CN205062558U - Novel wire rope self -cleaning ware and integral type pressure lubrication device - Google Patents
Novel wire rope self -cleaning ware and integral type pressure lubrication device Download PDFInfo
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- CN205062558U CN205062558U CN201520591744.5U CN201520591744U CN205062558U CN 205062558 U CN205062558 U CN 205062558U CN 201520591744 U CN201520591744 U CN 201520591744U CN 205062558 U CN205062558 U CN 205062558U
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- wire rope
- steel wire
- cleaner
- lubricating grease
- cup
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- 238000005461 lubrication Methods 0.000 title claims abstract description 31
- 238000004140 cleaning Methods 0.000 title abstract description 9
- 230000001050 lubricating effect Effects 0.000 claims abstract description 55
- 239000004519 grease Substances 0.000 claims abstract description 50
- 229910000831 Steel Inorganic materials 0.000 claims description 57
- 239000010959 steel Substances 0.000 claims description 57
- 230000000712 assembly Effects 0.000 claims description 11
- 238000000429 assembly Methods 0.000 claims description 11
- 238000010276 construction Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 229920002635 polyurethane Polymers 0.000 claims description 5
- 239000004814 polyurethane Substances 0.000 claims description 5
- 239000010935 stainless steel Substances 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 8
- 244000188472 Ilex paraguariensis Species 0.000 abstract 1
- 239000012466 permeate Substances 0.000 abstract 1
- 238000007789 sealing Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 5
- 241000628997 Flos Species 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 206010061258 Joint lock Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 101150038956 cup-4 gene Proteins 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
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Abstract
The utility model discloses a novel wire rope self -cleaning ware and integral type pressure lubrication device, including cleaner and integral type pressure lubrication device, the cleaner comprises the semi -cylindrical form's of two symmetries cleaner subassembly, and the spiral slot that matees wire rope is offered at the cleaner center. Integral type pressure lubrication device includes lubricating grease feeding mechanism and lubricated cup, novel wire rope self -cleaning ware is installed in the one end of lubricated cup, lubricated cup includes the cup shell, seal assembly and back flow, seal assembly installs in the cup shell, the track groove has been seted up on the seal assembly axial lead, the lubricating grease holding tank has been seted up at the middle part in track groove, lubricating grease feeding mechanism and lubricating grease holding tank intercommunication, the counter -flow vat has been seted up to the upper portion or the lower part in track groove, the input and the counter -flow vat intercommunication of back flow. This device simple structure, handling ease, simple to operate enable to realize wire rope's degree of depth maintenance inside lubricating grease effectively permeates wire rope.
Description
Technical field
The utility model relates to steel wire rope and cleans and lubrication technical field, is specially a kind of Novel steel wire rope automatic cleaner and integrated pressure lubricating arrangement.
Background technology
Steel wire rope, as a kind of important mechanical part, is widely used in the industries such as harbour, boats and ships, shipbuilding, salvaging, mine, oil, metallurgy, building, fishery, forestry, electric power, cableway, cable car, jumbo manufacture and machinery.And the situation of steel wire rope is directly related with the situation that machinery is run and production safety, therefore it needs to carry out cleaned at regular intervals and lubricating maintenance according to environment for use, steel wire rope inside needs regular replenishment lubricating grease especially, to reduce abrasion and corrosion when steel wire rope runs, thus extend the service life of steel wire rope.
Now, wire rope fiction drive maintenance mode mainly contains manual application of lubricant and equipment lubrication two kinds.Wherein, manual application of lubricant is with brush or is stained with lubricating grease with gloves and is applied to steel wire rope surface.Which exists that operating efficiency is low, waste lubricating grease, easily cause the uneasy congruent shortcoming of environmental pollution and operation, and handwork is difficult to old oil, pollutant and the assorted slag etc. on steel wire rope to clean out, cause new lubricating grease can not effectively cover steel wire rope on the surface, more can not enter into the inside of steel wire rope.Some Enterprises adopts the equipment such as oil syringe to carry out wire rope fiction drive, major way is full of the closed container of lubricating grease by one by steel wire rope, this maintenance mode substitutes manual smearing, but due to the deficiency (lubricating coupler poor sealing, lubricating grease are without pressure or pressure is little, lubricating grease easily leak) in design, still lubricating grease can not be allowed to enter steel wire rope inside, do not reach the effect of steel wire rope degree of depth maintenance.The deficiencies such as existing cleaner (or cleaning head) ubiquity complex structure, processing inconvenience, the fixing difficulty of installation, cleaning effect is not good, service life is short.
