CN205043918U - Self -propelled hydraulic pressure T type roof beam prefab -form device - Google Patents

Self -propelled hydraulic pressure T type roof beam prefab -form device Download PDF

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Publication number
CN205043918U
CN205043918U CN201520781811.XU CN201520781811U CN205043918U CN 205043918 U CN205043918 U CN 205043918U CN 201520781811 U CN201520781811 U CN 201520781811U CN 205043918 U CN205043918 U CN 205043918U
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China
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type
horizontal
hydraulic
framework
template
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CN201520781811.XU
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Chinese (zh)
Inventor
杨明波
荣祥峰
梁海斌
白代柱
解西成
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SHANDONG TIEYING CONSTRUCTION ENGINEERING Co Ltd
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SHANDONG TIEYING CONSTRUCTION ENGINEERING Co Ltd
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Abstract

The utility model discloses a self -propelled hydraulic pressure T type roof beam prefab -form device, include the template device of constituteing by side form device (1), end mould device (2) and die block device (3), set up longitudinal movement device (6) between template device and guide rail (5) of setting on concrete foundation face (4), set up fluid pressure type lateral shifting device (7) between longitudinal movement device (6) and side form device (1), set up the hydraulic push rod formula and reciprocate device (21) between fluid pressure type lateral shifting device (7) and side form device (1). Through hydraulic control compound die and drawing of patterns process, the higher and labour saving and time saving of degree of automation.

