CN204656142U - Through type cuts fluid cleaner - Google Patents
Through type cuts fluid cleaner Download PDFInfo
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- CN204656142U CN204656142U CN201520321269.XU CN201520321269U CN204656142U CN 204656142 U CN204656142 U CN 204656142U CN 201520321269 U CN201520321269 U CN 201520321269U CN 204656142 U CN204656142 U CN 204656142U
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- 239000012530 fluid Substances 0.000 title claims abstract description 40
- 239000002173 cutting fluid Substances 0.000 claims abstract description 68
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- 239000007788 liquid Substances 0.000 claims description 30
- 238000011068 loading method Methods 0.000 claims description 15
- 238000010926 purge Methods 0.000 claims description 9
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- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 5
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- UQGFMSUEHSUPRD-UHFFFAOYSA-N disodium;3,7-dioxido-2,4,6,8,9-pentaoxa-1,3,5,7-tetraborabicyclo[3.3.1]nonane Chemical compound [Na+].[Na+].O1B([O-])OB2OB([O-])OB1O2 UQGFMSUEHSUPRD-UHFFFAOYSA-N 0.000 description 1
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- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
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- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
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- Auxiliary Devices For Machine Tools (AREA)
Abstract
The utility model relates to a kind of through type and cuts fluid cleaner, comprises cabinet, is provided with the tubular separator for separating of cutting fluid and chip in cabinet; Separator comprises urceolus and is set in the separator main body in urceolus, leaves gap between urceolus and separator main body; Urceolus is fixed, and its lower end is provided with leakage fluid dram; Separator main body connects the dynamical system for driving separator main body to rotate; The upper end of separator main body offers the entrance being communicated with feed arrangement, and outlet is offered in lower end, and outlet below is provided with and connects bits case for what receive separated chip, separator main body wall offers the through hole that diameter is less than or equal to chip particle diameter.Cutting fluid containing chip in the utility model can continue through feed arrangement and enter separator main body, drives separator main body to rotate by dynamical system, and complete cutting fluid and be separated with the through type of chip, treatment effeciency is high.
Description
[technical field]
The utility model belongs to cutting fluid cleaner field, particularly relates to a kind of through type and cuts fluid cleaner.
[background technology]
From nineteen fifty-three, China entered the industrial automation epoch, automaticity between 62 years needed for industry progressively improves, people are in order to better control the stability of product quality, the high efficiency manufactured, reduction cost of labor and technique are artificially lost, and introduce industrial robot energetically, numerical control device, bulk of optical feedback equipment, automatic electronic and electrical automation etc.By the assembled and integral arrangement of they associatings, form one and reduce artificial, the high efficiency production line of stabilised quality output can be controlled.That is: automatic industrial manufacturing line.
Existing industrial circle process scrap main process is, when Digit Control Machine Tool or industrial lathe, adds man-hour because realizing high efficiency and reducing cutting tool loss, adopt and cut fluid, carry out Tool in Cutting lubrication required parts.And cut fluid and can flow into cutting fluid case, reuse; But the chip that cutting tool cuts can mix cutting fluid, directly discharge lathe by machine tool chip removal device, cannot recycling, cause waste.
Cutting oil (Cutting Oil): main component, petroleum sodium sulfonate, polyoxyethylated alkyl phenol, chlorinated paraffin wax, lead naphthenate, trihydroxy ethylamine oleate soap, high speed machine oil, tall oil acid sodium salt, petroleum acids sodium salt, synthetic fatty acid, polyethylene glycol, industrial machinery oil.
Performance: modern mechanical processing at a high speed, powerful, accurate future development, the development of the difficult-to-machine materials such as superhard, super-strength also makes the difficulty of machining day by day increase.The reason of these two aspects causes the frictional force in cutting process, frictional heat increases substantially, and this just requires that metal working fluid has better lubrication, cooling, cleaning, rustless property, to obtain desirable finished surface.Lubrication, the rustless property of mineral lubricating oil are superior, but cooling, cleaning performance is poor; Cooling, the cleaning performance of emulsion and water-base cutting fluid are excellent, but lubrication, rustless property are poor.Water base cutting oil is except all properties with emulsion, and its lubrication, cooling, rustless property also meet or exceed the standard-required of emulsion.Thus water-base cutting fluid has become the developing direction improving processing characteristics in domestic and international machining.