Summary of the invention
In order to overcome the shortcoming that prior art is mentioned, the utility model provides a kind of steel wire rope automatic cleaner and integrated pressure lubricating arrangement.This utility model automatic cleaner structure is simple, easy for installation, can thorough cleaning wire rope strand ditch; Pressure lubrication device, takes integrated sealing assembly and return duct design, not only evenly can lubricate steel wire rope, and lubricating grease can be made to keep crunch and dynamic circulation, make lubricating grease effectively penetrate into steel wire rope inside, realizes the degree of depth maintenance of steel wire rope.
The utility model solves the technical scheme that its technical problem adopts: Novel steel wire rope automatic cleaner, comprise the half-terete cleaner assembly of two panels, the inner side plane of described cleaner assembly offers spiral grooves along axis direction, two on two described cleaner assemblies described spiral grooves capable assemblings become closed steel wire rope through hole, the outer surface of described cleaner assembly is provided with at least one annular groove, described annular groove is detachably provided with the clip of cleaner assembly described in fixing two panels.
Further, also include base, described cleaner assembly is coaxially installed on the side of described base, described base comprises two panels fixture block and two panels foundation fittings, fixture block described in two panels is connected by screw fixing, foundation fittings described in two panels is installed in the middle of fixture block described in two panels, also base plate through holes is offered between foundation fittings described in two panels, the diameter of described base plate through holes is equal with the diameter of described steel wire rope through hole, the lateral surface of fixture block described in two panels is also provided with snap close, by bundling snap close with rope or chain, external stability is carried out to base, again at base installed in front cleaner assembly, thus separately cleaning operation is carried out to steel wire rope.Wherein, described foundation fittings adopts polyurethane high molecule polymeric material to make.
Wherein, described cleaner assembly adopts polyurethane high molecule polymeric material to make; Described spiral grooves is arranged at the inner side plane center of described cleaner assembly; A described annular groove is provided with in the middle part of the outer surface of described cleaner assembly; Described clip adopts stainless steel to make.
Integrated pressure lubricating arrangement, comprise above-mentioned Novel steel wire rope automatic cleaner, lubricating grease feeding mechanism and lubrication cup, described Novel steel wire rope automatic cleaner is installed on one end of described lubrication cup, described lubrication cup comprises cup shell, black box and return duct, described black box is installed in described cup shell, described black box axial line offers the rail groove of coupling steel wire rope, the middle part of described rail groove offers lubricating grease holding tank, described lubricating grease feeding mechanism is communicated with described lubricating grease holding tank by pipeline, top or the bottom of described rail groove offer backflash, the two ends of described return duct are communicated with described backflash.
Described black box is put together by two pieces of semi-cylindrical tubular construction assemblies, and described rail groove and lubricating grease holding tank are arranged on the medial surface of two pieces of described tubular construction assemblies dividing, and are convenient to production and processing; The surface that two pieces of described tubular construction assemblies are bonded to each other is respectively equipped with the concavo-convex potted line of cooperation, make chimeric after black box form good sealing; The material of described black box is polyurethane high molecule polymeric material.
Described cup shell is made up of two pieces of casing assemblies, and two pieces of described tubular construction assemblies are installed in the inner chamber of two pieces of described casing assemblies respectively, and two pieces of described casing assembly sides are connected by articulated structure, and opposite side is fixed by the movable joint lock bolt-lock with locking knob; Described cup shell is made up of aluminium alloy, and described cup outer surface of outer cover is also provided with lock ear, and described lock ear offers connecting hole, by lock ear, lubrication cup is carried out outside and is connected and fixed.
Described return duct is also provided with overfall, described overfall is provided with control valve, the overfall of described return duct connects retracting device by pipeline, effectively can help the lubricating grease in emptying described rail groove.
The pneumatic grease pump of the height ratio large discharge that described lubricating grease feeding mechanism is selected, provides the lubricating grease of high pressure high flow rate can to lubrication cup.
The beneficial effects of the utility model are: the automatic cleaner that this device utility model provides adopts two halves trough design, structure is simple, handling ease, easy for installation, coordinate base to use and can carry out cleaning operation separately, cleaner automatic rotation when steel wire rope is walked, by the old oil in steel wire rope surface and butt crack, the assorted clean scraped clean such as slag and pollutant; The integrated pressure lubricating arrangement that this device utility model provides, by automatic cleaner and lubrication the supporting the use of cup, carry out clean and lubrication operation simultaneously, its lubrication cup adopts integrated sealing assembly and return duct design, continual and steady force feed can be realized, make lubricating grease limited penetration enter steel wire rope inside, arrive the object of steel wire rope degree of depth maintenance.Meanwhile, the pollution that this design can be avoided lubricating grease leakage and cause and waste, and lubricating grease uniform covers and dynamic circulation.
