Utility model content
Main purpose of the present utility model is for the deficiencies in the prior art, provides the electronic product casing of a kind of carbon fiber and plastic cement integrative-structure, makes plastic portions and the carbon fiber portion seamless combination of housing, and structure is more firm, more reliably.
For achieving the above object, the utility model is by the following technical solutions:
The electronic product casing of a kind of carbon fiber and plastic cement integrative-structure, comprise carbon fiber sheet equipment structure and injection mo(u)lding in the structural plastic cement structure of described carbon fiber plate, described carbon fiber sheet equipment structure offers aperture, a part for described plastic cement structure takes shape in described aperture, thus together with being fastened with described carbon fiber sheet equipment structure by described aperture, the aperture of described aperture is more than 0.4mm.
Further:
Described aperture is from the through through hole in the upper and lower surface of described carbon fiber sheet equipment structure, described plastic cement shaping structures also covers side, at least partly upper surface of described carbon fiber sheet equipment structure and at least part of lower surface, the part one that the part of described plastic cement shaping structures in described aperture and described plastic cement structure cover the upper and lower surface of described carbon fiber sheet equipment structure is connected, and mutually forms embedded fastening with described carbon fiber sheet equipment structure.
Described carbon fiber sheet equipment structure is the step structure of mid portion higher than peripheral part, multiple described through hole is opened on the peripheral part of described carbon fiber sheet equipment structure, and distribute alternately round the surrounding of the mid portion of described carbon fiber sheet equipment structure, described plastic cement structure wraps the peripheral part of described carbon fiber sheet equipment structure in lateral.
The upper surface of described plastic cement structure is concordant with the upper surface of the mid portion of described carbon fiber sheet equipment structure.
Also comprise the clear coat of injection mo(u)lding in described carbon fiber sheet equipment structure and plastic cement structural outer surface.
The faying face of described carbon fiber sheet equipment structure and described plastic cement structure is provided with glue.
The beneficial effects of the utility model:
The utility model electronic product casing embeds buckle structure combined with plastic cement by carbon fiber plate by being formed, and makes both combine more firm, is not easy to come off, reliably more a lot of than the adhesion of use glue, greatly prolongation product service life.And not relying on glue due to product, technique simplifies, and improves make efficiency, also more economical and environmental protection.
In preferred scheme, there is the clear coat of injection moulding on integrative-structure surface, allow total is complete to be seamlessly combined as a whole.By increasing injection moulded clear coating, can obtain and there are the surperficial perception of high-quality and the parts of sense of touch, making case surface have volume rendering sense, realize abundanter, three-dimensional exterior design color effects on carbon fiber product surface.Meanwhile, also play and anti-scratch effect.
Detailed description of the invention
Below embodiment of the present utility model is elaborated.It is emphasized that following explanation is only exemplary, instead of in order to limit scope of the present utility model and application thereof.
Consult Fig. 1 to Fig. 3, in one embodiment, the electronic product casing of a kind of carbon fiber and plastic cement integrative-structure, comprise carbon fiber sheet equipment structure 1 and the plastic cement structure 2 of injection mo(u)lding on carbon fiber sheet equipment structure 1, carbon fiber sheet equipment structure 1 offers aperture 4, a part for plastic cement structure 2 takes shape in aperture 4, thus together with being fastened with carbon fiber sheet equipment structure 1 by aperture 4.
In a preferred embodiment, aperture 4 is from the through through hole in the upper and lower surface of carbon fiber sheet equipment structure 1, shaping and the side of coated carbon fibrous sheet structures 1 of plastic cement structure 2, at least partly upper surface and at least partly lower surface, the part that plastic cement structure 2 is molded in aperture 4 is connected with the part one that plastic cement structure 2 covers the upper and lower surface of carbon fiber sheet equipment structure 1, mutually forms embedded fastening with carbon fiber sheet equipment structure 1.More preferably, carbon fiber sheet equipment structure 1 is the step structure of mid portion 110 higher than peripheral part 120, multiple through hole is opened on the peripheral part 120 of carbon fiber sheet equipment structure 1, and distribute alternately round the surrounding of the mid portion 110 of carbon fiber sheet equipment structure 1, plastic cement structure 2 wraps the peripheral part 120 of carbon fiber sheet equipment structure 1 in lateral.
In a preferred embodiment, the aperture of aperture is more than 0.4mm.
In a preferred embodiment, the upper surface of plastic cement structure 2 is concordant with the upper surface of the mid portion of carbon fiber sheet equipment structure 1.
In a preferred embodiment, electronic product casing also comprises the clear coat 3 of injection mo(u)lding at carbon fiber sheet equipment structure 1 and plastic cement structure 2 outer surface.Particularly, the thickness of carbon fiber sheet equipment structure 1 is more than 0.5mm, and the thickness of clear coat 3 is more than 0.2mm.
In a preferred embodiment, plastic cement structure 2 is carbon fiber modifying PC black plastic, and clear coat 3 is PU thermohardening lacquer.
Carbon fiber sheet equipment structure 1 with the faying face of plastic cement structure 2 can also be provided with glue.Glue is preferably OCA optical cement.
