CN205043110U - Magnesium alloy is cast automation of rolling and is supplied liquid device - Google Patents
Magnesium alloy is cast automation of rolling and is supplied liquid device Download PDFInfo
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- CN205043110U CN205043110U CN201520770444.3U CN201520770444U CN205043110U CN 205043110 U CN205043110 U CN 205043110U CN 201520770444 U CN201520770444 U CN 201520770444U CN 205043110 U CN205043110 U CN 205043110U
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- magnesium
- magnesium ingot
- casting
- melting furnace
- liquid
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- Metal Rolling (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
Magnesium alloy is cast automation of rolling and is supplied liquid device includes, casts the rolling mill, preceding liquid case should be used for saving magnesium liquid, the export of just preceding liquid case and the lip intercommunication of casting the rolling mill by preceding liquid case, the thermal static stove, the export of this thermal static stove and the import intercommunication of preceding liquid case, the melting furnace, this melting furnace passes through the automatic syphon intercommunication with the thermal static stove, magnesium ingot conveyor, this magnesium ingot conveyor is used for carrying the magnesium ingot to the melting furnace. The utility model discloses a magnesium alloy is cast automation of rolling and is supplied liquid device carries the magnesium ingot to the melting furnace through magnesium ingot conveyor, and magnesium liquid casts the rolling mill through what melting furnace, thermal static stove and preceding liquid case got into in proper order, and whole process is stable in succession, has improved and has cast the quality of rolling the board, has reduced workman intensity of labour and has improved production efficiency, can supply liquid control in real time to melting furnace, thermal static stove and preceding liquid case simultaneously, supply liquid in succession, improve production efficiency and continuous production's stability and production safety nature.
Description
Technical field
The utility model relates to the equipment of Metal Melting or casting, is specifically related to a kind of automatic liquid supply device of roll-casting of magnesium alloy.
Background technology
Traditional magnesium alloy plate continuous casting and rolling liquid-supplying system, magnesium ingot is generally filled melting furnace by workman is disposable by the supply of magnesium ingot; After having melted, turn liquid pipe by melting furnace by melting furnace and magnesium liquid is delivered to insulation standing furnace, needing the position by observing magnesium liquid in insulation standing furnace to carry out the amount that Non-follow control turns liquid around here, going out to cause danger to prevent magnesium hydrorrhea; Insulation standing furnace by turning liquid pipe, magnesium liquid is delivered to front liquid case, by observing the size of the conveying capacity of the position Non-follow control of magnesium liquid in front liquid case, front liquid case by lip to casting and rolling machine feed flow.
Above-mentioned traditional magnesium alloy plate continuous casting and rolling liquid-supplying system leaves standstill-front liquid case lip fluid from magnesium ingot supply-magnesium ingot fusing-insulation, the Automated condtrol of whole system cannot be realized, many places link needs manual operation to complete, therefore the stable feed flow of magnesium alloy plate continuously-casting cannot be ensured, thus affecting the continuous seepage of magnesium plate quality and magnesium plate, output is lower.And though above-mentioned technical process can realize continuous liquid supply, but need the daily cleaning work of more equipment investment and equipment, increase the workload of regular maintenance and the security risk of maintenance work.
Utility model content
For the deficiencies in the prior art, the utility model provides a kind of automatic liquid supply device of roll-casting of magnesium alloy, and whole process completes by machine, and liquid-supplying system is continuous, and automaticity is high.
For achieving the above object, the utility model adopts following technical scheme:
The automatic liquid supply device of roll-casting of magnesium alloy, comprises,
For making the shaping casting and rolling machine of magnesium alloy;
Front liquid case, this front liquid case is for storing magnesium liquid, and the front outlet of liquid case is communicated with the lip of casting and rolling machine;
Insulation standing furnace, the outlet of this insulation standing furnace and the inlet communication of front liquid case;
Melting furnace, this melting furnace is communicated with by automatic syphon with insulation standing furnace;
Magnesium ingot conveying device, this magnesium ingot conveying device is used for magnesium ingot to be delivered to melting furnace.
Preferably, the automatic liquid supply device of this roll-casting of magnesium alloy also comprises a water pump, the water inlet end of this water pump by pipeline communication in insulation standing furnace, the water side of water pump by pipeline communication in front liquid case.
Preferably, be provided with the first liquid level gauge in front liquid case, this first liquid level gauge is for monitoring liquid level signal in front liquid case and this signal being sent to one first controller, and the first controller is used for the startup controlling water pump according to this signal.
