CN205038500U - Intelligent fault diagnostic of digit control machine tool - Google Patents
Intelligent fault diagnostic of digit control machine tool Download PDFInfo
- Publication number
- CN205038500U CN205038500U CN201520808161.3U CN201520808161U CN205038500U CN 205038500 U CN205038500 U CN 205038500U CN 201520808161 U CN201520808161 U CN 201520808161U CN 205038500 U CN205038500 U CN 205038500U
- Authority
- CN
- China
- Prior art keywords
- unit
- processing unit
- trouble
- failure message
- central processing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Abstract
The utility model discloses an intelligent fault diagnostic of digit control machine tool, including central processing unit, central processing unit is connected with data collection card, man -machine interface, wireless data transceiver device, system failure diagnosis device respectively, wherein, data collection card is connected with main shaft detection device, coordinate shaft detection device and a plurality of sensor through the signal conditioning ware, the wireless data transceiver device passes through the server and couples in firm terminal, primary console terminal respectively and remove terminal equipment, be equipped with trouble information receiving unit and trouble the information processing unit in the system failure diagnosis device, trouble the information processing unit is connected with trouble information respectively and transfers unit and trouble information feedback Unit, unit connection information bank out of order is transferred to trouble information, in addition, be equipped with trouble information contrast unit and trouble assessment unit in the trouble the information processing unit.
Description
Technical field
The utility model relates to fault diagnosis field, specifically, relates to a kind of Intelligent Fault Diagnose Systems of numerically-controlled machine.
Background technology
Numerically-controlled machine is rapid at Chinese development, and its precision is high, economic performance good, obtains apply more and more widely at production field.Numerically-controlled machine is primarily of machine body and digital control system two large divisions composition, it is a very complicated system, relate to multiple application, possess skills intensive and knowledge-intensive feature, and in the reliability of precise numerical control machine, the specialized high-grade, digitally controlled machine tools such as numerically-controlled machine, complex function numerically-controlled machine of high-performance and precision stability etc. China with there is larger gap abroad, the application of fault pre-alarming and diagnostic techniques is almost blank.Existing Control System of NC Machine can not meet the needs of equipment on-line diagnosis and the remote maintenance day by day increased, traditional controller cannot catch up with the development of advanced fault diagnosis technology technically, lack equipment running status monitoring, fault diagnosis functions cannot realize, online to acquisition process and the analyzing and diagnosing of a large amount of Monitoring Data, not having remote data communication function.Domestic existing diagnosing faults of numerical control machine and maintenance are need be equipped with special maintainer by manually carrying out that operate, every platform equipment substantially, and detection time is longer, efficiency is low, and most fault can only rely on experience to judge, substantially increases the operating cost of numerically-controlled machine.
So, remote monitoring and diagnosis, trouble diagnosibility is strong, diagnosis rate is high, False Rate is low fault diagnosis system can be carried out when developing a kind of use, just become the problem that insider needs solution badly.
Utility model content
For the problem in correlation technique, the utility model proposes a kind of Intelligent Fault Diagnose Systems of numerically-controlled machine, can not only carry out remote monitoring and diagnosis during use, and diagnosis rate is high, simultaneous faults diagnosis capability is strong, False Rate is low.
For realizing above-mentioned technical purpose, the technical solution of the utility model is achieved in that
A kind of Intelligent Fault Diagnose Systems of numerically-controlled machine, comprise central processing unit, described central processing unit is connected to data collecting card, man-machine interface, wireless data transceiving device, system fault diagnosis device, wherein, described data collecting card is connected with main shaft pick-up unit, coordinate axis pick-up unit and some sensors by signal conditioner, and described wireless data transceiving device is connected in manufacturer terminal, master station terminal and mobile device terminal respectively by server; Failure message receiving element and faulted-phase judgment unit is provided with in described system fault diagnosis device, described faulted-phase judgment unit is connected to failure message and transfers unit and failure message feedback unit, described failure message is transferred unit and is connected with failure message storehouse, in addition, failure message contrast unit and assessment of failure unit is provided with in described faulted-phase judgment unit.
Further, described central processing unit is connected with alarm lamp.
Further, data-carrier store is provided with in described system fault diagnosis device.
Further, described central processing unit is connected with supervising device.