Harmfulness: cutting oil is difficult decomposition, the liquid of difficult recycling, and cost recovery is higher.If add other oils or impurity, its performance can be lost in industrial application.This liquid of human contact, will stimulate serious to human body skin, cause the rubescent common cutting fluid product of hand skin to the stimulation of skin and destruction, itch, contact dermatitis and casting off a skin.The long-term cutting fluid touching toxic composition, noxious material absorbs from the skin of human body, causes slow poisoning.
Cutting fluid (Coolant): main component, ethylene glycol, sodium tetraborate, sodium metasilicate, sodium phosphate.
Performance: lubrication, antirust, cleaning and cooling etc.Lubrication, can reduce rake face and chip, the friction between rear knife face and machined surface, forming section lubricating film, thus reduce cutting force, friction and power consumption, reduce cutter and workpiece blank and to rub the surface temperature at position and tool wear, improve the machinability of workpiece material.Cooling effect by it and cutter (or emery wheel), convection current between chip and workpiece and the vaporization of generating heat because of cutting, heat in metal cutting is taken away from cutter and workpiece, thus effectively reduce cutting temperature, reduce the thermal deformation of workpiece and cutter, keep cutter hardness, improve machining accuracy and tool life.Cleaning action, removing generates chip, abrasive dust and iron powder, greasy dirt and sand grains, prevents the contamination of lathe and workpiece, cutter, makes the cutting edge of cutter or emery wheel keep sharp, unlikelyly affects cutting effect.In addition, when temporarily depositing in circulation process after work pieces process or between operation, also require that cutting fluid has certain antirust ability, prevent the corrosive goods confrontation metals such as the greasy filth in surrounding medium and remaining cutting fluid from producing and corrode.Particularly south China area moist rainy season, more should note rust prevention during manufacture measure.Except above 4 kinds of effects, the cutting fluid used should possess good stability, in storage and do not produce precipitation or layering in using, analyse oil, graining and the phenomenon such as aging.Certain resistivity is had, not easily mildew and biodegradation and cause smelly, rotten to bacterium and mould.
Harmfulness: cutting oil is difficult decomposition, the liquid of difficult recycling, and cost recovery is higher.If add other oils or impurity, its performance can be lost in industrial application.This liquid of human contact, will stimulate serious to human body skin, cause the rubescent common cutting fluid product of hand skin to the stimulation of skin and destruction, itch, contact dermatitis and casting off a skin.The long-term cutting fluid touching toxic composition, noxious material absorbs from the skin of human body, causes slow poisoning.
If exhaustive division, should be divided into: water base and oil base class.The main component of water-base cutting fluid is water, chemical synthesis water or emulsion.All be added with antirust agent in water-base cutting fluid, also have and add EP agent.
China's iron mineral resource reserves do not enrich, per capita resources is occupied few, along with the development of society, the demand of mineral resources can be increasing, and in mechanical processing process, when materials processing is removed to part, a certain amount of chip can be produced, if do not recycled it, not only can cause the pollution to environment, but also waste a large amount of nonrenewable resourceses, data show that annual raw metalliferous 12%-20% becomes chip in the world, and the scrap rate of China's mechanical industry is estimated to exceed 500,000 tons, and the utilization of these chips is at present yet very poor.
Therefore, from the angle of economize on resources protection and environmental protection, the recycling in working angles is extremely necessary.In addition, the process studying chip has important meaning to machinery automation processing and high-speed cutting thereof.Chip and the required cutting fluid of generation in the automated machine tool unit interval are huge, and depending merely on is manually be difficult to cleaning.The chip that free-cutting produces containing a large amount of heat, if can not clear up the thermal deformation that must cause workpiece and lathe timely, must will have a strong impact on machining accuracy.