Description

The T-shaped beam prefabricated form device of a kind of self-propelled hydraulic
Technical field
The utility model relates to the Precast T-Beam field in railway, highway construction, specifically the T-shaped beam prefabricated form device of self-propelled hydraulic.
Background technology
Chinese invention patent application numbers 201310325089.4, name is called: T beam forms overall pulling down and straight skidding construction method, from the disclosure of this patent, present invention achieves T beam one side formwork wholely to tear open, self-contained, comparatively conventional template construction technology decreases a large amount of merogenesis formwork edge joint, be conducive to ensureing that beam body size is unified, improve the profile presentation quality of beam body; The present invention coordinates without the need to large lifting equipment (as straddle truck) in model sheetinstallat, dismounting, movement process, greatly saves construction cost; The present invention can improve the operating efficiency of form work engineering construction, effectively shortens the turn around time of form work engineering, can realize few input template number and shorten the engineering construction duration.After template reaches design strength of mould stripping, when using the method to carry out the form removal of side template, every half side template adopts brambles wheel everywhere synchronously to pull side template and side template is produced by manpower and rolls and depart from concrete surface, this process entails chaste tree ratcheting action is harmonious, if the adjustment often locating brambles wheel is inconsistent or asynchronous, ejection resistance will be increased and strengthen template deformation, reducing the service life of template.The separation process of this side template and T beam needs manually and adjusted in concert brambles are taken turns, and require that chaste tree ratcheting action is harmonious, therefore form removal process wastes time and energy and automaticity is lower simultaneously; Simultaneously when vertically moving, adopt outside hoist engine to draw, the integrated level of Whole Equipment is lower.
Summary of the invention
In order to overcome above-mentioned technical disadvantages, the utility model provides a kind of self-propelled hydraulic T-shaped beam prefabricated form device, and by hydraulic control matched moulds and knockout course, automaticity is high and time saving and energy saving.
For achieving the above object, the technical scheme that the present invention takes is: comprise the plate device be made up of side mold device, end die device and bed die device, between plate device and the guide rail being arranged on concrete foundation face, longitudinal moving device is set, fluid pressure type horizontal mobile device is set between longitudinal moving device and side mold device, hydraulic top rod-type is set between fluid pressure type horizontal mobile device and side mold device and moves up and down device.
When carrying out the demoulding, first moving up and down device by hydraulic top rod-type drives the side template on side mold device to move up and down, allow and between side template and concrete, to produce comparatively small―gap suture taking off from concrete surface, device is moved up and down owing to devising hydraulic top rod-type, this device uses to move up and down side template and make to produce minim gap with concrete and meets demoulding condition, fluid pressure type can ensure all side templates knee-action simultaneously, the ratchet no longer existed because of manual adjustment diverse location produces roll motion by side template, therefore there is not the situation of the template deformation produced because rolling exercise not harmony, hydraulic regulation formula no longer needs manpower to regulate simultaneously, automaticity is higher and time saving and energy saving, ensure that the local deformation that template produces because of exercise not harmony in knockout course simultaneously, substantially prolongs the service life of template, reduce the cost of manufacture of T-shaped beam, then carry out stripping action by fluid pressure type horizontal mobile device band form plate device, this action can realize plate device equally and leave concrete layer simultaneously, coordination and consistent, whole next place of device migration is driven to carry out the making of T-shaped beam finally by longitudinal moving device.
The utility model devises, described longitudinal moving device is arranged on the outside of side mold device, it is comprised the frame-type installed between the guide rails by roller and vertically moves car body, and the longitudinal framework in inner side vertically moving car body both sides at frame-type and outside longitudinal direction framework are symmetrical arranged LDA type drive unit respectively.
The utility model devises, described fluid pressure type horizontal mobile device comprises the transverse shifting car body be arranged between horizontal framework that frame-type vertically moves car body, the end of the bottom-hinged horizontal hydraulic pressure oil cylinder of transverse shifting car body, the other end of horizontal hydraulic pressure oil cylinder is hinged in the longitudinal framework in inner side
Described hydraulic top rod-type moves up and down device and comprises the vertical hydraulic jack be fixedly installed in frame-type transverse shifting car body, and the vertical framework of cross-brace connection side die device is passed through in the push rod end of vertical hydraulic jack.
The utility model devises, hinged detachable skewed horizontal load bar between the longitudinal framework in outside and the vertical framework of side mold device, side form horizontal brace rod is set between the top template of side mold device, end mould horizontal brace rod is set between the end template of end die device, bed die horizontal brace rod is set between the bottom template of bed die device.
Accompanying drawing explanation
Fig. 1 is matched moulds state diagram schematic diagram of the present utility model;
Fig. 2 is demoulding state one figure of the present utility model;
Fig. 3 is demoulding state two figure of the present utility model;
Fig. 4 is demoulding state three figure of the present utility model;
The hinged schematic diagram of the embedded iron of detachable skewed horizontal load bar 18 and concrete surface when Fig. 5 is matched moulds of the present utility model;
