CN205062162U - Hot zinc spraying system for electric steel pipe tower pole - Google Patents
Hot zinc spraying system for electric steel pipe tower pole Download PDFInfo
- Publication number
- CN205062162U CN205062162U CN201520855572.8U CN201520855572U CN205062162U CN 205062162 U CN205062162 U CN 205062162U CN 201520855572 U CN201520855572 U CN 201520855572U CN 205062162 U CN205062162 U CN 205062162U
- Authority
- CN
- China
- Prior art keywords
- steel pipe
- zinc
- hot spray
- degreasing
- electric power
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 72
- 239000011701 zinc Substances 0.000 title claims abstract description 72
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 72
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 40
- 239000010959 steel Substances 0.000 title claims abstract description 40
- 238000005507 spraying Methods 0.000 title abstract 2
- 239000007921 spray Substances 0.000 claims abstract description 88
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims abstract description 40
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 238000005238 degreasing Methods 0.000 claims description 32
- 239000010985 leather Substances 0.000 claims description 6
- 239000004677 Nylon Substances 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000010354 integration Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 101100408464 Caenorhabditis elegans plc-1 gene Proteins 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- IPCXNCATNBAPKW-UHFFFAOYSA-N zinc;hydrate Chemical compound O.[Zn] IPCXNCATNBAPKW-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002481 rotproofing Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The utility model discloses a steel pipe tower pole hot spray zinc system for electric power, including PLC controller, deoiling rust cleaning system, hot spray zinc system and transmission system, deoiling rust cleaning system is used for the deoiling rust cleaning of steel pipe, hot spray zinc system is used for spouting zinc of steel pipe, transmission system is used for conveying the steel pipe from deoiling rust cleaning system to hot spray zinc system, the PLC controller links to each other with deoiling rust cleaning system, hot spray zinc system and transmission system respectively. The utility model discloses hot zinc system of spraying of steel pipe tower pole for electric power, reasonable in design has realized intelligent automatic operation, makes steel pipe tower pole for electric power rust cleaning, spouts the zinc integration and goes on, and product quality is high, but mass production has improved labor efficiency.
Description
Technical field
The utility model relates to electric power processing units, particularly relates to a kind of electric power steel pipe tower rod hot spray painted zinc system.
Background technology
Steel pipe tower rod is particularly extensive in power domain application, such as set up electric power tower etc., but its processing and manufacturing is particularly complicated, need through kinds of processes steps such as rust cleaning, spray zinc, preparation cycle is long, working method is complicated, and quality product is low, and also there is not a kind of automatically processing device in current technology, realizes the integration of series of process step.
Utility model content
The purpose of this utility model is to provide a kind of electric power steel pipe tower rod hot spray painted zinc system, to solve the problems of the technologies described above.
The utility model is by the following technical solutions for achieving the above object:
A kind of electric power steel pipe tower rod hot spray painted zinc system, comprise PLC, degreasing and rust removal system, hot spray painted zinc system and transmission system, described degreasing and rust removal system is used for the degreasing and rust removal of steel pipe, described hot spray painted zinc system is used for the spray zinc of steel pipe, described transmission system is used for steel pipe to be sent to hot spray painted zinc system from degreasing and rust removal system, and described PLC is connected with degreasing and rust removal system, hot spray painted zinc system and transmission system respectively.
Described degreasing and rust removal system comprises air compressor, gas-holder, ball blast feed bin, strainer, ball blast spray gun, suction cleaner, described air compressor is connected with gas-holder, gas-holder is connected with strainer, strainer and ball blast feed bin are all connected with ball blast spray gun, and ball blast spray gun is provided with magnetic valve, suction cleaner is used for dust to suck in disposal box; Ball blast feed bin top is provided with vent valve, and gas-holder is provided with tensimeter, and air compressor, gas-holder, ball blast feed bin, strainer are equipped with valve.
Described hot spray painted zinc system comprises air compressor I, gas-holder I, strainer I, arc generator, spray zinc spray gun, electric heater, air compressor I, gas-holder I, strainer I and spray zinc spray gun are connected successively, spray zinc spray gun is also connected with arc generator, and being provided with electromagnetic valve I, electric heater is provided with temperature regulator.
Described transmission system comprises degreasing and rust removal driving motor, hot spray painted zinc driving motor, step-down gear, driving chain, and driving chain is arranged in frame by power wheel, and is provided with front limit device, rear stopper and shield cap.
In the pilot circuit of this system, protection switch is connected with PLC by potentiostat, and PLC controls each equipment and runs.
In the main loop circuit of this system; general protection switch is connected with secondary branch protection switch; alternating current contactor is connected with secondary branch protection switch by three grades of branch's protection switches; degreasing and rust removal driving motor, air compressor, suction cleaner, hot spray painted zinc driving motor, air compressor I, be connected with alternating current contactor by thermo-relay, electric heater, arc generator are connected with alternating current contactor.
Arc generator input AC 380V, exports direct current 480V.