Chip recycling reuse method popular is at present that the chip produced by mechanical processing process is collected, used cuber briquetting, and then returns steel plant and smelt.Utilize chip to make steel not only can save energy, and composition proportion can not be carried out to the chip of the different trade mark and directly produce corresponding steel.In mechanical processing process, the trade union that adds along with part produces a large amount of cutting fluids.
Also do not have at present cleaner can be mainly used in process to foreign material and scrap in whole manufacturing process, the cutting fluid separation equipment of mixing chip is that " washing machine " formula dries equipment, first the scrap of mixing cutting fluid is put together, load special cloth bag, again cloth bag is dropped into " washing machine ", dry, after drying, take out cloth bag, chip is sold for money, and cutting fluid recovery focuses on this mode several shortcoming:
1, in industry, every platform equipment oil product used is different size, and chip concentrates the cutting fluid description of rear outflow all to mix; Cannot process in time and the processing time long, cause cut fluid oxidized; Get rid of rear impurity too many, cause the cutting fluid be separated can not drop into lathe recycling again; 2, often cloth bag to be bought; 3, separation equipment is expensive, cannot accomplish that every platform lathe configures; 4, the wasting of resources, not recyclable; 5, cost of labor is high.
The waste liquid of existing cutting fluid cannot recycling, and processing mode is, collects by government department is unified, arranges have the company of corresponding detergent power to carry out unifying purification.Process is, first will discard cutting fluid barrelling, carries out water-oil separating after precipitation, moisture Partial filtration purification.Impure, greasy filth part carry out being exposed to the sun or high temperature dry dry, then carry out deep layer and bury.Such processing mode approximately wants cost 3000 yuan of RMB/ tons now, and the liquid waste processing of modernization automatic assembly line every month is probably about 100 tons.Monthly liquid waste processing cost is approximately 300000 yuan of RMB.And liquid waste processing does not comprise waste scrap, the chip fluid sheerly after being separated.
The drawback of existing process: first, what lose cutting fluid can reusing.
Because the cutting fluid that time processing is taken out of is not waste liquid completely, but recycling active liquid.Because bring out in the scrap of part processing.If directly send into the value that recycling center will lose this part cutting fluid completely.
Secondly, environmental pollution is serious.
Because process scrap, scrap is deposited in factory position by concentrating.Containing a large amount of cutting fluids in scrap, because of the mobility of liquid, cause the cutting fluid overflow everywhere in the chip piled up, cause environmental pollution, water resource pollution and human injury, after evaporation, stench incessanly.And make containing too much impurity in cutting fluid, be difficult to again reuse, add processing cost and production cost.
Again, to the pollution of water resource.
Because the overflow everywhere of cutting fluid, also have some artificial pouring sewer into or bury permeability behavior, make a large amount of poisonous and harmful liquid permeate the ground water or flow into river, pollute very serious.
Finally, to the injury of human body.
This processing mode, cost of labor is high, and manual labor is stronger.Due to the long-time exposure of cutting waste fluid, through peroxidating and gasification after evaporation, make cutting fluid become toxic and harmful and liquid, after human contact, can discomfort be produced, or intoxicating phenomenon.The many meetings of crowd of frequent contact suffer from skin disease etc., and even pathology is infectivity dermatoses.
So cutting fluid not only causes pollution to environment, more can jeopardize the health of workman, affect the production efficiency of whole factory.Therefore be necessary, to cutting fluid recycling timely, to avoid the air pollution that in process, the splashing of cuttings liquid causes, reclaim cutting fluid simultaneously in time and can eliminate because the production safety hidden danger existing for additive of wherein adding.But existing treating method, is there is process leak, but is also insoluble present situation.
[utility model content]
The purpose of this utility model is to overcome problems of the prior art, and providing a kind of can process and the high through type for the treatment of effeciency cuts fluid cleaner cutting fluid and chip simultaneously.
