CN205062677U - A rebar installation auxiliary device that is used for high mound of bridge to be under construction - Google Patents
A rebar installation auxiliary device that is used for high mound of bridge to be under construction Download PDFInfo
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Abstract
本实用新型公开了一种用于桥梁高墩施工的钢筋安装辅助装置,包括两根规格一致的槽钢,所述两根槽钢底部背向相对固接为横截面呈“H”型的一体结构,在槽钢底部间断设有至少一个通槽,所述通槽上设有直螺纹套筒。本实用新型的结构简单合理、制作简单且成本较低,特别适合一些大型建筑施工场合,此装置不仅能缩短施工周期提高作业安全还适合多种规格的钢筋安装,并且适合不同钢筋间距变化的要求。
The utility model discloses a reinforcement installation auxiliary device for the construction of high bridge piers, which comprises two channel steels with the same specifications, and the bottoms of the two channel steels are oppositely connected to each other to form an integral body with an "H" cross section. structure, at least one through groove is intermittently arranged at the bottom of the channel steel, and a straight thread sleeve is arranged on the through groove. The utility model has simple and reasonable structure, simple manufacture and low cost, and is especially suitable for some large-scale building construction occasions. This device can not only shorten the construction period and improve operation safety, but also is suitable for the installation of steel bars of various specifications, and is suitable for the requirements of different steel bar spacing changes. .
Description
技术领域 technical field
本实用新型涉及土建施工领域,具体涉及一种用于桥梁高墩的钢筋混凝土现浇结构施工中的钢筋安装辅助装置。 The utility model relates to the field of civil construction, in particular to an auxiliary device for installing steel bars used in the construction of reinforced concrete cast-in-place structures for high bridge piers.
背景技术 Background technique
在混凝土施工中,尤其是高墩大跨桥梁施工中,钢筋安装过程存在许多的不足。高墩大跨桥梁由于墩高、地形起伏大,地形条件差等原因,使运输、施工和安全管理非常困难,再加上设计的原因,使用薄壁柔性墩或空心墩结构,对应主筋的型号大、间距小,则钢筋运输、吊装、对位连接、绑扎定型、安装等都很困难。现有技术一般是用塔吊把钢筋吊到墩顶作业面工作平台上,经人工将主筋逐次单根竖立、吊起、对位、接头临时连接,并借助工作平台辅助定位,再将主筋连接接头做到位后,调节主筋间距、顺直度、定位、安装构造筋等工序;由于主筋很重(型号大),并且工作平台稳定性有限(为临时搭建结构),人的高空作业安全风险突出、人工起重难度很大,导致钢筋安装作业工效低、速度慢、成本高;另外,结构钢筋骨架安装后,由于临时支立条件有限,主筋骨架结构竖直度难以控制。综上所述,现有技术存在人工作业劳动强度高、施工人员配置多、高空作业安全风险突出、施工质量保证难度大、循环施工周期长,以及作业成本高等不足。 In concrete construction, especially in the construction of long-span bridges with high piers, there are many deficiencies in the installation process of steel bars. High-pier long-span bridges are very difficult in transportation, construction and safety management due to pier height, large terrain fluctuations, and poor terrain conditions. In addition, for design reasons, thin-walled flexible piers or hollow pier structures are used, corresponding to the model of the main reinforcement If the spacing is large and the spacing is small, it will be very difficult to transport, hoist, align and connect, bind and shape, and install steel bars. In the prior art, tower cranes are generally used to hoist the steel bars to the working platform on the top of the pier, and the main bars are erected, hoisted, aligned, and temporarily connected to the joints one by one manually, and the positioning is assisted by the working platform, and then the main bars are connected to the joints. After it is in place, adjust the main reinforcement spacing, straightness, positioning, installation of structural reinforcement and other processes; because the main reinforcement is heavy (large model), and the stability of the working platform is limited (it is a temporary structure), the safety risk of people working at heights is prominent. Manual lifting is very difficult, resulting in low efficiency, slow speed, and high cost of steel bar installation. In addition, after the structural steel frame is installed, due to limited temporary support conditions, it is difficult to control the verticality of the main steel frame structure. To sum up, the existing technology has disadvantages such as high labor intensity of manual operation, large number of construction personnel, prominent safety risks of high-altitude operations, difficult construction quality assurance, long cycle construction period, and high operating costs.
实用新型内容 Utility model content
本实用新型的目的在于提供一种结构简单、能够批量起吊安装钢筋并且特别适合一些较高建筑的用于桥梁高墩施工的钢筋安装辅助装置。 The purpose of the utility model is to provide an auxiliary device for installing steel bars for the construction of high bridge piers, which has a simple structure, can lift and install steel bars in batches, and is especially suitable for some taller buildings.