By adopting embedding buckle structure to be combined with plastic cement by carbon fiber plate, both combine more firm like this.Carbon fiber plate can be processed by CNC finishing impression, combines with it more afterwards through precision die injection moulding plastic.Also can add a little glue, make this structure more firm, play dual reinforcement effect.Clear coat 3 structurally pours into a mould formation by CCM Shooting Technique.By arranging this clear coat, the exterior design effect of people 3D no matter can be given from vision or sense of touch.Carbon fiber plate thickness can be as small as 0.5mm.Select quantity or the pore size of aperture 4 according to electronic product casing, preferably, the aperture of aperture 4 is not less than 0.4mm, and plastic cement structure 2 is molded as one by aperture 4 and carbon fiber plate, plays button fixation.The thickness being covered in the clear coat of carbon fiber and plastic surface can be as small as 0.2mm.
In one embodiment, the preparation method of a kind of carbon fiber of making and the electronic product casing of plastic cement integrative-structure, comprise plastic cement structure injection-moulding step: injection moulding is carried out to the carbon fiber sheet equipment structure 1 offering aperture 4, a part for the plastic cement structure 2 of injection mo(u)lding is taken shape in aperture 4, thus together with being fastened with carbon fiber sheet equipment structure 1 by aperture 4.
In a further embodiment, preparation method can also be included in carbon fiber sheet equipment structure 1 preparation process before plastic cement structure injection-moulding step, and the clear coat film formation step after plastic cement structure injection-moulding step, as by CCM technique injection moulded clear coating 3.
Prepared by carbon fiber sheet equipment structure 1: first interlock carbon cloth laying, and by the thick embryo sheet material of hot pressing die curing molding, the minimum thickness of this sheet material can reach 0.5mm.Then CNC engraving machine finishing impression fault structure and aperture 4 is used.The aperture of these apertures 4 is more than 0.4mm, and its plastic cement structure 2 being injection moulding below provides button fixation, can fix plastic cement well, can not come off easily.
CCM technique injection moulded clear coating: put in mould by this form workpiece, adjustment die clearance reserves certain gap, can vacate a corresponding thickness after closing molding.By injecting systems by a kind of two-component coating being poured in mould, coating process terminated after a few minutes after the coating reaction time, at this moment the product of coating can be taken out from mould.By the method for in-mold coating moulding by casting, enormously simplify the production technology of outward appearance application, thus more economical compared with traditional cost, and technique more simplifies, and the Performance and quality of material also can not be subject to any shrink.Adopt this CCM technique, the spraying coating process that tradition is complicated can be replaced, have that technique is simple, high, the economic environmental protection of production work efficiency, be beneficial to the advantages such as health.
Example
Material therefor and equipment
Japan TORAY3K carbon fiber knit prepreg cloth, cutter, heat pressing forming machines, CNC carving machine, injection machine, carbon fiber modifying PC black plastic (carbon fiber 30%), OCA optical cement, precise injection mould, coating reaction cast film forming machine, PU thermohardening lacquer.
The preparation of carbon fiber plate
TORAY3K carbon fibre initial rinse fabric is cut into 155*120mm, according to demand staggered laying is carried out to carbon cloth, after processing, the carbon fiber plate that laying is good is put into pre-molding in vacuum mold, vacuumizes 5 ~ 10min, pressure 10 ~ 30kg, vacuum <1*10
-6mP.Then the carbon fiber plate that pre-molding is good is put into mould, then matched moulds is heating and curing, and solidification temperature is 135 ~ 150 DEG C, pressure 40 ~ 60kg, solidification 10 ~ 15min, cooling die is to room temperature, and the product taken out inside mould just obtains the thick embryo of carbon fiber plate; Put into above CNC fixture by thick for carbon fiber plate embryo and fix milling aperture, such as, according to the concrete dimensional conditions of electronic product, long side milling cuts 5, minor face milling 3, and the aperture of aperture is 0.4mm.
Carbon fiber plate injection moulding plastic structure
Put in precise injection mould by the carbon fiber plate milled, adjusting pressure and Mo Wen can injection moulding plastic workpiece, before injection moulding, also can be coated with a little OCA optical glue at carbon fiber plate section difference layer, play the effect of dual reinforcing.After injection moulding is complete, carbon fiber workpieces is taken out from mould, do lower simple Surface Machining roughening treatment.
CCM injection moulded clear coating
First according to formulation for coating material batching, pre-dispersed and preheat, then will the circulation and stirring in input service tanks respectively of two components, regulate operating temperature, temperature controls between 70 ~ 80 degree.Then workpiece is put in injection molding, adjustment mould temperature, temperature controls between 100 ~ 120 degree, start to start cast film-forming machine, namely to perform fighting out after 3 ~ 5 minutes injection molding, take out workpiece, and then put into baking box can obtain having volume rendering sense for 20 ~ 30 minutes electronic product casing with 100 degree of bakings.
Above content combines concrete/preferred embodiment further detailed description of the utility model, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field; without departing from the concept of the premise utility; its embodiment that can also describe these makes some substituting or modification, and these substitute or variant all should be considered as belonging to protection domain of the present utility model.