Accompanying drawing explanation
Fig. 1 is the using state schematic perspective view of this Novel steel wire rope automatic cleaner and integrated pressure lubricating arrangement;
Fig. 2 is the structural upright schematic diagram of this Novel steel wire rope automatic cleaner;
Fig. 3 is the structure side view of cleaner assembly of the present utility model;
Fig. 4 is the structural upright schematic diagram (closed condition) of lubrication cup of the present utility model;
Fig. 5 is the structural upright schematic diagram (open mode) of lubrication cup of the present utility model;
Fig. 6 is the structure side view in the black box A face marked in Fig. 5;
Fig. 7 is the structure side view in the black box B face marked in Fig. 5.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is further detailed.
As Fig. 1 and Fig. 7 shows, Novel steel wire rope automatic cleaner, comprise the half-terete cleaner assembly 1 of two panels, the inner side plane of described cleaner assembly offers spiral grooves 11 along axis direction, two on two described cleaner assemblies described spiral grooves 11 capable assemblings become closed steel wire rope through hole, the outer surface of described cleaner assembly is provided with at least one annular groove 12, described annular groove 12 is detachably provided with the clip 13 of cleaner assembly described in fixing two panels.
Wherein, described spiral grooves 11 is arranged at the inner side plane center of described cleaner assembly; The quantity of described annular groove is one, in the middle part of the outer surface being arranged at described cleaner assembly.
Integrated pressure lubricating arrangement, comprise Novel steel wire rope automatic cleaner 1, lubricating grease feeding mechanism 3 and lubrication cup 2, Novel steel wire rope automatic cleaner 1 is installed on one end of described lubrication cup 2, described lubrication cup 2 comprises cup shell 21, black box 22 and return duct 23, described black box 22 is installed in described cup shell 21, described black box 21 is that the tubular construction assembly of two pieces of semicircles (A and B marked in Fig. 5) is put together, size is mated with cup shell 21 inner chamber, described black box 22 axial line offers the rail groove 221 of coupling steel wire rope, the middle part of described rail groove 221 offers lubricating grease holding tank 222, described lubrication cup 2 offers the opening 24 being communicated with lubricating grease holding tank 222, described lubricating grease feeding mechanism 3 is by pipeline connection opening 24 thus be communicated with described lubricating grease holding tank 222, the upper and lower of described rail groove 221 offers backflash 223, the two ends of described return duct 23 are communicated with described backflash 223.
Described return duct 23 is also provided with overfall, described overfall is provided with control valve 231, the overfall of described return duct 23 connects retracting device by pipeline, effectively can help the lubricating grease in emptying described rail groove.
The polyurethane high molecule polymeric material that described cleaner assembly and black box all adopt the life-span of resistance to wearing long is made; Described clip 13 adopts stainless steel to make.
The surface that two pieces of described tubular construction assemblies are bonded to each other is respectively equipped with the concavo-convex potted line 224 of cooperation, make chimeric after black box 22 form good sealing; The surface that two pieces of described tubular construction assemblies are bonded to each other is also provided with the concavo-convex knot of fool proof 225 (totally 3 to).
Described cup shell 21 is made up of the casing assembly of two pieces of semicircles, and two pieces of described casing assembly sides are connected by articulated structure, and opposite side is locked by the movable joint locking bolt 211 with locking knob; Described cup shell 21 is made up of aluminium alloy, and described cup shell 21 outer surface is also provided with lock ear 212, and lock ear 212 offers connecting hole.
The pneumatic grease pump of the height ratio large discharge that described lubricating grease feeding mechanism 3 is selected, provides the lubricating grease of high pressure high flow rate can to lubrication cup.
Before installation lubrication cup and cleaner, use wire brush and cleaning agent clean for the steel wire rope of corresponding installation site clean.The first step: first lubrication cup 2 is opened and clip on steel wire rope 4, to adjust behind position by movable joint locking bolt secure closure, re-uses bundling belt or chain is lived lubrication cup 4 and external stability by fixing lock ear; Second step: into two pieces for cleaner 1, is enclosed within the steel wire rope 4 of lubrication cup 2 front end (with steel wire rope traffic direction for benchmark), notes confirming that the spiral grooves of cleaner 1 is chimeric with steel wire rope butt crack, re-uses stainless steel lathe dog 13 fastening; 3rd step: the initial gas pressure of pneumatic grease pump 3 source of the gas three linked piece is set to suitable force value; 4th step: steel wire rope keeps inactive state, grease flow control valve is opened a half amplitude point, floss hole ball valve 231 is opened, observes the transparent PVC pipe on floss hole ball valve 231: until see that lubricating grease closes floss hole ball valve 231 after being discharged to pvc pipe; 5th step: steel wire rope 4 starts to travel at the uniform speed, cleaner 1 rotates and carries out automated cleaning to steel wire rope 4, lubricates cup 2 pairs of steel wire ropes 4 simultaneously and carries out force feed operation.Lubrication cup is due to the good sealing property of integrated sealing assembly, with the use of 2# viscosity lubricating grease, the grease pressure of lubricating grease holding tank can reach in 12Bar to 18Bar scope usually, lubricating grease can effectively penetrate into steel wire rope inside, thus realizes the extensive maintenance to steel wire rope outer surface uniform fold lubricating grease, internal depth lubrication.