本实用新型通过下述技术方案实现:一种用于桥梁高墩施工的钢筋安装辅助装置,包括两根规格一致的槽钢,所述两根槽钢底部背向相对固接为横截面呈“H”型的一体结构,在槽钢底部间断设有至少一个通槽,所述通槽上设有直螺纹套筒。 The utility model is realized through the following technical scheme: an auxiliary device for installing steel bars for the construction of high bridge piers, which includes two channel steels with the same specifications, and the bottoms of the two channel steels are fixed to each other so that the cross section is "" H"-shaped integrated structure, at least one through groove is intermittently arranged at the bottom of the channel steel, and a straight thread sleeve is arranged on the through groove.
为了更好的实现本实用新型,进一步地,所述两根槽钢采用焊接方式固接为一体。 In order to better realize the utility model, further, the two channel steels are fixedly connected as one by welding.
为了更好的实现本实用新型,进一步地,所述通槽设于槽钢底部短边的中垂线上且与中垂线方向一致,通槽设置10~20个,通槽之间间隔距离为30mm~70mm。 In order to better realize the utility model, further, the through grooves are arranged on the vertical line of the short side of the bottom of the channel steel and are consistent with the direction of the vertical line, and there are 10 to 20 through grooves, and the distance between the through grooves is 30mm~70mm.
为了更好的实现本实用新型,进一步地,所述通槽之间间隔距离为50mm。 In order to better realize the utility model, further, the distance between the through grooves is 50 mm.
为了更好的实现本实用新型,进一步地,所述通槽长为60~140mm,通槽宽为20mm~40mm。 In order to better realize the utility model, further, the length of the through groove is 60-140mm, and the width of the through groove is 20mm-40mm.
为了更好的实现本实用新型,进一步地,所述通槽长为100mm,通槽宽为33mm。 In order to better realize the utility model, further, the length of the through groove is 100mm, and the width of the through groove is 33mm.
为了更好的实现本实用新型,进一步地,在所述通槽的侧边还设有与槽钢长度方向一致的刻度线。 In order to better realize the utility model, further, a scale line consistent with the length direction of the channel steel is provided on the side of the through groove.
为了更好的实现本实用新型,进一步地,所述刻度线沿槽钢的长度方向连续设置。 In order to better realize the utility model, further, the scale lines are continuously arranged along the length direction of the channel steel.
为了更好的实现本实用新型,进一步地,所述刻度线沿槽钢的长度方向仅在通槽的侧边间断设置。 In order to better realize the utility model, further, the said scale line is only intermittently arranged on the side of the channel along the length direction of the channel steel.
为了更好的实现本实用新型,进一步地,在所述槽钢上还设有能通过绳索将槽钢水平吊起的通孔。 In order to better realize the utility model, further, a through hole through which the channel steel can be hoisted horizontally by a rope is provided on the channel steel.
本实用新型相比现有技术,具有以下优点和有益效果: Compared with the prior art, the utility model has the following advantages and beneficial effects:
(1)、本实用新型的结构简单合理、取材容易、制作方便并且造价较低。 (1) The structure of the utility model is simple and reasonable, easy to obtain materials, easy to manufacture and low in cost.
(2)、本实用新型通过设置一排通槽,可同时起吊多根钢筋,避免了以往由塔吊依次吊装每个钢筋,大大缩短了施工周期进而节约成本。 (2) The utility model can hoist multiple steel bars at the same time by setting a row of through slots, which avoids hoisting each steel bar sequentially by the tower crane in the past, greatly shortens the construction period and saves costs.
(3)、此装置将多根主筋由直螺纹套筒连接,当钢筋吊起竖直时,钢筋通过通槽由直螺纹套筒悬吊,能够保持良好的竖直度,提高施工质量,并且工人在安装过程中无需做过多动作,将上、下层钢筋对接入直螺纹套筒即可,有利于施工安全。 (3) This device connects multiple main bars with straight threaded sleeves. When the steel bars are hoisted vertically, the steel bars are suspended by the straight threaded sleeves through the through groove, which can maintain a good verticality and improve the construction quality, and Workers do not need to do too much action during the installation process, just connect the upper and lower steel bars to the straight threaded sleeve, which is conducive to construction safety.
(4)、此装置在通槽的长边区域设置有刻度线,安装不同规格的主筋或者对于不同主筋的间距要求时,对准刻度,调整直螺纹套筒在通槽内的左右位置即可实现。 (4) The device is provided with a scale line on the long side of the slot. When installing main bars of different specifications or requiring spacing of different main bars, align the scale and adjust the left and right positions of the straight thread sleeve in the slot. accomplish.