Shield cap adopts nylon leather strap shield cap or rubber leather strap shield cap.
The beneficial effects of the utility model: the utility model electric power steel pipe tower rod hot spray painted zinc system, reasonable in design, achieve intelligent automation and run, electric power steel pipe tower rod is made to eliminate rust, spray zinc integrated carrying out, quality product is high, can mass production, improves efficiency.
Accompanying drawing explanation
Fig. 1 is a kind of electric power steel pipe tower rod of the utility model hot spray painted zinc entire system body structure block diagram;
Fig. 2 is the utility model degreasing and rust removal system architecture schematic diagram;
Fig. 3 is the utility model hot spray painted zinc system architecture schematic diagram;
Fig. 4 is the utility model main loop circuit schematic diagram;
Fig. 5 is the utility model pilot circuit schematic diagram;
Fig. 6 is the utility model arc generator circuit diagram.
In figure: 1, PLC, 2, degreasing and rust removal system, 3, hot spray painted zinc system, 4, transmission system, 20, suction cleaner, 21, air compressor, 22, gas-holder, 23, ball blast feed bin, 24, strainer, 25, ball blast spray gun, 26, magnetic valve, 27, vent valve, 28, tensimeter, 29, valve, 31, air compressor I, 32, gas-holder I, 33, strainer I, 34, arc generator, 35, spray zinc spray gun, 36, electromagnetic valve I, 37, electric heater, A, protection switch, B, potentiostat, HK1, general protection switch, HK2, secondary branch protection switch, HK3, three grades of branch's protection switches, CJ, alternating current contactor, RJ, thermo-relay, 41, degreasing and rust removal driving motor, 42, hot spray painted zinc driving motor.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is further elaborated.
As shown in figures 1 to 6, a kind of electric power steel pipe tower rod hot spray painted zinc system, comprise PLC 1, degreasing and rust removal system 2, hot spray painted zinc system 3 and transmission system 4, described degreasing and rust removal system 2 system is for the degreasing and rust removal of steel pipe, described hot spray painted zinc system 3 is for the spray zinc of steel pipe, described transmission system 4 is for being sent to hot spray painted zinc system 3 by steel pipe from degreasing and rust removal system 2, and described PLC 1 is connected with degreasing and rust removal system 2, hot spray painted zinc system 3 and transmission system 4 respectively.
Described degreasing and rust removal system 2 comprises air compressor 21, gas-holder 22, ball blast feed bin 23, strainer 24, ball blast spray gun 25, suction cleaner (not shown), described air compressor 21 is connected with gas-holder 22, gas-holder 22 is connected with strainer 24, strainer 24 and ball blast feed bin 23 are all connected with ball blast spray gun 25, and ball blast spray gun 25 is provided with magnetic valve 26, suction cleaner is used for dust to suck in disposal box; Ball blast feed bin 25 top is provided with vent valve 27, and gas-holder 22 is provided with tensimeter 28, and air compressor 21, gas-holder 22, ball blast feed bin 23, strainer 24 are equipped with valve 29.
Described hot spray painted zinc system 3 comprises air compressor I31, gas-holder I32, strainer I33, arc generator 34, spray zinc spray gun 35, electric heater 37, air compressor I31, gas-holder I32, strainer I33 and spray zinc spray gun 35 are connected successively, spray zinc spray gun 35 is also connected with arc generator 34, and being provided with electromagnetic valve I 36, electric heater 37 is provided with temperature regulator.
Described transmission system 4 comprises degreasing and rust removal driving motor 41, hot spray painted zinc driving motor 42, step-down gear, driving chain, and driving chain is arranged in frame by power wheel, and is provided with front limit device, rear stopper and shield cap.
In the pilot circuit of this system, protection switch A is connected with PLC 1 by potentiostat B, and PLC 1 controls each equipment and runs.
In the main loop circuit of this system; general protection switch HK1 is connected with secondary branch protection switch HK2; alternating current contactor CJ is connected with secondary branch protection switch HK2 by three grades of branch protection switch HK3; degreasing and rust removal driving motor 41, air compressor 21, suction cleaner, hot spray painted zinc driving motor 42, air compressor I31, be connected with alternating current contactor CJ by thermo-relay RJ, electric heater 37, arc generator 34 are connected with alternating current contactor CJ.
Arc generator 34 input AC 380V, exports direct current 480V.
Shield cap adopts nylon leather strap shield cap or rubber leather strap shield cap.
Using method of the present utility model, first starts the electric heater on hot spray painted zinc production line, makes temperature in hot spray painted zinc production line region reach 180 DEG C; The air compressor starting degreasing and rust removal system makes atmospheric pressure reach the air pressure of 12 kilograms every square centimeter, and starts suction cleaner; The air compressor I starting hot spray painted zinc system makes atmospheric pressure reach the air pressure of 12 kilograms every square centimeter; Steel pipe tower rod to be processed is placed in transmission system and automatically carries out under PLC controls, carry out degreasing and rust removal and hot spray painted zinc successively, machine.