In order to achieve the above object, the utility model is by the following technical solutions:
Comprise cabinet, the tubular separator for separating of cutting fluid and chip is installed in cabinet; Separator comprises urceolus and is set in the separator main body in urceolus, leaves gap between urceolus and separator main body; Described urceolus is fixed, and its lower end is provided with leakage fluid dram; Described separator main body connects the dynamical system for driving separator main body to rotate; The upper end of separator main body offers the entrance being communicated with feed arrangement, and outlet is offered in lower end, and outlet below is provided with and connects bits case for what receive separated chip, separator main body wall offers the through hole that diameter is less than or equal to chip particle diameter.
Described separator is obliquely installed, and has an angle theta between its end face and horizontal plane, and the value of θ is 27 ~ 75 °.
The inwall of described separator main body is provided with helix.
Described separator body interior arranges filter.
Described filter comprises 220 outside in sheathed successively order tinfoil formula filtration core and 150 order stainless steel filter screen.
Described feed arrangement comprises the loading hopper be connected with separator main body, and the mouth place of entering to consider to be worth doing of loading hopper is provided with grinder.
The porch of described separator main body is provided with the block for making chip fall into separator main body completely, describedly connect the sloping baffle be provided with between bits case and separator main body for preventing from chip from spilling connecing bits case, the upper end of baffle plate connects with cabinet, and lower end extends to and connects in bits case.
Described cabinet is provided with liquid outlet, is provided with the gathering sill being communicated with leakage fluid dram and liquid outlet in cabinet, liquid outlet is by the cutting fluid case of pipeline communication lathe.
The inside of described cabinet is provided with the track for stationary separator; The bottom of cabinet is provided with height adjustment knob and castor.
The inside of described cabinet arranges alarm, and for arrive in chip connect bits case predeterminated position after open the scrap purge controller of alarm.
Compared with prior art, the utility model has following useful technique effect:
The utility model is by arranging urceolus and being set in the separator main body formation separator in urceolus, so the cutting fluid containing chip can continue through feed arrangement enter separator main body, separator main body is driven to rotate by dynamical system, make cutting fluid be subject to centrifugal action to throw away from the through hole separator main body, enter in the space between separator main body and urceolus, and the leakage fluid dram on urceolus is discharged, and recycles; Meanwhile, on separator main body, the diameter of through hole is less than the particle diameter of chip, so chip is dropped naturally from the outlet of separator main body lower end, enters and connects in bits case, and complete cutting fluid and be separated with the through type of chip, treatment effeciency is high.In the utility model, feed arrangement directly can be connected with the chip cleaner of lathe, realizes the mixture that through type continues to process chip and cut fluid, completes separation rapidly, be convenient to the recycling of chip and cutting fluid.
Further, separator is obliquely installed by the utility model, then the outlet of separator main body is also tilting, the chip after being separated evenly can be passed through, and increase and get rid of bits spatial area, be beneficial to and be separated continuously through formula; Angle between separator and horizontal plane is certain limit, is beneficial to the separation of the chip realizing unlike material.
Further, in the utility model, helix is set by the inwall at separator main body, stablizes direction during chip discharge, prevent splashes, and make separation more abundant.
Further, the utility model, by arranging filter, can be separated chip better and cut fluid, being beneficial to and improving separating effect and disintegrate-quality, tiny chip also can be separated.
Further, the utility model is by arranging tinfoil formula filtration core and stainless steel filter screen, and intensity is high, corrosion-resistant, long service life, is beneficial to Separation of Cutting fluid and chip.
Further, the utility model, by arranging loading hopper, makes chip and cuts fluid evenly to enter separator main body; By arranging grinder and adopting variable-frequency motor, be convenient to make chip size evenly, increase and get rid of bits effect, simultaneously rotating speed is adjustable, reaches the better effect dried.
Further, the utility model, by arranging block and baffle plate, is beneficial to chip by separator main body, and effectively avoids chip to spill.
Further, the leakage fluid dram of urceolus, by arranging gathering sill, liquid outlet and pipeline, is connected with the cutting fluid case of lathe by the utility model, makes the cutting fluid after being separated can enter cutting fluid case in time, recycles, cost-saving.