附图说明 Description of drawings
图1为本实用新型结构示意图; Fig. 1 is the structural representation of the utility model;
图2为本实用新型的俯视图; Fig. 2 is the top view of the utility model;
图3为本实用新型悬挂钢索的示意图; Fig. 3 is the schematic diagram of the utility model suspension cable;
其中,1-槽钢,2-直螺纹套筒,3-通槽,4-刻度线,5-通孔。 Among them, 1-channel steel, 2-straight threaded sleeve, 3-through groove, 4-scale line, 5-through hole.
具体实施方式 detailed description
下面结合实施例对本实用新型作进一步地详细说明,但本实用新型的实施方式不限于此。 The utility model will be further described in detail below in conjunction with the examples, but the implementation of the utility model is not limited thereto.
实施例1: Example 1:
如图1、图2所示,一种用于桥梁高墩施工的钢筋安装辅助装置,包括两根规格一致的槽钢1,所述两根槽钢1底部背向相对固接为横截面呈“H”字型的一体结构,在槽钢1底部间断设有至少一个通槽3,所述通槽3上设有直螺纹套筒2。选择两根槽钢1,主要是考虑同时起吊多根9m的钢筋会使一根槽钢1产生形变,而两根槽钢1通过背向相对固接在一些能增加槽钢1的抗弯曲能力,保证所吊钢筋的竖直度,便于安装。而此处槽钢1不局限于焊接方式,亦可通过螺栓或其他方式连接;在所述槽钢上还设有能通过绳索将槽钢1水平吊起的通孔5,通孔5用于穿过钢丝绳或吊钩,通孔5可稍微向槽钢1中心偏移,以避免通孔5太靠近槽钢1边缘使通孔5承重发生形变。 As shown in Figures 1 and 2, an auxiliary device for installing steel bars for the construction of high bridge piers includes two channel steels 1 with the same specifications, and the bottoms of the two channel steels 1 are fixed against each other so that the cross section is The "H"-shaped integrated structure is intermittently provided with at least one through groove 3 at the bottom of the channel steel 1, and the straight thread sleeve 2 is arranged on the through groove 3. The choice of two channel steels 1 is mainly due to the consideration that lifting multiple 9m steel bars at the same time will cause deformation of one channel steel 1, and the two channel steels 1 can be fixed in some places by facing back to increase the bending resistance of channel steel 1. , to ensure the verticality of the hanging steel bars, easy to install. And here the channel steel 1 is not limited to the welding method, and can also be connected by bolts or other methods; the channel steel 1 is also provided with a through hole 5 that can be hoisted horizontally by a rope on the channel steel 1, and the through hole 5 is used for Through the wire rope or the hook, the through hole 5 can be slightly offset to the center of the channel steel 1, so as to avoid the through hole 5 being too close to the edge of the channel steel 1 to cause the through hole 5 to bear load and deform.
实施例2 Example 2
所述通槽3设于槽钢1底部短边的中垂线上且与中垂线方向一致,通槽3设置10~20个,通槽3之间间隔距离为30mm~70mm;通槽3之间间隔距离为50mm;施工过程中,不同地方主筋要求的间距不一致。为保证主筋间距可调及选择不同规格大小的主筋,所述通槽3长为60~140mm,通槽3宽为20mm~40mm;此处优选的是通槽3长为100mm,通槽3宽为33mm;通槽3可根据槽钢1的长度尽可能多设置;目前,路桥施工中,主筋使用较多的为32mm,此处设置33mm宽的通槽3可以使主筋刚好穿过通槽3,而适配于33mm主筋的直螺纹套筒2的外径明显大于33mm,这样,直螺纹套筒2就悬挂在通槽3长边的两端,从而通过塔吊将钢索吊起,进而吊起整个装置,如图3所示状态。 The through groove 3 is arranged on the vertical line of the short side of the bottom of the channel steel 1 and is consistent with the direction of the vertical line. There are 10 to 20 through grooves 3, and the distance between the through grooves 3 is 30mm to 70mm; the through groove 3 The distance between them is 50mm; during the construction process, the distance required for the main reinforcement in different places is inconsistent. In order to ensure that the main rib spacing can be adjusted and the main ribs of different sizes can be selected, the length of the channel 3 is 60-140 mm, and the width of the channel 3 is 20 mm-40 mm; preferably, the length of the channel 3 is 100 mm, and the width of the channel 3 is 100 mm. The channel 3 can be set as much as possible according to the length of the channel steel 1; at present, in the construction of roads and bridges, the main reinforcement is mostly used as 32mm, and the channel 3 with a width of 33mm is set here so that the main reinforcement can just pass through the channel 3 , and the outer diameter of the straight threaded sleeve 2 adapted to the 33mm main reinforcement is obviously larger than 33mm, so that the straight threaded sleeve 2 is hung on the two ends of the long side of the through groove 3, so that the steel cable is lifted by the tower crane, and then the Lift up the whole device, the state shown in Figure 3.