As described above, be only the preferred embodiment that this is novel, when can not limit the scope of this novel enforcement with this, the simple equivalence change namely generally done according to this novel claim and novel description with modify, all still belong in scope that this new patent contains.
Claims (7)
1. Novel steel wire rope automatic cleaner, comprise the half-terete cleaner assembly of two panels, the inner side plane of described cleaner assembly offers spiral grooves along axis direction, two on two described cleaner assemblies described spiral grooves capable assemblings become closed steel wire rope through hole, the outer surface of described cleaner assembly is provided with at least one annular groove, described annular groove is detachably provided with the clip of cleaner assembly described in fixing two panels.
2. Novel steel wire rope automatic cleaner according to claim 1, is characterized in that, described cleaner assembly adopts polyurethane high molecule polymeric material to make.
3. Novel steel wire rope automatic cleaner according to claim 1, is characterized in that, described spiral grooves is arranged at the inner side plane center of described cleaner assembly.
4. Novel steel wire rope automatic cleaner according to claim 1, is characterized in that, is provided with a described annular groove in the middle part of the outer surface of described cleaner assembly.
5. Novel steel wire rope automatic cleaner according to claim 1, is characterized in that, described clip adopts stainless steel to make.
6. integrated pressure lubricating arrangement, it is characterized in that, comprise the arbitrary described Novel steel wire rope automatic cleaner of claim 1-5, lubricating grease feeding mechanism and lubrication cup, described Novel steel wire rope automatic cleaner is installed on one end of described lubrication cup, described lubrication cup comprises cup shell, black box and return duct, described black box is installed in described cup shell, described black box is the tubular construction assembly of two pieces of semicircle splits, described black box axial line offers the rail groove of coupling steel wire rope, the middle part of described rail groove offers lubricating grease holding tank, described lubricating grease feeding mechanism is communicated with described lubricating grease holding tank by pipeline, top or the bottom of described rail groove offer backflash, the input of described return duct is communicated with described backflash.
7. integrated pressure lubricating arrangement according to claim 6, is characterized in that, described lubricating grease feeding mechanism selects pneumatic grease pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520591744.5U CN205062558U (en) | 2015-08-07 | 2015-08-07 | Novel wire rope self -cleaning ware and integral type pressure lubrication device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520591744.5U CN205062558U (en) | 2015-08-07 | 2015-08-07 | Novel wire rope self -cleaning ware and integral type pressure lubrication device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205062558U true CN205062558U (en) | 2016-03-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520591744.5U Active CN205062558U (en) | 2015-08-07 | 2015-08-07 | Novel wire rope self -cleaning ware and integral type pressure lubrication device |
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| CN (1) | CN205062558U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107816618A (en) * | 2017-10-26 | 2018-03-20 | 武汉商学院 | Automatic lubricating apparatus for steel wirerope |
| CN108554708A (en) * | 2017-12-27 | 2018-09-21 | 桥运精密部件（苏州）有限公司 | A kind of STAINLESS STEEL WIRE surface oiling device |
-
2015
- 2015-08-07 CN CN201520591744.5U patent/CN205062558U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107816618A (en) * | 2017-10-26 | 2018-03-20 | 武汉商学院 | Automatic lubricating apparatus for steel wirerope |
| CN108554708A (en) * | 2017-12-27 | 2018-09-21 | 桥运精密部件（苏州）有限公司 | A kind of STAINLESS STEEL WIRE surface oiling device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Yang Guowu Inventor after: Li Sumei Inventor before: Zhong Linhao |
|
| CB03 | Change of inventor or designer information | ||
| CP03 | Change of name, title or address |
Address after: 510800 Huadu District, Huadu District, Guangdong, Guangzhou Xinhua Road, No. 2, No. 501 Patentee after: Guangzhou nogard Universal Machinery Co Ltd Address before: 510000 Guangdong, Huadu District, Xinhua Street, No. three East Road, No. 2, east wing, third floor Patentee before: GUANGZHOU NOVACO PETROLEUM DRILLING EQUIPMENT CO., LTD. |
|
| CP03 | Change of name, title or address | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210225 Address after: 510800 Room 502, No.1 hengtan street, Xinhua Street, Huadu District, Guangzhou City, Guangdong Province Patentee after: Aoge (Guangzhou) Industrial Products Co.,Ltd. Address before: 510800 501, No.2 Huacheng Road, Xinhua Street, Huadu District, Guangzhou City, Guangdong Province Patentee before: GUANGZHOU NUOGAO GENERAL MACHINE Co.,Ltd. |
|
| TR01 | Transfer of patent right |