Further, the utility model passes through stationary separator in orbit, can adjust according to the fixed position of service condition by separator; By rational height adjusting knob and castor, be convenient to regulate overall position.
Further, the utility model, by arranging alarm and scrap purge controller, after connecing the chip in bits case and arriving predeterminated position, opens alarm equipment alarm by scrap purge controller, is convenient to cleaning in time and connects bits case.
[accompanying drawing explanation]
Fig. 1 is front view of the present utility model;
Fig. 2 is side view of the present utility model;
Fig. 3 is top view of the present utility model.
Wherein, 1-cabinet; 2-loading hopper; 3-connects bits case; 4-height adjustment knob; 5-castor; 6-block; 7-track; 8-gathering sill; 9-separator; 10-variable-frequency motor; 11-stainless steel filter screen; 12-baffle plate.
[detailed description of the invention]
The utility model is independently unit, by entering to consider to be worth doing mouth, separator 9, variable-frequency motor 10, ECU, liquid outlet, connects the major parts such as bits case 3, chip purge controller and alarm and forms.
See Fig. 1 to Fig. 3, the utility model comprises cabinet 1, is provided with track 7 in cabinet 1, track 7 fixedly mounts the separator 9 of tubular, can according to service condition by the fixed position of separator 9 at the enterprising Row sum-equal matrix of track 7, separator 9 is for separating of cutting fluid and chip; Separator 9 is obliquely installed, an angle theta is had between its end face and horizontal plane, as shown in Figure 2, in order to be applicable to the chip of unlike material, the scope of angle θ, between 27 ° ~ 75 °, can meet the different angles demand of the materials such as carbon fibre material, non-ferrous metal, steel part, carbide alloy and diamond.
Separator 9 comprises urceolus and is set in the separator main body in urceolus, leaves gap between urceolus and separator main body, forms cavity; Urceolus is fixed and its minimum point place is provided with leakage fluid dram, cabinet 1 is provided with liquid outlet, the gathering sill 8 being communicated with leakage fluid dram and liquid outlet is provided with in cabinet 1, liquid outlet is by the cutting fluid case of pipeline communication lathe, make the cutting fluid after being separated can enter cutting fluid case in time, recycle, cost-saving; Separator main body connects dynamical system, and dynamical system drives separator main body to rotate around the axis of separator 9; Dynamical system adopts variable-frequency motor 10, can adjust its rotating speed, is separated with cutting fluid to be suitable for different chips; The upper end of separator main body offers the entrance being communicated with feed arrangement, and outlet is offered in lower end, and outlet below is provided with considers case 3 to be worth doing for receiving connecing of separated chip, separator main body wall offers the through hole that diameter is less than or equal to chip particle diameter.The inwall of separator main body is provided with helix, as the trajectory of bore, direction during chip discharge can be stablized, can not too splashes, and make separation more abundant, separator body interior is provided with the filter be wrapped on helix, comprise 220 outside in sheathed successively order tinfoil formula filtration core and 150 order stainless steel filter screen 11, wherein, tinfoil formula filtration core connects with helix, chip can be separated better and cut fluid, being beneficial to and improving separating effect and disintegrate-quality, tiny chip also can be separated.The upper end open place of separator main body is provided with block 6, forming splayed, falling into separator main body completely for making chip, in the utility model, leakage fluid dram and liquid outlet are all arranged on the minimum point of separator 9, connect the baffle plate 12 being provided with inclination between bits case 3 and liquid outlet, baffle plate 12 is in herringbone funnel-form, upper end and the cabinet 1 of baffle plate 12 connect, lower end extends to the inside connecing bits case 3, because connect bits case 3 to need to insert cabinet 1, so must gap be had between the two, if do not add baffle plate 12, likely drop in the middle of gap after chip throws away, trickle down on the ground, add the difficulty that workman's cleaning connects bits case 3, after the utility model arranges the baffle plate 12 of tilting, in separation process, chip is first dropped on baffle plate 12, then slip into and connect bits case 3, chip can be fallen into completely and connect bits case 3, avoid chip to spill and connect bits case 3, alleviate workman and clear up difficulty.