实施例3 Example 3
在所述通槽3的侧边还设有与槽钢1长度方向一致的刻度线4;其中刻度线4可以沿槽钢1的长度方向连续设置;刻度线4也可以沿槽钢1的长度方向仅在通槽3的侧边间断设置,每段刻度线4与每个通槽3长边的长度一致。在施工过程中,不同区域对主筋的间距要求不一样,当需要更换此间距时,在建筑物下方即可根据刻度线4进行重新标定间距大小,并将套接钢筋的直螺纹套筒2调整到相应位置,这样方便建筑物上方施工人员的作业。 The side of the through groove 3 is also provided with a scale line 4 consistent with the length direction of the channel steel 1; wherein the scale line 4 can be continuously arranged along the length direction of the channel steel 1; the scale line 4 can also be along the length of the channel steel 1 The direction is intermittently set only on the side of the through groove 3, and each segment of the scale line 4 is consistent with the length of each long side of the through groove 3. During the construction process, different areas have different requirements for the spacing of the main reinforcement. When the spacing needs to be replaced, the spacing can be recalibrated according to the scale line 4 under the building, and the straight thread sleeve 2 that is connected to the steel bar can be adjusted. to the corresponding position, which facilitates the work of construction personnel above the building.
综上所述,本实用新型的具体工作过程如下:首先,在施工区域下方,根据主筋排列的间距,参照槽钢1上的刻度线4,将主筋依次穿过通槽3并拧上直螺纹套筒2,然后由塔吊吊起穿过通槽3的钢丝绳或者吊钩进而吊起整个装置连同钢筋,到达位置时,将钢筋最下端与下方的直螺纹套筒2连接,再取下装置上的直螺纹套筒2,从钢筋上取下装置,再将取下的直螺纹套筒2拧在钢筋上,如此,可进行下一组钢筋的安装。当变换主筋的间距时,在施工区域下方通过装置上的刻度线4重新标定并固定钢筋的位置即可,非常方便。 In summary, the specific working process of the utility model is as follows: first, under the construction area, according to the spacing of the main reinforcement, refer to the scale line 4 on the channel steel 1, pass the main reinforcement through the through groove 3 and screw on the straight thread Sleeve 2, and then the steel wire rope or hook passing through the slot 3 is lifted by the tower crane to lift the whole device together with the steel bar. When it reaches the position, connect the lower end of the steel bar with the straight thread sleeve 2 below, and then remove the device. The straight thread sleeve 2 is taken off from the steel bar, and the straight thread sleeve 2 taken off is screwed on the steel bar, so that the installation of the next group of steel bars can be carried out. When changing the spacing of the main reinforcement, it is very convenient to re-calibrate and fix the position of the reinforcement through the scale line 4 on the device under the construction area.
以上所述,仅是本实用新型的较佳实施例,并非对本实用新型做任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化,均落入本实用新型的保护范围之内。 The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any simple modification or equivalent change made to the above embodiments according to the technical essence of the utility model falls within the scope of the present utility model. Within the protection scope of the present utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110004831A (en) * | 2019-04-04 | 2019-07-12 | 中交一公局厦门工程有限公司 | A kind of new reinforcing steel bar mounting auxiliary and its application method |
| CN112192192A (en) * | 2020-09-28 | 2021-01-08 | 中国电建集团山东电力建设第一工程有限公司 | Tool and method for penetrating through heating surface suspender of thermal power plant |
| CN117306412A (en) * | 2023-11-07 | 2023-12-29 | 中铁十一局集团有限公司 | A construction method for integral hoisting and adjustable positioning of the main bars of high piers without stirrups |
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2015
- 2015-10-28 CN CN201520842462.8U patent/CN205062677U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110004831A (en) * | 2019-04-04 | 2019-07-12 | 中交一公局厦门工程有限公司 | A kind of new reinforcing steel bar mounting auxiliary and its application method |
| CN110004831B (en) * | 2019-04-04 | 2024-03-12 | 中交一公局厦门工程有限公司 | Reinforcing steel bar installation auxiliary tool and using method thereof |
| CN112192192A (en) * | 2020-09-28 | 2021-01-08 | 中国电建集团山东电力建设第一工程有限公司 | Tool and method for penetrating through heating surface suspender of thermal power plant |
| CN117306412A (en) * | 2023-11-07 | 2023-12-29 | 中铁十一局集团有限公司 | A construction method for integral hoisting and adjustable positioning of the main bars of high piers without stirrups |
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Granted publication date: 20160302 Termination date: 20181028 |