CN205060502U - Intelligent homogenization system of powder object material - Google Patents
Intelligent homogenization system of powder object material Download PDFInfo
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- CN205060502U CN205060502U CN201520807764.1U CN201520807764U CN205060502U CN 205060502 U CN205060502 U CN 205060502U CN 201520807764 U CN201520807764 U CN 201520807764U CN 205060502 U CN205060502 U CN 205060502U
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Abstract
The utility model belongs to the technical field of powder body batch homogeneous mixing in bulk technique and specifically relates to an intelligent homogenization system of powder object material for realize the homogeneous mixing to the powder body, this homogenization system includes: feed bin, feed bin are sealed container, and the upper end of feed bin is equipped with the feed inlet, and the lower extreme of feed bin is equipped with the discharge gate, compressed air source, compressed air source are used for providing compressed air, the dust removal purification ware, the dust removal purification ware sets up the top at the feed bin, all mix the head, it is used for shunting compressed air all to mix the head, it sets up in the feed bin all to mix the head, and be located the discharge gate top of feed bin, all mix the head and pass through the pipeline intercommunication with compressed air source, make the powder body in the feed bin get into activation boiling state through compressed gas, the powder body after fully all mixing can reach the quality homogeneous, it is whole that all to sneak out the journey time spent shorter, and by controller automatic control, and the automation is high, artifical input cost has been reduced, tend to production standard ization, greatly improves production efficiency.
Description
Technical field
The utility model relates to bulk material batch Homogeneous phase mixing in bulk technical field, especially a kind of powder material intelligence homogenization system.
Background technology
In the industrialized production process of bulk material, its quality of the product of different batches can there are differences, and cannot obtain the product that quality is homogeneous.In order to make product design homogeneous, traditional employing batch machinery batch mixer mixes bulk material, this hybrid mode relatively single batch of all mixed amount is little, cannot accomplish that Large Copacity is produced, processing and manufacturing cost intensive, some equal blending bunker major parts are the agravic all mixed technology for granule materials at present, cannot meet the homogenizing requirement in enormous quantities of powder material.
Utility model content
The technical problems to be solved in the utility model is: little in order to overcome traditional bulk material hybrid mode list batch quantity, cannot accomplish that Large Copacity is produced, the deficiency of processing and manufacturing cost intensive, now provides the powder material intelligence homogenization system that a kind of all mixed speed is fast, cost is low, single batch of all mixed amount is large.
The utility model solves the technical scheme that its technical matters adopts: a kind of powder material intelligence homogenization system, and for realizing Homogeneous phase mixing to bulk material, this homogenization system comprises:
Feed bin, described feed bin is leakproof tank, and the upper end of described feed bin is provided with inlet point, and the lower end of described feed bin is provided with discharging opening;
Compressed air source, described compressed air source is used for providing pressurized air;
Dust removing purifier, described dust removing purifier is arranged on the top of described feed bin;
All mixed head, described all mixed head is used for pressurized air to shunt, and described all mixed head is arranged in described feed bin, and above the discharging opening being positioned at described feed bin, described all mixed head and described compressed air source pass through pipeline communication.
During beginning, bulk material to be mixed is filled with in feed bin, then the high pressure cyclone gas that alternately triggered from feed bin instantaneous pin from bottom to top and conter clockwise by the uniform divided flows of all mixed head of pressurized air, make the bulk material in feed bin reach instantaneously activation boiling (fluid flow through from below to up static material bed time, if flow velocity exceedes certain limit, then bulk cargo layer starts to expand, wriggle and there is flowing power, pellet stir up and down similar to the boiling of fluid thus claim to activate seethe with excitement) state, complete instantaneous all mixed under the state of entirety activation boiling, then the pressurized air participating in all mixing is discharged outside feed bin after being filtered by the dust removing purifier on feed bin top, whole homogenization process is of short duration, duration is no more than 2 minutes.
Whether fill put in place to monitor bulk material in feed bin, further, described feed bin is provided with level-sensing device.
Further, the pipeline between described compressed air source and all mixed head is provided with high-voltage pulse valve.
Further, described homogenization system also comprises controller, powder source and butterfly valve, the inlet point of described powder source and feed bin passes through pipeline communication, described butterfly valve is arranged on the pipeline between powder source and inlet point, described controller respectively with described butterfly valve, level-sensing device is connected with high-voltage pulse valve signal, after controller sends filling material signal, controller can control butterfly valve and open, bulk material loads from powder source enters feed bin, level-sensing device is arranged on the assigned address of feed bin, force home when the bulk material in feed bin is detected by level-sensing device, controller sends the cut out of signal control butterfly valve subsequently, stop filling bulk material, meanwhile controller sends the work of signal control high-voltage pulse valve, high-voltage pulse valve moment start and stop 3 to 5 times, pressurized air enters all mixed head.
