuberance 39 of Pulley shaft 3, heat dissipating ring is rotated around the spindle with rotor together with Pulley shaft.Heat dissipating ring 5 has multiple radiating fin extended radially outward, to improve radiating efficiency.
Preferably, the side of rotor 4 second protuberance 39 of Pulley shaft 3 dorsad is not hidden by heat dissipating ring 5, so that and the sucker adhesive that will be described to below.
Preferably, the shape of the second protuberance 39 of rotor 4 and Pulley shaft 3 is specifically designed, and makes between, forms a coil installing space around center line.Coil base 61 is enclosed within main shaft 1 regularly, and is arranged in this coil installing space.Coil 63 is contained in coil base 6.
Preferably, coil base 6 is formed with a radial hole 65, and main shaft 1 is led in its one end.The part that coil 63 connects electric wire connects with radial hole 65, so that electric wire passes through from radial hole 65.Main shaft 1 and radial hole 65 connecting part opening, radially extend to form radial hole 13 in main shaft inside, until be communicated with the center hole 14 of main shaft 1, one end of center hole 14 extends towards one end 11 of main shaft 1 and finally communicates with the external world.The main shaft joint 21 of support 2 is formed with a through hole 24, communicates with the outside of support 2.By the through hole 14 of the radial hole 65 of coil base 6, the radial hole 12 of main shaft 1 and center hole 14, support, form a coil circuit passage, make to need the rotating parts (such as Pulley shaft, rotor, heat dissipating ring etc.) being arranged on electric wire in electromagnetic fan clutch, that be connected with coil and/or circuit components and electromagnetic fan clutch all to keep apart, when rotating parts operates, these electric wires and/or circuit components can not reverse thereupon even twist off, thus improve the stability of electromagnetic fan clutch running, extend its working life.In this first-selected mode of execution, radial hole 12 on main shaft and center hole 14 pass from main shaft inside, persons of ordinary skill in the art may appreciate that in other embodiments, the hole that main shaft passes for coil circuit also can be located at other positions of main shaft, the outer surface of such as main shaft.
Preferably, flabellum fastening flange 7 is rotatably set on the other end 18 of main shaft 1 by bearing 71, second locking nut 17 is tightened on the outside thread of the other end 18 of main shaft 1, longitudinally fixing relative to main shaft 1 between another shaft shoulder 16 inner ring of the bearing 71 of supporting flabellum fastening flange 7 being pressed on the second locking nut 17 and main shaft 1.Jump ring 72 is contained in the groove on flabellum fastening flange 7 inner peripheral surface, coordinates with the step on flabellum fastening flange 7 inner peripheral surface, makes flabellum fastening flange 7 relative fixing in the vertical with the outer ring of bearing 71.By this set, flabellum fastening flange by longitudinally fixing relative to main shaft, and can rotate around the spindle.
Preferably, in the inner side of flabellum fastening flange 7, one or more fastening screw trip bolt 75 (illustrate only one of them fastening screw trip bolt 75 in figure) is connected with the tapped hole on flabellum fastening flange 7 through plate spring sheet 74, permanent-magnetic clamp 73 successively, permanent-magnetic clamp 73 is fixed on the inner side of flabellum fastening flange 7, the head of fastening screw trip bolt 75 to be positioned at inside permanent-magnetic clamp and to protrude from plate spring sheet 74.
As shown in Figure 2, many groups N, S pole permanent magnet has been arranged alternately along the circumference around center line in permanent-magnetic clamp 73.Inner at heat dissipating ring 5, in radial position place relative with the permanent magnet on permanent-magnetic clamp, be provided with some magnet cases 52.Preferably, magnet case 52 is magnetic conduction steel discs, and in other embodiments, magnet case also can be other suitable materials or suitable form.
Preferably, sucker 77 is formed with one or more waist shaped hole 76 in the direction around center line, permanent-magnetic clamp is provided with spacing preiection towards the side of sucker 77.Preferably, the head of fastening screw trip bolt 75 is used by as this spacing preiection.Sucker 77 is between permanent-magnetic clamp 73 and rotor 4, and waist shaped hole 76 is corresponding with fastening screw trip bolt 75 position, and the head of fastening screw trip bolt 75 drops in waist shaped hole 76.Preferably, waist shaped hole 76 is being greater than the head of fastening screw trip bolt 75 around size on the direction of center line, sucker 77 and permanent-magnetic clamp 73 slightly can be relatively rotated around center line, play shock absorbing effect when rotation speed change.Sucker 77 is not clamped tightly between permanent-magnetic clamp 73 and rotor 4, but leaves gap in the vertical, so that sucker and the mutual adhesive of rotor or disengagement.Correspondingly, sucker can move between an attracted position and a disengaged position.
When the control circuit of engine-cooling system receives the signal exceeding default water temperature, control coil is energized, sucker is made to be pull-in on rotor, now rely on the frictional force between sucker and rotor, formation is rigidly connected, the rotor be connected with Pulley shaft drives sucker to rotate, thus drives flabellum fastening flange 7 and install the rotation of superincumbent electric fan (not shown).Under rigidly connected normal working, namely adhesive place of sucker and rotor do not have lubricated oil, steam etc. to invade and harass and not super moment of torsion time, non-slip between sucker and rotor, flabellum rotates comparatively fast, heat radiation when applicable engine cooling water temperature is higher.
When the control circuit of engine-cooling system receives the signal of water temperature lower than default water temperature, control coil power-off thus save the energy, now sucker and rotor are thrown off, rely on the suction replaced, repulsion that N, S pole permanent magnet on permanent-magnetic clamp applies the magnet case on heat dissipating ring, formation flexibly connects, and drag flabellum fastening flange with the rotational speed lower than Pulley shaft, flabellum reaches a stabilized speed gradually, now flabellum rotates comparatively slow, heat radiation when applicable engine cooling water temperature is not too high.
One emergent fastening piece 8, be preferably a fastening screw trip bolt, can be tightened in the screw of heat dissipating ring 5 through permanent-magnetic clamp 73, to screw on this emergent fastening screw trip bolt when the clutch function of electromagnetic fan clutch loses efficacy, flabellum fastening flange by direct driven rotary, thus will ensure the emergency operating of engine-cooling system.
Above-mentioned embodiment is only described preferred implementation of the present utility model, and not limits protection domain of the present utility model.Under the prerequisite not departing from the utility model design concept and scope; those of ordinary skill in the art to the various distortion done by the technical solution of the utility model, alternative and improvement, all should belong to protection category of the present utility model according to text description provided by the utility model, accompanying drawing.Protection domain of the present utility model is determined by claim.