Feed arrangement comprises the loading hopper 2 be connected with separator main body, and the mouth place of entering to consider to be worth doing of loading hopper 2 is provided with grinder, be convenient to make chip size evenly, increase get rid of bits effect.
The bottom of cabinet 1 is provided with height adjustment knob 4 and castor 5, be convenient to regulate overall position, the inside of cabinet 1 arranges alarm and chip purge controller, after connecing bits case 3 predeterminated position when chip arrival, chip purge controller is opened alarm and is reported to the police, represent that connecing bits case 3 fills, the automatic chip remover of lathe automatically stops or stopping manually, connects bits case 3 to clear up in time, after labor cleaning completes, remove and report to the police, open lathe chip cleaner, reuse.
With the addition of PLC control unit in ECU in the utility model, rotating speed and the speed change of variable-frequency motor 10 can be controlled, adjust rotation mode in different chip to reach the better effect dried.And netted filtering walls different in separator main body and angle of inclination design for the chip of different materials, when such as aluminium bits are separated, the value of angle theta adopts 37 °, when steel cuttings is separated, the value of angle theta adopts 47 °, and during carbon fibre separation, the value of angle theta adopts 27 °; When bortz powder is separated, the value of angle theta adopts 75 °; When exotic material is separated, the value of angle theta adopts 70 ~ 75 °.Because the parts that every platform lathe is processed are not single positions in industrial processes technique, scrap rate also has dividing of size, causes chip also to have dividing of size, length, therefore We conducted specially treated and analysis.
As in roughing aluminium bits, cutting output is 4000mm/min, face milling cutters are processed, and its angle theta can be set to 35 ° ~ 45 °.Cut as changed steel part into, because the density of material own is comparatively large, its angle theta can be set to 40 ° ~ 60 °.According to the difference of constituent parts processing output, the general optimal velocity flowing into separator main body should be identical with automatic chip remover speed, can avoid the problem of piling up chip like this.Separator average speed is 2m/min simultaneously, and maximum solid capacity is 3m/min, and solid capacity refers to the speed of client's chip cleaner.
Usually process process according to industry, the cutting fluid of cast iron class material does not carry out recycling, because case-iron shavings itself can pollute cutting fluid, does not need to be separated; Another recycling contains cutting fluid meeting lapping machine guide rail and the leading screw at the broken end of cast iron, can work the mischief to lathe.
The utility model has also installed grinder additional entering to consider to be worth doing mouth place, carries out charging pulverizing, better gets rid of bits effect to reach.Install material loading support additional, material loading support pointer is to the traditional machine tool not having automatic chip remover, and we are configured with corresponding automatic feed mechanism, and its effect, as the automatic chip remover of Digit Control Machine Tool, is an independent mechanism, independently can uses with the utility model.The chip removal mouth of material loading support is and of the present utility modelly enters to consider mouth to be worth doing.The effect of material loading support is that the chip in lathe is swept on support roller chain by client, enters the utility model separator main body and is separated, carry out automatic charging automatic spin-drying by material loading supporting band action roller chain.Also the power line of separator 9 and holding wire can be installed to chip cleaner to control power supply or Digit Control Machine Tool 24V and control in electric cabinet, do when can make chip cleaner or machine tool running like this, separator 9 starts running, chip cleaner or lathe out of service time, separator 9 is out of service, thus increases variable-frequency motor 10 life-span of separator 9.