Steel pipe tower rod degreasing and rust removal: the pressurized air that degreasing and rust removal adopts air compressor to produce inhales rainbow principle, sprays to surrounded surface outside steel pipe tower rod the object that silicon carbide reaches the process of steel pipe tower rod degreasing and rust removal by the sand-blasting gun being arranged on different angles by solenoid control.
Steel pipe tower rod hot spray painted zinc: (wire drive feeder is to the continuous wire feed forward of zinc silk spray gun to adopt arc generator low voltage; Mariages or single line collide at wire pistol mouth place produce short circuit) short circuit of zinc silk fusing produce high temperature zinc water; The pressurized air produced by solenoid control air compressor produces high temperature zinc water by the spray zinc silk small of the stock zinc silk short circuit being arranged on different angles and sprays to the outer surrounded surface of the steel pipe tower rod adding excess temperature (180 DEG C); It reaches the rotproofing object of steel pipe tower rod.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection domain of the present utility model.
Claims (8)
1. an electric power steel pipe tower rod hot spray painted zinc system, comprise PLC, degreasing and rust removal system, hot spray painted zinc system and transmission system, it is characterized in that, described degreasing and rust removal system is used for the degreasing and rust removal of steel pipe, described hot spray painted zinc system is used for the spray zinc of steel pipe, described transmission system is used for steel pipe to be sent to hot spray painted zinc system from degreasing and rust removal system, and described PLC is connected with degreasing and rust removal system, hot spray painted zinc system and transmission system respectively.
2. a kind of electric power steel pipe tower rod hot spray painted zinc system according to claim 1, it is characterized in that, described degreasing and rust removal system comprises air compressor, gas-holder, ball blast feed bin, strainer, ball blast spray gun, suction cleaner, described air compressor is connected with gas-holder, gas-holder is connected with strainer, strainer and ball blast feed bin are all connected with ball blast spray gun, and ball blast spray gun is provided with magnetic valve, and suction cleaner is used for dust to suck in disposal box; Ball blast feed bin top is provided with vent valve, and gas-holder is provided with tensimeter, and air compressor, gas-holder, ball blast feed bin, strainer are equipped with valve.
3. a kind of electric power steel pipe tower rod hot spray painted zinc system according to claim 1, it is characterized in that, described hot spray painted zinc system comprises air compressor I, gas-holder I, strainer I, arc generator, spray zinc spray gun, electric heater, air compressor I, gas-holder I, strainer I and spray zinc spray gun are connected successively, spray zinc spray gun is also connected with arc generator, and being provided with electromagnetic valve I, electric heater is provided with temperature regulator.
4. a kind of electric power steel pipe tower rod hot spray painted zinc system according to claim 1, it is characterized in that, described transmission system comprises degreasing and rust removal driving motor, hot spray painted zinc driving motor, step-down gear, driving chain, driving chain is arranged in frame by power wheel, and is provided with front limit device, rear stopper and shield cap.
5. a kind of electric power steel pipe tower rod hot spray painted zinc system according to claim 1, it is characterized in that, in the pilot circuit of this system, protection switch is connected with PLC by potentiostat, and PLC controls each equipment and runs.
6. a kind of electric power steel pipe tower rod hot spray painted zinc system according to claim 1; it is characterized in that; in the main loop circuit of this system; general protection switch is connected with secondary branch protection switch; alternating current contactor is connected with secondary branch protection switch by three grades of branch's protection switches; degreasing and rust removal driving motor, air compressor, suction cleaner, hot spray painted zinc driving motor, air compressor I, be connected with alternating current contactor by thermo-relay, electric heater, arc generator are connected with alternating current contactor.
7. a kind of electric power steel pipe tower rod hot spray painted zinc system according to claim 3, is characterized in that, arc generator input AC 380V, exports direct current 480V.
8. a kind of electric power steel pipe tower rod hot spray painted zinc system according to claim 4, is characterized in that, shield cap adopts nylon leather strap shield cap or rubber leather strap shield cap.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520855572.8U CN205062162U (en) | 2015-11-01 | 2015-11-01 | Hot zinc spraying system for electric steel pipe tower pole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520855572.8U CN205062162U (en) | 2015-11-01 | 2015-11-01 | Hot zinc spraying system for electric steel pipe tower pole |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205062162U true CN205062162U (en) | 2016-03-02 |
Family
ID=55388742
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520855572.8U Expired - Fee Related CN205062162U (en) | 2015-11-01 | 2015-11-01 | Hot zinc spraying system for electric steel pipe tower pole |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205062162U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105154810A (en) * | 2015-11-01 | 2015-12-16 | 蒋安为 | Hot zinc spraying system for electric steel pipe tower pole |
-
2015
- 2015-11-01 CN CN201520855572.8U patent/CN205062162U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105154810A (en) * | 2015-11-01 | 2015-12-16 | 蒋安为 | Hot zinc spraying system for electric steel pipe tower pole |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160302 Termination date: 20161101 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |