CN205057653U - Automatic scrape gang saw - Google Patents
Automatic scrape gang saw Download PDFInfo
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- CN205057653U CN205057653U CN201520775345.4U CN201520775345U CN205057653U CN 205057653 U CN205057653 U CN 205057653U CN 201520775345 U CN201520775345 U CN 201520775345U CN 205057653 U CN205057653 U CN 205057653U
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- case
- scraper
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Abstract
The utility model belongs to the technical field of chip removal equipment, concretely relates to automatic scrape gang saw, including preserving the case, preserving the scraping plate mechanism of incasement and drive scraping plate mechanism's driving motor, preserve the case be equipped with in the slant of bottom extend scrape the material slope, scraping plate mechanism along with scraping material slope setting, on drive mechanism that scraping plate mechanism was preserving bottom of the case portion and scraper blade slope top including distributing and the drive mechanism a plurality of with scrape the material domatic laminating in slope with the waste residue by preserving the scraper blade that bottom of the case portion scraped out, scrape and expect that the slope top is equipped with the discharge gate of discharge waste residue, preserve the liquid outlet that the case still was equipped with intermittent type nature discharge waste liquid, discharge gate department is equipped with the the control unit of control discharge gate intermittent type flowing back, the work of driving motor drive scraping plate mechanism intermittent type nature, the operation of intermittent type nature reduces the energy resource consumption, the enough sedimentation of cutting oil fluid power, solid -liquid separation's is more thorough.
Description
Technical field
The utility model belongs to chip removal equipment technical field, is specifically related to a kind of automatic scraping row machine.
Background technology
Scrap-removing machine is mainly used in various metal that collecting robot produces and nonmetal scrap, and scrap is transferred to the machine on collecting cart, can with filter plant with the use of, various cooling fluid is recycled.Automatic chip removal is in the market divided into chain-plate type, scraper-type, magnetic to scrape formula etc.Carrier bar chip cleaner utilizes carrier bar to move the chip of being cut by machining center collect and be transported in filings collecting chamber, it is that embedded magnet is collected, discharged chip in conveyer belt that magnetic scrapes formula chip cleaner, iron filings can only be used for discharge, range of application is narrow, lower to the rate of recovery of cutting fluid residual in chip, scraper-type chip cleaner replaces carrier bar with chain, and be connected with scraper plate thereon, chain and scraper plate run, and are utilized by the iron filings dropping on lower housing portion the thrust of scraper plate to discharge.Chinese patent ZL00212988.4 discloses " a kind of drag chip conveyor ", it to comprise in housing, housing chain and chip removal scraper plate on principal and subordinate's movable sprocket, sprocket wheel, the slideway of chain movement and chip removal mouth, also reductor is provided with in housing, under housing upper face scraper plate, corresponding position is equipped with the chip removal slide groove matched with it, semienclosed structure is formed with chain slideway outside this chip removal slide groove, chip removal scraper plate, in company with chain counterclockwise circular flow in chip removal slide groove, realizes chip removal.The Scrap-removing machine of this structure needs a direct-open, driving mechanism continuous service, the quantity of energy consumed is large, and the Scrap-removing machine of this kind of structure its reclaim cutting fluid be often separated thorough not, the cutting fluid reclaimed still is mingled with chip waste residue tiny in a large number, be separated halfway cutting fluid and be transported to lathe when recycling, the stability of lathe can be had a strong impact on, the machining accuracy of lathe is reduced, when being delivered to filtration system, the decline of filtration system filters precision can be caused, have a strong impact on the efficiency of filtration, cause serious consequence.
Utility model content
Technical problem to be solved in the utility model is for above-mentioned defect, provides a kind of automatic scraping to arrange machine, and intermittent running, reduces energy resource consumption, and cutting fluid can sedimentation separation, Separation of Solid and Liquid more thorough.
The technical scheme that the utility model solves the employing of its technical problem is as follows:
A kind of automatic scraping row machine, comprise preserving to filter and liquid and waste slag produced preserve case, preserve the scraping plate mechanism in case and drive the drive motors of scraping plate mechanism, the described case that preserves is provided with the scraper slope extended obliquely from bottom, described scraping plate mechanism is arranged with scraper slopes, scraping plate mechanism comprise be distributed in preserve bottom case and multiple on the transmission mechanism at top, scraper plate slope and transmission mechanism with the domatic laminating in scraper slope by waste residue by preserving the scraper plate scraped bottom case, top, scraper slope is provided with the discharging opening of discharging waste residue, describedly preserve the liquid outlet that case is also provided with intermittent effluent discharge, discharge outlet is provided with the control unit controlling discharging opening intermittent discharge, described drive motors drives scraping plate mechanism intermittent work.
Further, described transmission mechanism comprises the drive sprocket being arranged on and preserving bottom case and the driven sprocket being arranged on discharge outlet, be connected with chain between drive sprocket with driven sprocket, scraper plate is arranged on chain, drive sprocket, driven sprocket are all fixed on rotating shaft and preserve on case, and the rotating shaft that described drive motors is corresponding with drive sprocket connects.
Further, described control unit comprises the butterfly valve controlling liquid outlet intermittent discharge, the draining controller controlling magnetic valve that butterfly valve interval opens and Controlling solenoid valve, preserves the liquid level sensor being also provided with in case and being communicated with draining controller.
Further, the angle of inclination on scraper slope is 40-60 °, and scraper plate and scraper slope are 90 ° of angles.
Further, described preserving bottom case is arc.
The beneficial effects of the utility model are: adopt such scheme, filtration waste residue after filtration system process and the mixture intermittent delivery of waste liquid are to preserving in case, due to the originally row's of scraping machine intermittent running, solidliquid mixture can preserve in case leave standstill, after leaving standstill, the upper strata of fluid forms clear liquid, cutting waste residue is deposited to and preserves bottom case, and more tiny cutting waste residue can obtain good sedimentation, discharging from liquid outlet of supernatant liquor interval, the clear liquid of discharging re-circulates to the effect that filtration system improves isolated by filtration, ensure that the fluid finally transporting to lathe is pure, drive motors drive transmission device runs, the chip preserving case bottom deposit scrapes by the scraper plate on transmission mechanism, intermittence running like this, waste liquid leaves standstill and makes tiny chip waste residue sedimentation, supernatant liquor is discharged, the sedimentation of chip waste residue is scraped by scraper plate, solid-liquid regular discharge respectively, the effect be separated is better, greatly reduce energy consumption, significantly promote the effect of Separation of Solid and Liquid, impel the precision improving machining.
Accompanying drawing explanation
By the detailed description below in conjunction with accompanying drawing, aforesaid and other object, the feature and advantage of the utility model will become apparent.
Fig. 1 is cross section structure schematic diagram of the present utility model.
Fig. 2 is top view of the present utility model.
Fig. 3 is the control structure figure of the utility model liquid outlet place control unit.
Wherein: 1 for preserving case, 1.1 is scraper slope, and 1.2 is discharging opening, and 1.3 is liquid outlet, and 2 is drive motors, 3 is scraper plate, and 4 is drive sprocket, and 4.1 is driven sprocket, and 4.2 is chain, and 4.3 is rotating shaft, 5 is butterfly valve, and 6 is magnetic valve, and 7 is draining controller, and 8 is liquid level sensor.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in more detail.
Embodiment 1: with reference to Fig. 1, a kind of automatic scraping row machine shown in Fig. 2, comprise preserving to filter and liquid and waste slag produced preserve case 1, preserve the scraping plate mechanism in case 1 and drive the drive motors 2 of scraping plate mechanism, the side preserving case 1 is inclined upwardly by bottom, form scraper slope 1.1, the angle of inclination on scraper slope 1.1 is 40 °, preserving case 1 top is open type, the mixture being introduced through cutting fluid and the cutting waste residue come by filtration system is directly entered from top to down by pipeline and preserves case 1, or enter from the side preserving case 1 and preserve case 1, scraping plate mechanism is obliquely installed with scraper slope 1.1, scraping plate mechanism comprise be distributed in preserve bottom case 1 and multiple on the transmission mechanism at top, scraper plate slope 1.1 and transmission mechanism with the domatic laminating in scraper slope 1.1 by waste residue by preserving the scraper plate 3 scraped bottom case 1, top, scraper slope 1.1 is provided with the discharging opening 1.2 of discharging waste residue, transmission mechanism comprises the drive sprocket 4 being arranged on and preserving bottom case 1 and the driven sprocket 4.1 being arranged on corresponding discharging opening 1.2 place, top, scraper slope 1.1, be connected with chain 4.2 between drive sprocket 4 with driven sprocket 4.1, scraper plate 3 is welded on uniformly on chain 4.2, and scraper plate 3 is perpendicular with scraper slope 1.1, drive sprocket 4, driven sprocket 4.1 is all fixed on rotating shaft 4.3 and preserves on case 1, drive motors 2 is arranged on the outer wall place that preserves case 1 and the rotating shaft 4.3 corresponding with drive sprocket 4 connects, the intermittent driving drive sprocket 4 of drive motors 2 drives driven sprocket 4.1 to rotate counterclockwise, the cutting preserving case 1 bottom deposit is scraped by the scraper plate 3 on chain 4.2, discharge from discharging opening 1.2, scraper plate 3 is impelled better to be scraped by cutting waste residue in order to coordinate scraping plate mechanism, preserve the arcuate structure for coordinating with drive sprocket 4 place bottom case 1, the casing preserving case 1 is also provided with the liquid outlet 1.3 of intermittent effluent discharge, liquid outlet 1.3 is arranged on and preserves case 1 sidewall, liquid outlet 1.3 place is provided with the control unit controlling liquid outlet 1.3 intermittent discharge, control unit comprises the butterfly valve 5 controlling liquid outlet 1.3 intermittent discharge, the draining controller 7 of the magnetic valve 6 that the interval controlling butterfly valve 5 is opened and Controlling solenoid valve 6, draining controller 7 is arranged in the electric cabinet of the originally row's of scraping machine.
The chip fluid of system filtration discharge and the solidliquid mixture intermittence of chip waste residue enter and preserve in case 1 after filtration, first solidliquid mixture leaves standstill, setting time of repose is not less than 4 hours, after leaving standstill, chip waste residue is deposited on bottom, the cutting fluid on upper strata becomes clear liquid, draining controller 7 Controlling solenoid valve 6 interval opens or closes butterfly valve 5 intermittence is opened or closed, discharge opeing half an hour, magnetic valve 6 is in conjunction with butterfly valve 5, take into account both advantages, it is fast that butterfly valve 5 opens and closes speed, fluid resistance is little, sealing is better, precision and the flexibility of magnetic valve 6 control are good, make discharge opeing quick, drive motors 2 drive transmission device operates counterclockwise, the chip waste residue preserved bottom case 1 upwards scrapes and discharges collection by discharging opening 1.2 by scraper plate 3, scraper discharge half an hour, solid-liquid is discharged respectively, the effect be separated is better, intermittent work, not only greatly reduce the consumption of the energy, fluid is left standstill, in standing rear fluid, chip waste residue is all deposited in and preserves bottom case 1, upper strata fluid clear liquid is discharged and is convenient to recycle, separating effect is better, impel the raising of machining accuracy.
Embodiment 2: with reference to Fig. 1, a kind of automatic scraping row machine shown in Fig. 2, comprise preserving to filter and liquid and waste slag produced preserve case 1, preserve the scraping plate mechanism in case 1 and drive the drive motors 2 of scraping plate mechanism, the side preserving case 1 of V-type structure is inclined upwardly by bottom, form scraper slope 1.1, the angle of inclination on scraper slope 1.1 is 60 °, preserve case 1 top to arrange cover plate, preserve case 1 side and be provided with charging aperture, the mixture being introduced through cutting fluid and the cutting waste residue come by filtration system is entered by charging aperture and preserves case 1, charging aperture place is provided with the valve that interval is opened, valve controls interval with the control cabinet preserving case 1 and opens, scraping plate mechanism is obliquely installed with scraper slope 1.1, scraping plate mechanism comprise be distributed in preserve bottom case 1 and multiple on the transmission mechanism at top, scraper plate slope 1.1 and transmission mechanism with the domatic laminating in scraper slope 1.1 by waste residue by preserving the scraper plate 3 scraped bottom case 1, top, scraper slope 1.1 is provided with the discharging opening 1.2 of discharging waste residue, transmission mechanism comprises the active synchronization wheel being arranged on and preserving bottom case 1 and the driven synchronizing wheel being arranged on corresponding discharging opening 1.2 place, top, scraper slope 1.1, active synchronization wheel is connected with Timing Belt with between driven synchronizing wheel, scraper plate 3 is connected on Timing Belt uniformly, and scraper plate 3 is perpendicular with scraper slope 1.1, active synchronization is taken turns, driven synchronizing wheel is all fixed on rotating shaft 4.3 and preserves on case 1, drive motors 2 is arranged on the outer wall place that preserves case 1 and takes turns corresponding rotating shaft 4.3 with active synchronization and connects, drive motors 2 intermittent driving active synchronization wheel drives driven synchronizing wheel to rotate counterclockwise, the cutting preserving case 1 bottom deposit is scraped by the scraper plate 3 on Timing Belt, discharge from discharging opening 1.2, scraper plate 3 is impelled better to be scraped by cutting waste residue in order to coordinate scraping plate mechanism, preserve the arcuate structure for coordinating with active synchronization wheel place bottom case 1, the casing preserving case 1 is also provided with the liquid outlet 1.3 of intermittent effluent discharge, liquid outlet 1.3 is arranged on and preserves case 1 sidewall, liquid outlet 1.3 place is provided with the control unit controlling liquid outlet 1.3 intermittent discharge, control unit comprises the butterfly valve 5 controlling liquid outlet 1.3 intermittent discharge, the draining controller 7 of the magnetic valve 6 that the interval controlling butterfly valve 5 is opened and Controlling solenoid valve 6, preserve in case 1 liquid level sensor 8 being also provided with and being communicated with draining controller 7, liquid level information is passed to draining controller 7 by liquid level sensor 8, after reaching the liquid level of setting, fluid level controller 7 Controlling solenoid valve 6 is to open butterfly valve 5, the discharge of fluid clear liquid is cut on upper strata after leaving standstill, what cutting fluid was separated is more thoroughly pure, draining controller 7 is arranged in the electric cabinet of the originally row's of scraping machine.
The chip fluid of system filtration discharge and the solidliquid mixture intermittence of chip waste residue enter and preserve in case 1 after filtration, first solidliquid mixture leaves standstill, setting time of repose is not less than 4 hours, after leaving standstill, chip waste residue is deposited on bottom, the cutting fluid on upper strata becomes clear liquid, when supernatant liquor reaches the liquid level of setting, liquid level sensor 8 sends signal to draining controller 7, draining controller 7 Controlling solenoid valve 6 makes butterfly valve 5 open, discharge to make supernatant liquor, drive motors 2 drive transmission device operates counterclockwise, the chip waste residue preserved bottom case upwards scrapes and discharges collection by discharging opening 1.2 by scraper plate 3, improve the separating effect cutting fluid, what be separated is more thorough, improve cyclic utilization rate, intermittent work, not only greatly reduce the consumption of the energy, and solidliquid mixture is better separated, fluid is cut more pure after being separated, be convenient to recycle, impel the raising of machining accuracy.
The above; it is only preferred embodiment of the present utility model; not any pro forma restriction is done to the utility model, every according in technical spirit of the present utility model to any simple modification, equivalent variations that above embodiment is done, all fall within protection domain of the present utility model.
Claims (5)
1. an automatic scraping row machine, comprise preserving to filter and liquid and waste slag produced preserve case, preserve the scraping plate mechanism in case and drive the drive motors of scraping plate mechanism, it is characterized in that: the described case that preserves is provided with the scraper slope extended obliquely from bottom, described scraping plate mechanism is arranged with scraper slopes, scraping plate mechanism comprise be distributed in preserve bottom case and multiple on the transmission mechanism at top, scraper plate slope and transmission mechanism with the domatic laminating in scraper slope by waste residue by preserving the scraper plate scraped bottom case, top, scraper slope is provided with the discharging opening of discharging waste residue, describedly preserve the liquid outlet that case is also provided with intermittent effluent discharge, discharge outlet is provided with the control unit controlling discharging opening intermittent discharge, described drive motors drives scraping plate mechanism intermittent work.
2. a kind of automatic scraping row machine according to claim 1, it is characterized in that: described transmission mechanism comprises the drive sprocket being arranged on and preserving bottom case and the driven sprocket being arranged on discharge outlet, be connected with chain between drive sprocket with driven sprocket, scraper plate is arranged on chain, drive sprocket, driven sprocket are all fixed on rotating shaft and preserve on case, and the rotating shaft that described drive motors is corresponding with drive sprocket connects.
3. a kind of automatic scraping row machine according to claim 1, it is characterized in that: described control unit comprises the butterfly valve controlling liquid outlet intermittent discharge, the draining controller controlling magnetic valve that butterfly valve interval opens and Controlling solenoid valve, preserves the liquid level sensor being also provided with in case and being communicated with draining controller.
4. a kind of automatic scraping row machine according to claim 1, it is characterized in that: the angle of inclination on scraper slope is 40-60 °, scraper plate and scraper slope are 90 ° of angles.
5. a kind of automatic scraping row machine according to claim 1, is characterized in that: described preserving bottom case is arc.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520775345.4U CN205057653U (en) | 2015-10-08 | 2015-10-08 | Automatic scrape gang saw |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520775345.4U CN205057653U (en) | 2015-10-08 | 2015-10-08 | Automatic scrape gang saw |
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CN205057653U true CN205057653U (en) | 2016-03-02 |
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Application Number | Title | Priority Date | Filing Date |
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CN201520775345.4U Expired - Fee Related CN205057653U (en) | 2015-10-08 | 2015-10-08 | Automatic scrape gang saw |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111957074A (en) * | 2020-08-21 | 2020-11-20 | 徐州欧百瑞智能设备有限公司 | Filtering device for machine tool cutting oil circulating system and using method thereof |
-
2015
- 2015-10-08 CN CN201520775345.4U patent/CN205057653U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111957074A (en) * | 2020-08-21 | 2020-11-20 | 徐州欧百瑞智能设备有限公司 | Filtering device for machine tool cutting oil circulating system and using method thereof |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160302 Termination date: 20211008 |
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CF01 | Termination of patent right due to non-payment of annual fee |