Main operational principle of the present utility model and process:
When after the energising of through type chip oil treater, with certain speed, if 3 ~ 4kg/min is to the mixture entering to consider to be worth doing in mouth to pour into chip and cutting fluid, mixture enters separator main body by loading hopper 2, variable-frequency motor 10 drives separator main body to carry out High Rotation Speed, mixture can because centrifugal action be thrown on separator main body wall, cutting fluid wherein can throw away separator main body by the through hole on filter and separator main body wall, be splashed to the inwall of urceolus again, then flowed out by leakage fluid dram, through gathering sill 8, liquid outlet and pipeline flow into the cutting fluid case of lathe, carry out recycling, chip is then rotated by separator main body discharges from exit, then separator case wall is splashed to, by naturally dropping, falling into and connecing bits case 3, when chip falls into too much, trigger chip purge controller, alarm starts to report to the police, artificial closing device switch, will connect bits case 3 and pull open, cleaning connects bits case 3, and then uses.
If whole production line uses, can collect unified for chip, take out and connect bits case 3, focus on once, then add the cutting fluid of recovery to required machine tool cutting liquid case respectively.But require it is machinery oil that these lathes use, machine oil and cutting fluid are same brand same specification oil products, and cut fluid and add cutting fluid case in later half hour making to reclaim, in order to avoid cause rotten of cutting oil liquid oxidation or mix the cutting fluid loses in performance that other oil products cause.
According to the processing speed of 4Kg/min, calculated by 8 hours every days, the utility model separate unit lathe can process chip 1920Kg every day, and in the chip of 1920Kg containing cutting fluid be 12L, recoverable waste liquid is about 11L, monthly make recyclable recycling waste liquid and be about 242L (liter), about 217.8Kg, monthly single device according to 8 hours/day workload computing can direct saving cost be RMB:653.4 unit.
The utility model has the following advantages:
1, feed arrangement directly can be connected with the chip cleaner of lathe, by loading hopper 2, enter separator main body, after separating chip and cutting fluid, chip is exported by separator theme lower end and discharges, and realizes the mixture that through type continues to process chip and cut fluid, separator main body inwall arranges helix, inner hollow rotates, and can accomplish to work continuously, not need manually to carry on this type;
2, chip removal outlet is set to tilting, chip is evenly passed through, and increases and get rid of bits spatial area;
3, small, Suresh Kumar, cheap.
Field practice data of the present utility model:
The utility model has carried out actual trial-production and use in certain factory, and two cleaners of the present utility model first installed by the modernization automatic assembly line that this factory provides, and is used for testing its performance.First under the utility model cleaner being arranged on vertical machining centre chip cleaner, and adjust entrance and height, power line is connected on this chip cleaner, holding wire is accessed on vertical machining centre 24V Signal-controlled switch and set relevant parameter, separator is made to realize automation, that is: after the connecing bits case 3 fills of separator, trigger chip purge controller, alarm equipment alarm, machine tool chip removal device stops, and warning message appears in Machine tool display screen, workman's cleaning connects bits case 3, then recover to report to the police, chip cleaner operates, and separator 9 is reused.
Press starting switch, chip cleaner starts running, the utility model starts running immediately, aluminium bits are discharged from chip cleaner immediately, the utility model cleaner starts work for the treatment of, show that every day discharged chip 1350Kg by this lathe by experiment, it is 6.8L that estimation can discharge chip fluid, can process chip fluid 6L.After processor operates one month continuously, produced by 8 hours every days, 23 days meters, two cleaner coprocessing waste liquid 552L, recycling is about 496L, and weight is about 447Kg, saves fund 1341.36 yuan of RMB about altogether.This factory have subscribed again 10 these processors, the existing about 16096 yuan of RMB that monthly can economize on the use of funds, and this calculating has removed monthly electricity charge loss and corrective maintenance expense, can be producer every year and to economize on the use of funds 193155 yuan of RMB.Have passed solution to learn, chip after the utility model separator 9 directly processes, chip can be passed through, enter and connect bits case 3, without the need to reusing artificial treatment, when being recycled, do not need again to carry out drying work, save cost of labor, connecing bits case 3 can independently take out, and chip directly can be cased and take away or directly process.