Preferably, be provided with the second liquid level gauge in insulation standing furnace, this second liquid level gauge is for monitoring liquid level signal in front liquid case and this signal being sent to a second controller, and second controller is used for the startup controlling magnesium ingot conveying device according to this signal.
Preferably, magnesium ingot conveying device comprises carrier chain, feeding station and blanking station, feeding station is positioned at carrier chain one end away from thawing furnace, blanking station is positioned at carrier chain one end near melting furnace, the top of feeding station is provided with for throwing in magnesium ingot to the magnesium ingot clamp device on carrier chain, and the top of blanking station is provided with the magnesium ingot delivery device in the magnesium ingot input melting furnace on carrier chain.
Preferably, blanking station place is provided with a magnesium ingot and detects inductor, and this magnesium ingot detects inductor for detecting the magnesium ingot signal of blanking station and this signal being sent to one the 3rd controller, and the 3rd controller is used for the startup controlling magnesium ingot clamp device according to this signal.
Preferably, magnesium ingot conveying device comprises the heater that the length direction along carrier chain is arranged, and the top of carrier chain is located at by heater.
Preferably, the top of heater is provided with blower fan.
Preferably, the top of melting furnace is provided with mixer, and the shaft of this mixer stretches in thawing furnace.
The beneficial effects of the utility model are:
Compared to prior art, the automatic liquid supply device of roll-casting of magnesium alloy of the present utility model, by magnesium ingot conveying device, magnesium ingot is delivered to melting furnace, magnesium liquid is successively through melting furnace, insulation standing furnace and the casting and rolling machine that enters of front liquid case, whole process continous-stable, avoid the feed flow caused because of manual control system unstable, improve the quality of Casting Rolled Sheet, reduce labor strength and improve production efficiency.Real-time feed flow control can be carried out, continuous liquid supply to melting furnace, insulation standing furnace and front liquid case simultaneously, enhance productivity and quantity-produced stability and production security.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present utility model;
Fig. 2 is the A-A sectional view in Fig. 1;
Fig. 3 is the B-B sectional view in Fig. 1;
Fig. 4 is the C-C sectional view in Fig. 1;
Fig. 5 is the D-D sectional view in Fig. 1;
Wherein, 100, magnesium ingot conveying device; 10, magnesium ingot clamp device; 11, drive unit; 12, jaw; 20, carrier chain; 21, feeding station; 22, blanking station; 23, heater; 24, blower fan; 30, magnesium ingot delivery device; 40, melting furnace; 41, the 3rd liquid level gauge; 42, mixer; 50, siphon pipe; 60, standing furnace is incubated; 61, the second liquid level gauge; 70, water pump; 80, front liquid case; 81, the first liquid level gauge; 90, casting and rolling machine; 91, lip; 200, magnesium ingot.
Detailed description of the invention
Below, by reference to the accompanying drawings and detailed description of the invention, the utility model is described further:
The automatic liquid supply device of the roll-casting of magnesium alloy as described in Fig. 1-5, comprise casting and rolling machine 90, front liquid case 80, insulation standing furnace 60, melting furnace 40 and magnesium ingot conveying device 100, the outlet of front liquid case 80 is communicated with the lip 91 of casting and rolling machine 90, for providing magnesium liquid to casting and rolling machine 90, magnesium alloy molded to make; Being incubated standing furnace 60 simultaneously and exporting the inlet communication with front liquid case 80, providing magnesium liquid for giving in front liquid case 80; Insulation standing furnace 60 is communicated with by siphon pipe 50 with melting furnace 40, when starting operation, deliver magnesium ingot 200 to melting furnace 40 by above-mentioned magnesium ingot conveying device 100, magnesium ingot 200 melts in melting furnace 40, liquid case 80 before the magnesium liquid produced enters leave standstill insulation in insulation standing furnace 60 after again, enter in casting and rolling machine 90 finally by lip 91, so can guarantee the continuity of system works, the production of magnesium alloy is normally carried out.
Preferably, the automatic liquid supply device of this roll-casting of magnesium alloy also comprises a water pump 70, the water inlet end of this water pump 70 by pipeline communication in insulation standing furnace 60, the water side of water pump 70 by pipeline communication in front liquid case 80; In front liquid case 80, be provided with the first liquid level gauge 81, this first liquid level gauge 81 is for monitoring liquid level signal in front liquid case 80 and this signal being sent to one first controller, and the first controller is used for the startup controlling water pump 70 according to this signal simultaneously.In actual production process, due to the magnesium liquid in front liquid case 80, constantly can carry to casting and rolling machine 90 through lip 91, magnesium liquid liquid level in front liquid case 80 is constantly reduced, under the real-time detection of the first liquid level gauge 81, when the liquid level of front liquid case 80 is in the minimum setting value of the first liquid level gauge 81, the first controller can be given by this signal feedback, under the control of the first controller, water pump 70 starts to start and improves rotating speed, thus will to be incubated in standing furnace 60 in magnesium liquid fast transfer to front liquid case 80, after liquid level in front liquid case 80 reaches the highest setting value, first controller can control water pump 70 and recover original operating states.