In order to control compressed-air actuated pressure in pipeline accurately, to set the pressurized air of optimum pressure, further, between described compressed air source and high-voltage pulse valve, be provided with compression indicator.
Further, described all mixed head offers some apertures for ventilating, aperture will pass into the pressurized air shunting feeding warehouse of all mixed head.
Preferably, the quantity of described aperture is 4-100, specifically determines the quantity of aperture according to the size of feed bin.
For the ease of being discharged from feed bin by the bulk material after all mixed, further, described feed bin is provided with ball valve between discharging opening and all mixed head.
Preferably, described compressed air source is air compressor.
The beneficial effects of the utility model are: powder material intelligence homogenization system of the present utility model can realize single batch of Large Copacity and carry out Homogeneous phase mixing to bulk material, the bulk material in feed bin is made to enter activation fluidized state by pressure gas, it is homogeneous that bulk material after fully all mixed can reach quality, it is whole that all to sneak out the journey used time shorter, and automatically controlled by controller, degree of automation is high, decreases artificial input cost, be tending towards production standard, greatly improve production efficiency.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is the schematic diagram of the utility model powder material intelligence homogenization system.
In figure: 1, feed bin, 1-1, discharging opening, 2, compressed air source, 3, dust removing purifier, 4, all mixed head, 5, level-sensing device, 6, high-voltage pulse valve, 7, controller, 8, powder source, 9, butterfly valve, 10, compression indicator, 11, ball valve.
Detailed description of the invention
By reference to the accompanying drawings the utility model is described in further detail now.These accompanying drawings are the schematic diagram of simplification, only basic structure of the present utility model are described in a schematic way, and therefore it only shows the formation relevant with the utility model.
Embodiment 1
As shown in Figure 1, a kind of powder material intelligence homogenization system, for realizing Homogeneous phase mixing to bulk material, this homogenization system comprises:
Feed bin 1, described feed bin 1 is leakproof tank, and the upper end of described feed bin 1 is provided with inlet point, and the lower end of described feed bin 1 is provided with discharging opening 1-1;
Compressed air source 2, described compressed air source 2 is for providing pressurized air, and described compressed air source 2 is air compressor;
Dust removing purifier 3, described dust removing purifier 3 is arranged on the top of described feed bin 1;
All mixed 4, described all mixed 4 for pressurized air being shunted, described all mixed 4 is arranged in described feed bin 1, and above the discharging opening 1-1 being positioned at described feed bin 1, described all mixed 4 is passed through pipeline communication with described compressed air source 2.
Described feed bin 1 is provided with level-sensing device 5, whether fills put in place to monitor bulk material in feed bin 1.
Pipeline between described compressed air source 2 and all mixed 4 is provided with high-voltage pulse valve 6, controls whether pass into pressurized air.
Described homogenization system also comprises controller 7, powder source 8 and butterfly valve 9, described powder source 8 passes through pipeline communication with the inlet point of feed bin 1, described butterfly valve 9 is arranged on the pipeline between powder source 8 and inlet point, and described controller 7 is connected with described butterfly valve 9, level-sensing device 5 and high-voltage pulse valve 6 signal respectively.
Be provided with compression indicator 10 between described compressed air source 2 and high-voltage pulse valve 6, compressed-air actuated pressure in pipeline can be controlled accurately, to set the pressurized air of optimum pressure.
Described all mixed 4 offers some apertures for ventilating, and the quantity of described aperture is 4-100, specifically determines the quantity of aperture according to the size of feed bin 1.
Described feed bin 1 is provided with ball valve 11 between discharging opening 1-1 and all mixed 4.