Fig. 6 is partial schematic diagram of the present utility model.
Detailed description of the invention
Fig. 1-6 is an embodiment of the present utility model, illustrate the present embodiment by reference to the accompanying drawings, comprise by side mold device 1, the plate device that end die device 2 and bed die device 3 form, the concrete foundation face, both sides of side mold device 1 arranges guide rail 5, on the guide rail 5 of its both sides, installing frame posture vertically moves car body 8, the longitudinal framework 12 in inner side vertically moving car body 8 both sides at frame-type and the longitudinal framework 17 in outside are symmetrical arranged LDA type drive unit 9 respectively, vertically move car body 8 by LDA type drive unit band dynamic frame tye to vertically move along guide rail, the horizontal framework 13 vertically moving car body 8 at frame-type arranges transverse shifting car body 10, the end of the bottom-hinged horizontal hydraulic pressure oil cylinder 11 of transverse shifting car body 10, the other end of horizontal hydraulic pressure oil cylinder 11 is hinged in the longitudinal framework 12 in inner side, stretching thus driving transverse shifting car body 10 transversely framework 13 transverse shifting by horizontal hydraulic pressure oil cylinder 11 push rod, at frame-type transverse shifting car body 10 internal fixtion, vertical hydraulic jack 14 is set, the vertical framework 16 of cross-brace 15 connection side die device 1 is passed through in the push rod end of vertical hydraulic jack 14, side mold device 1 by vertical framework 16 and cross-brace 15 support and connection in the push rod end of vertical hydraulic jack 14, therefore side mold device 1 can move up and down along with vertical hydraulic jack 14 push rod, after template reaches design strength of mould stripping, control vertical hydraulic jack 14 to pump, pump allow the concrete surface of template and T-shaped beam produce demoulding gap by this, the demoulding is provided to prepare for follow-up template departs from concrete surface completely.
Hinged detachable skewed horizontal load bar 18 between longitudinal framework 12 of car body 8 and the vertical framework 16 of side mold device 1 is vertically moved at frame-type, between the top template of side mold device 1, side form horizontal brace rod 19 is set, end mould horizontal brace rod is set between the end template of end die device 2 and bed die horizontal brace rod 20 is set between the bottom template of bed die device 3, when carrying out the building of T-shaped beam, as shown in Figure 5, in order to prevent the template not run-off the straight of casting process side mold device 1, the two ends of detachable skewed horizontal load bar 18 are hinged on the vertical framework 16 of side mold device 1 and the hinged seat 22 be embedded on concrete foundation face, when vertical hydraulic jack 14 pumps, in order to allow side mold device 1 move up and down, detachable skewed horizontal load bar 18 is removed, when needing next place of whole system migration to carry out building of T-shaped beam, the two ends of detachable skewed horizontal load bar 18 are hinged between the longitudinal framework 17 in outside and the vertical framework 16 of side mold device 1.
The release method step of this cover system is:
A: as shown in Figure 2, remove side form horizontal brace rod 19, end mould horizontal brace rod, bed die horizontal brace rod 20 and detachable skewed horizontal load bar 18 respectively, controlling vertical hydraulic jack 14 drives the side mold device 1 of T-shaped beam both sides to pump by vertical framework 16, makes to produce demoulding gap between the outer concrete of the side template of side mold device 1 and T-shaped beam;
B: as shown in Figure 3, drive horizontal hydraulic pressure oil cylinder 11 simultaneously, its push rod drives transverse shifting car body 10, drives side mold device 1 from inner side longitudinal direction framework 12 toward longitudinal direction framework 17 direction, outside transverse shifting, until plate device is mutually non-interference with T-shaped beam by cross-brace 15;
C: as shown in Figure 4, detachable skewed horizontal load bar 18 is connected between the longitudinal framework 17 in outside of side mold device 1 and the vertical framework 16 of side mold device 1, vertically moves with dynamic frame tye the making that next place of car body 8 migration carries out T-shaped beam by LDA type drive unit 9.
Technique effect of the present utility model is:
1. the matched moulds of whole system and the demoulding and next place of migration carry out the making of T-shaped beam, the action simultaneously of hydraulic means everywhere, and action is unified and coordinate, and automaticity is high and time saving and energy saving, substantially increases the make efficiency of T-shaped beam, has saved cost of manufacture.
2. owing to devising LDA type drive unit, this apparatus structure integrated level is higher and reliable, no longer by realizing the movement of single unit system by external force such as hauling machines, accelerates the translational speed of whole device, improves the make efficiency of T-shaped beam.
3. move up and down device 21 owing to devising hydraulic top rod-type, manual adjustment ratchet is no longer adopted to carry out the pre-disengaging of template and concrete layer, all hydraulic top rod-types of this system move up and down the action simultaneously of device 21 energy, drive the template of side mold device 1 to pump simultaneously simultaneously, coordination and unified, effectively ensure that template does not in use deform, extend the service life of template; The stripping means simultaneously moving up and down device generation is completely different from the mode of manual adjustment ratchet, which back and forth moves up and down by regulating hydraulic mandril band moving platen to produce, manual adjustment ratchet adopts and template is directly pulled down from concrete surface, and the former is softer than the stripping means of the latter and be not easy to pull concrete layer.
Certainly; above-mentioned explanation is not to restriction of the present utility model; the utility model is also not limited in above-mentioned citing, the change that those skilled in the art make in essential scope of the present utility model, remodeling, interpolation or replacement, also should belong to protection domain of the present utility model.

