CN205046161U - Thermal treatment of spring leaf clamp utensil of preapring for an unfavorable turn of events - Google Patents
Thermal treatment of spring leaf clamp utensil of preapring for an unfavorable turn of events Download PDFInfo
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- CN205046161U CN205046161U CN201520804567.4U CN201520804567U CN205046161U CN 205046161 U CN205046161 U CN 205046161U CN 201520804567 U CN201520804567 U CN 201520804567U CN 205046161 U CN205046161 U CN 205046161U
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- supporting plate
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- 238000007669 thermal treatment Methods 0.000 title abstract 5
- 238000010438 heat treatment Methods 0.000 claims description 17
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000005452 bending Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- Clamps And Clips (AREA)
Abstract
Description
技术领域technical field
本实用新型属于工艺装备技术领域,涉及一种弹簧片的热处理防变形夹具。The utility model belongs to the technical field of process equipment, and relates to a heat treatment anti-deformation fixture for a spring sheet.
背景技术Background technique
弹簧片零件采用铍青铜薄板经切削加工、机械弯曲,形成零件的外形结构,参见图1、图2,最后经过热处理工序强化材质实现弹力要求,完成全部加工。弹簧片零件既是结构件又是功能件,承载提供弹力的功能。在进行热处理工序时,弹簧片零件会出现不规则变形,如:弯曲角度变化、形状扭曲等状况,严重影响零件品质。The spring leaf parts are made of beryllium bronze sheet through cutting and mechanical bending to form the shape and structure of the part, see Figure 1 and Figure 2. Finally, the material is strengthened through the heat treatment process to meet the elastic requirements, and all processing is completed. The leaf spring part is both a structural part and a functional part, carrying the function of providing elastic force. During the heat treatment process, the spring leaf parts will experience irregular deformation, such as: changes in the bending angle, shape distortion, etc., which seriously affect the quality of the parts.
实用新型内容Utility model content
本实用新型的目的是:设计一种热处理防变形夹具,在进行弹簧片零件热处理工序时该夹具能防止弹簧片零件发生变形,保证零件的弯曲角度等要素,满足质量要求。The purpose of this utility model is to design a heat treatment anti-deformation fixture, which can prevent the deformation of the spring piece during the heat treatment process of the spring piece, ensure the bending angle and other elements of the part, and meet the quality requirements.
本实用新型的技术方案:一种热处理防变形夹具,包括托板1、上夹板2、紧固螺钉3,上夹板2凸型台按照托板1凹型槽方向放置在托板1上;紧固螺钉3通过螺纹孔5将托板1和上夹板2连接紧固。The technical scheme of the utility model: a heat treatment anti-deformation fixture, including a supporting plate 1, an upper splint 2, and a fastening screw 3, and the convex platform of the upper splint 2 is placed on the supporting plate 1 according to the direction of the concave groove of the supporting plate 1; The screw 3 connects and fastens the supporting plate 1 and the upper splint 2 through the threaded hole 5 .
本发明的有益效果:采用该热处理防变形夹具后,使零件按零件的形状及弯曲角度固定,避免了弹簧片热处理工序产生的变形,有效保证弯曲角度等结构要素,保证弹力要求,提升零件品质。Beneficial effects of the present invention: After using the heat treatment anti-deformation fixture, the parts are fixed according to the shape and bending angle of the parts, avoiding the deformation caused by the heat treatment process of the spring sheet, effectively ensuring the structural elements such as the bending angle, ensuring the elastic force requirements, and improving the quality of the parts .
附图说明Description of drawings
图1为弹簧片零件主视图Figure 1 is the front view of the spring leaf parts
图2为弹簧片零件俯视图Figure 2 is a top view of the spring leaf parts
图3为热处理防变形夹具主视图Figure 3 is the front view of the anti-deformation fixture for heat treatment
图4为防变形夹具示意图。Figure 4 is a schematic diagram of the anti-deformation fixture.
图5为托板主视图Figure 5 is the front view of the pallet
图6为托板左视图。Figure 6 is a left side view of the pallet.