Claims (10)
1. through type cuts fluid cleaner, it is characterized in that: comprise cabinet (1), is provided with the tubular separator (9) for separating of cutting fluid and chip in cabinet (1); Separator (9) comprises urceolus and is set in the separator main body in urceolus, leaves gap between urceolus and separator main body; Described urceolus is fixed, and its lower end is provided with leakage fluid dram; Described separator main body connects the dynamical system for driving separator main body to rotate; The upper end of separator main body offers the entrance being communicated with feed arrangement, and outlet is offered in lower end, and outlet below is provided with considers case (3) to be worth doing for receiving connecing of separated chip, separator main body wall offers the through hole that diameter is less than or equal to chip particle diameter.
2. through type according to claim 1 cuts fluid cleaner, and it is characterized in that: described separator (9) is obliquely installed, and has an angle theta between its end face and horizontal plane, the value of θ is 27 ~ 75 °.
3. through type according to claim 1 cuts fluid cleaner, it is characterized in that: the inwall of described separator main body is provided with helix.
4. through type according to claim 1 cuts fluid cleaner, it is characterized in that: described separator body interior arranges filter.
5. through type according to claim 4 cuts fluid cleaner, it is characterized in that: described filter comprises 220 outside in sheathed successively order tinfoil formula filtration core and 150 order stainless steel filter screen (11).
6. through type according to claim 1 cuts fluid cleaner, and it is characterized in that: described feed arrangement comprises the loading hopper (2) be connected with separator main body, the mouth place of entering to consider to be worth doing of loading hopper (2) is provided with grinder; Described dynamical system adopts variable-frequency motor (10).
7. through type according to claim 1 cuts fluid cleaner, it is characterized in that: the porch of described separator main body is provided with the block (6) for making chip fall into separator main body completely, describedly connect the sloping baffle (12) be provided with between bits case (3) and separator main body for preventing from chip from spilling connecing bits case (3), the upper end of baffle plate (12) connects with cabinet (1), and lower end extends to and connects in bits case (3).
8. the through type according to claim 1 or 7 cuts fluid cleaner, it is characterized in that: (1) is provided with liquid outlet to described cabinet, be provided with the gathering sill (8) being communicated with leakage fluid dram and liquid outlet in cabinet (1), liquid outlet is by the cutting fluid case of pipeline communication lathe.
9. through type according to claim 1 cuts fluid cleaner, it is characterized in that: the inside of described cabinet (1) is provided with the track (7) for stationary separator (9); The bottom of cabinet (1) is provided with height adjustment knob (4) and castor (5).
10. through type according to claim 1 cuts fluid cleaner, it is characterized in that: the inside of described cabinet (1) arranges alarm, and for opening the scrap purge controller of alarm after chip arrival connects bits case (3) predeterminated position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520321269.XU CN204656142U (en) | 2015-05-18 | 2015-05-18 | Through type cuts fluid cleaner |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520321269.XU CN204656142U (en) | 2015-05-18 | 2015-05-18 | Through type cuts fluid cleaner |
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| CN204656142U true CN204656142U (en) | 2015-09-23 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104906862A (en) * | 2015-05-18 | 2015-09-16 | 陕西艾博恩机械科技有限公司 | Through-type cleaner for cutting oil liquid |
| CN109513253A (en) * | 2018-12-29 | 2019-03-26 | 苏州帝瀚环保科技股份有限公司 | A kind of concentration filter method of cutting fluid |
-
2015
- 2015-05-18 CN CN201520321269.XU patent/CN204656142U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104906862A (en) * | 2015-05-18 | 2015-09-16 | 陕西艾博恩机械科技有限公司 | Through-type cleaner for cutting oil liquid |
| CN104906862B (en) * | 2015-05-18 | 2016-11-16 | 陕西艾博恩机械科技有限公司 | Fluid cleaner is cut by formula |
| CN109513253A (en) * | 2018-12-29 | 2019-03-26 | 苏州帝瀚环保科技股份有限公司 | A kind of concentration filter method of cutting fluid |
| CN109513253B (en) * | 2018-12-29 | 2020-11-03 | 苏州帝瀚环保科技股份有限公司 | Centralized filtering method for cutting fluid |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150923 Termination date: 20190518 |