Claims (4)

1. the T-shaped beam prefabricated form device of self-propelled hydraulic, it is characterized in that: comprise by side mold device (1), the plate device that end die device (2) and bed die device (3) form, between plate device and the guide rail (5) being arranged on concrete foundation face (4), longitudinal moving device (6) is set, fluid pressure type horizontal mobile device (7) is set between longitudinal moving device (6) and side mold device (1), hydraulic top rod-type is set between fluid pressure type horizontal mobile device (7) and side mold device (1) and moves up and down device (21).
2. the T-shaped beam prefabricated form device of a kind of self-propelled hydraulic according to claim 1, it is characterized in that: described longitudinal moving device (6) is arranged on the outside of side mold device (1), it comprises and vertically moves car body (8) by the roller frame-type be arranged between guide rail (5), and the longitudinal framework (12) in inner side vertically moving car body (8) both sides at frame-type and the longitudinal framework (17) in outside are symmetrical arranged LDA type drive unit (9) respectively.
3. the T-shaped beam prefabricated form device of a kind of self-propelled hydraulic according to claim 2, it is characterized in that: described fluid pressure type horizontal mobile device (7) comprises the transverse shifting car body (10) be arranged between horizontal framework (13) that frame-type vertically moves car body (8), the end of the bottom-hinged horizontal hydraulic pressure oil cylinder (11) of transverse shifting car body (10), the other end of horizontal hydraulic pressure oil cylinder (11) is hinged on the longitudinal framework in inner side (12)
Described hydraulic top rod-type moves up and down device (21) and comprises the vertical hydraulic jack (14) be fixedly installed in frame-type transverse shifting car body (10), and the vertical framework (16) of cross-brace (15) connection side die device (1) is passed through in the push rod end of vertical hydraulic jack (14).
4. the T-shaped beam prefabricated form device of a kind of self-propelled hydraulic according to claim 3, it is characterized in that: hinged detachable skewed horizontal load bar (18) between the longitudinal framework (17) in outside and the vertical framework (16) of side mold device (1), side form horizontal brace rod (19) is set between the top template of side mold device (1), end mould horizontal brace rod is set between the end template of end die device (2), bed die horizontal brace rod (20) is set between the bottom template of bed die device (3).
CN201520781811.XU 2015-10-10 2015-10-10 Self -propelled hydraulic pressure T type roof beam prefab -form device Withdrawn - After Issue CN205043918U (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105216101A (en) * 2015-10-10 2016-01-06 山东铁鹰建设工程有限公司 A kind of T-shaped beam prefabricated form device of self-propelled hydraulic and release method thereof
CN105965671A (en) * 2016-05-06 2016-09-28 中交二公局第四公路工程有限公司 Hydraulic T-beam formwork construction device and technology
CN110117933A (en) * 2018-02-06 2019-08-13 广东省基础工程集团有限公司 A kind of beam sections pier top cast-in-situ moving mold frame
CN112719671A (en) * 2020-12-28 2021-04-30 山东铁鹰建设工程有限公司 Railway T-beam steel formwork production equipment and construction method
CN113815104A (en) * 2021-09-03 2021-12-21 中国建筑土木建设有限公司 Automatic end mold dismounting and mounting device for beam yard and using method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105216101A (en) * 2015-10-10 2016-01-06 山东铁鹰建设工程有限公司 A kind of T-shaped beam prefabricated form device of self-propelled hydraulic and release method thereof
CN105965671A (en) * 2016-05-06 2016-09-28 中交二公局第四公路工程有限公司 Hydraulic T-beam formwork construction device and technology
CN110117933A (en) * 2018-02-06 2019-08-13 广东省基础工程集团有限公司 A kind of beam sections pier top cast-in-situ moving mold frame
CN112719671A (en) * 2020-12-28 2021-04-30 山东铁鹰建设工程有限公司 Railway T-beam steel formwork production equipment and construction method
CN113815104A (en) * 2021-09-03 2021-12-21 中国建筑土木建设有限公司 Automatic end mold dismounting and mounting device for beam yard and using method thereof

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Denomination of utility model: Self-propelled hydraulic T-shaped beam prefabricating template device and demolding method thereof

Effective date of registration: 20170406

Granted publication date: 20160224

Pledgee: Tai'an financing Company limited by guarantee

Pledgor: SHANDONG TIEYING CONSTRUCTION ENGINEERING CO., LTD.

Registration number: 2017370000038

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Date of cancellation: 20180323

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Pledgee: Tai'an financing Company limited by guarantee

Pledgor: SHANDONG TIEYING CONSTRUCTION ENGINEERING CO., LTD.

Registration number: 2017370000038

PC01 Cancellation of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Self-propelled hydraulic T-shaped beam prefabricating template device and demolding method thereof

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Granted publication date: 20160224

Pledgee: Tai'an financing Company limited by guarantee

Pledgor: SHANDONG TIEYING CONSTRUCTION ENGINEERING CO., LTD.

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Date of cancellation: 20181226

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Pledgee: Tai'an financing Company limited by guarantee

Pledgor: SHANDONG TIEYING CONSTRUCTION ENGINEERING CO., LTD.

Registration number: 2018370000074

PC01 Cancellation of the registration of the contract for pledge of patent right