图7为上夹板主视图Figure 7 is the front view of the upper splint
图8为上夹板左视图Figure 8 is the left view of the upper splint
图9为弹簧片零件放置在托板凹槽内的主视图。Fig. 9 is a front view of the leaf spring part placed in the groove of the pallet.
图10为安装弹簧片后的夹具侧视图。Figure 10 is a side view of the clamp after the spring leaf is installed.
具体实施方式detailed description
为了更好的实施本发明,下面结合说明书附图对本发明作详细说明,请参阅说明书附图1-10。In order to better implement the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings, please refer to the accompanying drawings 1-10.
如图3-图6所示,一种热处理防变形夹具,包括托板1、上夹板2、紧固螺钉3。所述托板1为钢制品,托板1凹槽按零件外侧面尺寸及角度加工,零件放置在托板1凹槽内后,零件外侧面和托板1凹槽表面完全贴合。上夹板2为钢制品,用来定位夹紧零件,上夹板2凸形轮廓按零件内侧面尺寸及角度加工,零件内侧面和上夹板2凸形轮廓表面完全贴合。上夹板2凸型台按照托板1凹型槽方向放置在托板1上;紧固螺钉3通过螺纹孔5将托板1和上夹板2连接紧固。托板1为钢制品,用来定位放置零件,托板1凹槽和零件外侧面尺寸要素完全相同,零件放置在托板1凹槽内后,零件外侧面和托板1凹槽表面完全贴合。托板1四个角上有四处用来通过紧固螺钉螺纹孔5。As shown in FIGS. 3-6 , a heat treatment anti-deformation fixture includes a supporting plate 1 , an upper clamping plate 2 , and fastening screws 3 . The supporting plate 1 is a steel product, and the groove of the supporting plate 1 is processed according to the size and angle of the outer surface of the part. After the parts are placed in the groove of the supporting plate 1, the outer surface of the part and the surface of the groove of the supporting plate 1 are completely bonded. The upper clamping plate 2 is a steel product and is used for positioning and clamping parts. The convex profile of the upper clamping plate 2 is processed according to the size and angle of the inner surface of the part, and the inner surface of the part and the convex profile surface of the upper clamping plate 2 are completely fitted. The convex platform of the upper splint 2 is placed on the supporting plate 1 according to the direction of the concave groove of the supporting plate 1; the fastening screw 3 connects the supporting plate 1 and the upper splint 2 through the threaded hole 5 . Pallet 1 is a steel product and is used to position and place parts. The groove of pallet 1 is exactly the same as the outer surface of the part. After the parts are placed in the groove of pallet 1, the outer surface of the part and the surface of the groove of pallet 1 are completely attached combine. There are four corners on the supporting plate 1 and are used to pass through fastening screw threaded holes 5 .
如图7、图8所示,上夹板2为钢制品,用来定位夹紧零件,上夹板2凸形轮廓和零件内侧面尺寸要素完全相同,完成安装后,零件内侧面和上夹板2凸形轮廓表面完全贴合。上夹板2四个角上有四处用来通过紧固螺钉的光孔6。As shown in Figure 7 and Figure 8, the upper splint 2 is a steel product, which is used to position the clamping parts. Fits perfectly to contoured surfaces. Four light holes 6 for passing fastening screws are arranged on the four corners of the upper splint 2 .
托板1、上夹板2和弹簧片零件组装完成后,紧固螺钉3通过螺纹孔5和光孔6将装有弹簧片零件的托板1、上夹板2紧固。弹簧片零件被以既有的形状固定在夹具内,弹簧片和托板、上夹板之间不会发生位移。After supporting plate 1, upper clamping plate 2 and leaf spring parts are assembled, fastening screw 3 will fasten supporting plate 1, upper clamping plate 2 that spring leaf parts are housed through threaded hole 5 and light hole 6. The leaf spring part is fixed in the fixture with the existing shape, and there will be no displacement between the spring leaf, the supporting plate, and the upper clamping plate.