In the present embodiment, the second liquid level gauge 61 also can be provided with in above-mentioned insulation standing furnace 60, this first liquid level gauge 81 is for monitoring liquid level signal in front liquid case 80 and this signal being sent to a second controller, and second controller is used for the startup controlling magnesium ingot conveying device 100 according to this signal.Same in actual job process, due to water pump 70 extraction is be incubated the magnesium liquid in standing furnace 60, continuously forward liquid case 80 provide in magnesium liquid process, liquid level in insulation standing furnace 60 can reduce, when being incubated the minimum setting value of above-mentioned second liquid level gauge 61 of liquid level in standing furnace 60, because insulation standing furnace 60 is connected by siphon pipe 50 with melting furnace 40, so both liquid levels are consistent, above-mentioned second controller can start magnesium ingot conveying device 100 and throw in magnesium ingot 200 in melting furnace 40, liquid level in melting furnace 40 is raised, when its liquid level reaches the highest setting value of above-mentioned second liquid level gauge 61, second controller just can control magnesium ingot conveying device 100 and quit work.Certainly, also can be provided with the 3rd liquid level gauge the 41, three liquid level gauge 41 and also the liquid level signal of Real-Time Monitoring can be fed back to second controller in thawing furnace, Detection results is better.
Preferably, magnesium ingot conveying device 100 comprises carrier chain 20, feeding station 21 and blanking station 22, this feeding station 21 is positioned at carrier chain 20 one end away from thawing furnace, blanking station 22 is positioned at carrier chain 20 one end near melting furnace 40, arrange above feeding station 21 simultaneously and be used for magnesium ingot 200 to throw in the magnesium ingot clamp device 10 on carrier chain 20, the top of blanking station 22 arranges the magnesium ingot delivery device 30 thrown in by the magnesium ingot 200 on carrier chain 20 in melting furnace 40, concrete above-mentioned magnesium ingot clamp device 10 can comprise drive unit 11 and jaw 12, jaw 12 gripping magnesium ingot 200 is driven by drive unit 11, the magnesium ingot 200 of gripping is positioned on carrier chain 20 simultaneously.Certainly, magnesium ingot delivery device 30 also can adopt jaw 12 drive unit 11.
Preferably, also can be provided with a magnesium ingot 200 at blanking station 22 place and detect inductor, this magnesium ingot 200 detects inductor for detecting magnesium ingot 200 signal of blanking station 22 and this signal being sent to one the 3rd controller, and the 3rd controller is used for the startup controlling magnesium ingot clamp device 10 according to this signal.Specifically magnesium ingot 200 detect inductor detect that blanking station 22 place does not have a magnesium ingot 200 time, above-mentioned 3rd controller can be given by this signal feedback, 3rd controller controls above-mentioned magnesium ingot clamp device 10 and works, and making has enough magnesium ingots 200 to drop in melting furnace 40.
Preferably, magnesium ingot conveying device 100 comprises the heater 23 that the length direction along carrier chain 20 is arranged, and the top of carrier chain 20 is located at by heater 23; So can carry out preheating to the magnesium ingot 200 on carrier chain 20, make input to the magnesium ingot 200 in melting furnace 40 can reach certain preheat temperature.Further, the top of heater 23 is provided with blower fan 24, and the temperature in magnesium ingot conveying device 100 can be made to be unlikely to too high.
Preferably, the top of melting furnace 40 is provided with mixer 42, makes the shaft of this mixer 42 stretch in thawing furnace, can make the magnesium liquid uniform composition in melting furnace 40.
To one skilled in the art, according to technical scheme described above and design, other various corresponding change and deformation can be made, and all these change and deformation all should belong within the protection domain of the utility model claim.