The principle of work of the utility model powder material intelligence homogenization system:
1) after, controller 7 sends filling material signal, butterfly valve 9 is opened according to the signal of controller 7, bulk material loads from powder source 8 enters feed bin 1, level-sensing device 5 is contained in the assigned address of feed bin 1, force home when the bulk material in feed bin 1 is detected by level-sensing device 5, controller 7 sends signal control butterfly valve 9 and cuts out, and stops filling bulk material;
2), controller 7 detects according to level-sensing device 5 signal that bulk material forces home, signal can be sent by its work to high-voltage pulse valve 6, high-voltage pulse valve 6 moment start and stop 3 to 5 times, pressurized air enters all mixed 4, then by all mixed 4 by pressurized air uniform divided flows, the high pressure cyclone gas that pressurized air alternately triggers from feed bin 1 instantaneous pin from bottom to top and conter clockwise, the bulk material in feed bin 1 is made to reach activation fluidized state instantaneously, complete instantaneous all mixed under the state of entirety activation boiling, then the pressurized air participating in all mixing is filtered outside rear discharge feed bin 1 by the dust removing purifier 3 on feed bin 1 top, whole homogenization process is of short duration, duration is no more than 2 minutes,
3) after the bulk material, in feed bin 1 has all mixed, opened ball valve 11, the bulk material after all mixed has been discharged.
Above-mentioned is enlightenment according to desirable embodiment of the present utility model, and by above-mentioned description, relevant staff in the scope not departing from this utility model technological thought, can carry out various change and amendment completely.The technical scope of this utility model is not limited to the content on specification sheets, must determine its technical scope according to right.
Claims (9)
1. a powder material intelligence homogenization system, for realizing Homogeneous phase mixing to bulk material, is characterized in that: this homogenization system comprises:
Feed bin (1), described feed bin (1) is leakproof tank, and the upper end of described feed bin (1) is provided with inlet point, and the lower end of described feed bin (1) is provided with discharging opening (1-1);
Compressed air source (2), described compressed air source (2) is for providing pressurized air;
Dust removing purifier (3), described dust removing purifier (3) is arranged on the top of described feed bin (1);
All mixed head (4), described all mixed head (4) is for shunting pressurized air, described all mixed head (4) is arranged in described feed bin (1), and being positioned at discharging opening (1-1) top of described feed bin (1), described all mixed head (4) passes through pipeline communication with described compressed air source (2).
2. powder material intelligence homogenization system according to claim 1, is characterized in that: described feed bin (1) is provided with level-sensing device (5).
3. powder material intelligence homogenization system according to claim 2, is characterized in that: the pipeline between described compressed air source (2) and all mixed head (4) is provided with high-voltage pulse valve (6).
4. powder material intelligence homogenization system according to claim 3, it is characterized in that: described homogenization system also comprises controller (7), powder source (8) and butterfly valve (9), described powder source (8) passes through pipeline communication with the inlet point of feed bin (1), described butterfly valve (9) is arranged on the pipeline between powder source (8) and inlet point, and described controller (7) is connected with described butterfly valve (9), level-sensing device (5) and high-voltage pulse valve (6) signal respectively.
5. powder material intelligence homogenization system according to claim 3, is characterized in that: be provided with compression indicator (10) between described compressed air source (2) and high-voltage pulse valve (6).
6. powder material intelligence homogenization system according to claim 1, is characterized in that: described all mixed head (4) offers some apertures for ventilating.
7. powder material intelligence homogenization system according to claim 6, is characterized in that: the quantity of described aperture is 4-100.
8. powder material intelligence homogenization system according to claim 1, is characterized in that: described feed bin (1) is positioned between discharging opening (1-1) and all mixed head (4) and is provided with ball valve (11).
9. powder material intelligence homogenization system according to claim 1, is characterized in that: described compressed air source (2) is air compressor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201520807764.1U CN205060502U (en) | 2015-10-16 | 2015-10-16 | Intelligent homogenization system of powder object material |
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| CN201520807764.1U CN205060502U (en) | 2015-10-16 | 2015-10-16 | Intelligent homogenization system of powder object material |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108423324A (en) * | 2018-03-30 | 2018-08-21 | 川田机械制造(上海)有限公司 | A kind of hopper |
| CN108585039A (en) * | 2018-06-12 | 2018-09-28 | 江苏新蓝智能装备股份有限公司 | A kind of production technology of antimony oxide |
-
2015
- 2015-10-16 CN CN201520807764.1U patent/CN205060502U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108423324A (en) * | 2018-03-30 | 2018-08-21 | 川田机械制造(上海)有限公司 | A kind of hopper |
| CN108585039A (en) * | 2018-06-12 | 2018-09-28 | 江苏新蓝智能装备股份有限公司 | A kind of production technology of antimony oxide |
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Address after: 213200 Jinsheng East Road, Jintan District, Changzhou, Jiangsu 239 Patentee after: Jiangsu new blue intelligent equipment Limited by Share Ltd Address before: 213200 Jinsheng East Road, Jintan District, Changzhou, Jiangsu 239 Patentee before: JIANGSU NEWBLUE INTELLIGENT EQUIPMENT CO., LTD. |