实施例:Example:
如图1和图2所示的弹簧片零件,具体实施步骤如下:For the leaf spring parts shown in Figure 1 and Figure 2, the specific implementation steps are as follows:
第一步:按完成切削加工、弯曲成型后的弹簧片零件外侧面尺寸加工托板1凹形轮廓。Step 1: Process the concave contour of the supporting plate 1 according to the outer surface size of the spring leaf part after cutting and bending.
第二步:按完成切削加工、弯曲成型后的弹簧片零件内侧面尺寸加工上夹板2凸形轮廓。The second step: process the convex profile of the upper splint 2 according to the size of the inner surface of the spring leaf part after cutting and bending.
第三步:如图10所示,将弹簧片零件放在托板1凹槽内,上夹板2凸型台按照托板1凹型槽方向放置在托板1上,用紧固螺钉3将托板1、上夹板2上的四处螺纹孔5及光孔6紧固。这样,就组成了将弹簧片全包围的一个防变形夹具体。Step 3: As shown in Figure 10, place the spring parts in the groove of the supporting plate 1, place the convex platform of the upper splint 2 on the supporting plate 1 according to the direction of the concave groove of the supporting plate 1, and fasten the supporting plate with the fastening screw 3. Four threaded holes 5 and light holes 6 on the plate 1 and the upper splint 2 are fastened. In this way, an anti-deformation clamp body that completely surrounds the spring leaf is formed.
第四步:将包含弹簧片的防变形夹具体一同随炉进行热处理工序,完成热处理过程。Step 4: Carry out the heat treatment process with the anti-deformation clamp body including the spring piece together with the furnace to complete the heat treatment process.
第五步:将防变形夹具的四处紧固螺钉拆开,取出弹簧片零件。Step 5: Disassemble the four fastening screws of the anti-deformation fixture, and take out the spring leaf parts.
在生产实践中,检测弹簧片实际尺寸,热处理前后的弹簧片没有产生常见的变形问题,该夹具达到了弹簧片的热处理防变形效果。In production practice, the actual size of the spring sheet is detected, and the spring sheet before and after heat treatment does not produce common deformation problems. The fixture achieves the heat treatment anti-deformation effect of the spring sheet.
如图9所示为夹具中放置一个零件的情形,该夹具还可以设计成一模安装多个零件,提高生产效率。As shown in Figure 9, a part is placed in the fixture. The fixture can also be designed to install multiple parts in one mold to improve production efficiency.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109798314A (en) * | 2019-02-22 | 2019-05-24 | 沈阳远大装备科技有限公司 | The heat treatment method of metal isolator and its bending plate |
CN110004283A (en) * | 2018-01-04 | 2019-07-12 | 中车齐齐哈尔车辆有限公司 | Spring leaf annealing device and heat treatment method |
CN110295333A (en) * | 2019-08-07 | 2019-10-01 | 沈阳飞机工业(集团)有限公司 | A kind of stationary fixture of large size covering heat treatment |
CN110564944A (en) * | 2019-09-30 | 2019-12-13 | 贵州航天电子科技有限公司 | Beryllium bronze contact reed heat treatment positioning tool and heat treatment process using same |
CN115261586A (en) * | 2022-08-26 | 2022-11-01 | 贵州航天电子科技有限公司 | A kind of contact reed heat treatment setting process |
-
2015
- 2015-10-16 CN CN201520804567.4U patent/CN205046161U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110004283A (en) * | 2018-01-04 | 2019-07-12 | 中车齐齐哈尔车辆有限公司 | Spring leaf annealing device and heat treatment method |
CN109798314A (en) * | 2019-02-22 | 2019-05-24 | 沈阳远大装备科技有限公司 | The heat treatment method of metal isolator and its bending plate |
CN110295333A (en) * | 2019-08-07 | 2019-10-01 | 沈阳飞机工业(集团)有限公司 | A kind of stationary fixture of large size covering heat treatment |
CN110564944A (en) * | 2019-09-30 | 2019-12-13 | 贵州航天电子科技有限公司 | Beryllium bronze contact reed heat treatment positioning tool and heat treatment process using same |
CN115261586A (en) * | 2022-08-26 | 2022-11-01 | 贵州航天电子科技有限公司 | A kind of contact reed heat treatment setting process |
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