Claims (9)
1. the automatic liquid supply device of roll-casting of magnesium alloy, is characterized in that, comprises,
For making the shaping casting and rolling machine of magnesium alloy;
Front liquid case, this front liquid case is for storing magnesium liquid, and the front outlet of liquid case is communicated with the lip of casting and rolling machine;
Insulation standing furnace, the outlet of this insulation standing furnace and the inlet communication of front liquid case;
Melting furnace, this melting furnace is communicated with by automatic syphon with insulation standing furnace;
Magnesium ingot conveying device, this magnesium ingot conveying device is used for magnesium ingot to be delivered to melting furnace.
2. the automatic liquid supply device of roll-casting of magnesium alloy as claimed in claim 1, it is characterized in that, the automatic liquid supply device of this roll-casting of magnesium alloy also comprises a water pump, the water inlet end of this water pump by pipeline communication in insulation standing furnace, the water side of water pump by pipeline communication in front liquid case.
3. the automatic liquid supply device of roll-casting of magnesium alloy as claimed in claim 2, it is characterized in that, the first liquid level gauge is provided with in front liquid case, this first liquid level gauge is for monitoring liquid level signal in front liquid case and this signal being sent to one first controller, and the first controller is used for the startup controlling water pump according to this signal.
4. the automatic liquid supply device of roll-casting of magnesium alloy as claimed in claim 1, it is characterized in that, the second liquid level gauge is provided with in insulation standing furnace, this second liquid level gauge is for monitoring liquid level signal in front liquid case and this signal being sent to a second controller, and second controller is used for the startup controlling magnesium ingot conveying device according to this signal.
5. the automatic liquid supply device of roll-casting of magnesium alloy as claimed in claim 1, it is characterized in that, magnesium ingot conveying device comprises carrier chain, feeding station and blanking station, feeding station is positioned at carrier chain one end away from thawing furnace, blanking station is positioned at carrier chain one end near melting furnace, the top of feeding station is provided with for throwing in magnesium ingot to the magnesium ingot clamp device on carrier chain, and the top of blanking station is provided with the magnesium ingot delivery device in the magnesium ingot input melting furnace on carrier chain.
6. the automatic liquid supply device of roll-casting of magnesium alloy as claimed in claim 5, it is characterized in that, blanking station place is provided with a magnesium ingot and detects inductor, this magnesium ingot detects inductor for detecting the magnesium ingot signal of blanking station and this signal being sent to one the 3rd controller, and the 3rd controller is used for the startup controlling magnesium ingot clamp device according to this signal.
7. the automatic liquid supply device of roll-casting of magnesium alloy as claimed in claim 5, is characterized in that, magnesium ingot conveying device comprises the heater that the length direction along carrier chain is arranged, and the top of carrier chain is located at by heater.
8. the automatic liquid supply device of roll-casting of magnesium alloy as claimed in claim 7, it is characterized in that, the top of heater is provided with blower fan.
9. the automatic liquid supply device of roll-casting of magnesium alloy as claimed in claim 1, it is characterized in that, the top of melting furnace is provided with mixer, and the shaft of this mixer stretches in thawing furnace.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520770444.3U CN205043110U (en) | 2015-09-30 | 2015-09-30 | Magnesium alloy is cast automation of rolling and is supplied liquid device |
Applications Claiming Priority (1)
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CN201520770444.3U CN205043110U (en) | 2015-09-30 | 2015-09-30 | Magnesium alloy is cast automation of rolling and is supplied liquid device |
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CN205043110U true CN205043110U (en) | 2016-02-24 |
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CN201520770444.3U Expired - Fee Related CN205043110U (en) | 2015-09-30 | 2015-09-30 | Magnesium alloy is cast automation of rolling and is supplied liquid device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105170924A (en) * | 2015-09-30 | 2015-12-23 | 中镁镁业有限公司 | Automatic liquid supply device for magnesium alloy cast rolling |
CN107649669A (en) * | 2017-02-13 | 2018-02-02 | 太原科技大学 | Case liquid feed device before a kind of combined type roll-casting of magnesium alloy machine |
-
2015
- 2015-09-30 CN CN201520770444.3U patent/CN205043110U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105170924A (en) * | 2015-09-30 | 2015-12-23 | 中镁镁业有限公司 | Automatic liquid supply device for magnesium alloy cast rolling |
CN105170924B (en) * | 2015-09-30 | 2018-01-23 | 中镁镁业有限公司 | The automatic liquid supply device of roll-casting of magnesium alloy |
CN107649669A (en) * | 2017-02-13 | 2018-02-02 | 太原科技大学 | Case liquid feed device before a kind of combined type roll-casting of magnesium alloy machine |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160224 Termination date: 20190930 |
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CF01 | Termination of patent right due to non-payment of annual fee |