Further, described sensor comprises temperature sensor, voltage sensor, current sensor, oil pressure sensor, baroceptor, multichannel vibration transducer, multipath noise sensor.
The beneficial effects of the utility model: the various data that data collecting card can be collected by wireless data transceiving device carry out being transferred to each monitoring and diagnostic device place after tentative diagnosis through system fault diagnosis device, thus make numerically-controlled machine to carry out remote monitoring and diagnosis, and diagnosis rate is high, trouble diagnosibility is strong, False Rate is low.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the schematic diagram of the Intelligent Fault Diagnose Systems of numerically-controlled machine according to the utility model embodiment.
In figure:
1, central processing unit; 2, data collecting card; 3, man-machine interface; 4, wireless data transceiving device; 5, system fault diagnosis device; 6, signal conditioner; 7, main shaft pick-up unit; 8, coordinate axis pick-up unit; 9, sensor; 10, server; 11, manufacturer terminal; 12, master station terminal; 13, mobile device terminal; 14, failure message receiving element; 15, faulted-phase judgment unit; 16, failure message transfers unit; 17, failure message feedback unit; 18, failure message storehouse; 19, failure message contrast unit; 20, assessment of failure unit; 21, alarm lamp; 22, data-carrier store; 23, supervising device.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, other embodiments all that those of ordinary skill in the art obtain, all belong to the scope of the utility model protection.
As shown in Figure 1, the Intelligent Fault Diagnose Systems of a kind of numerically-controlled machine according to embodiment of the present utility model, comprise central processing unit 1, described central processing unit 1 is connected to data collecting card 2, man-machine interface 3, wireless data transceiving device 4, system fault diagnosis device 5, wherein, described data collecting card 2 is connected with main shaft pick-up unit 7 by signal conditioner 6, coordinate axis pick-up unit 8 and some sensors 9, described wireless data transceiving device 4 is connected in manufacturer terminal 11 respectively by server 10, master station terminal 12 and mobile device terminal 13, failure message receiving element 14 and faulted-phase judgment unit 15 is provided with in described system fault diagnosis device 5, described faulted-phase judgment unit 15 is connected to failure message and transfers unit 16 and failure message feedback unit 17, described failure message is transferred unit 16 and is connected with failure message storehouse 18, in addition, failure message contrast unit 19 and assessment of failure unit 20 is provided with in described faulted-phase judgment unit 15.
In one embodiment, described central processing unit 1 is connected with alarm lamp 21.
In one embodiment, data-carrier store 22 is provided with in described system fault diagnosis device 5.
In one embodiment, described central processing unit 1 is connected with supervising device 23.
In one embodiment, described sensor 9 comprises temperature sensor, voltage sensor, current sensor, oil pressure sensor, baroceptor, multichannel vibration transducer, multipath noise sensor.
Conveniently understand technique scheme of the present utility model, below by way of in concrete use-pattern, technique scheme of the present utility model is described in detail.
When specifically using, described sensor 9 can gather the various operational factors of numerically-controlled machine, then described data collecting card 2 is transferred to, described data collecting card 2 can transfer data to described system fault diagnosis device 5 by described central processing unit 1, described system fault diagnosis device 5 can carry out tentative diagnosis and contrast to the information collected, see if there is the failure message similar or identical with described failure message storehouse 18, if have the meeting of described failure message feedback unit 17 by information feed back to described man-machine interface 3, then debugged by technician, if the fault occurred did not occur in described failure message storehouse 18, described failure message feedback unit 17 can by information feed back to described central processing unit 1, information is sent to described server 10 by described wireless data transceiving device 4 by described central processing unit 1, then by described server 10, information is sent to described manufacturer terminal 11, described master station terminal 12 and described mobile device terminal 13, finally carry out the solution of fault and long-range debugging by corresponding expert.
In sum, by means of technique scheme of the present utility model, the various data that data collecting card 2 can be collected by wireless data transceiving device 4 are transferred to each monitoring and diagnostic device place after system fault diagnosis device 5 carries out tentative diagnosis, thus make numerically-controlled machine to carry out remote monitoring and diagnosis, and diagnosis rate is high, trouble diagnosibility is strong, False Rate is low.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (5)
1. the Intelligent Fault Diagnose Systems of a numerically-controlled machine, comprise central processing unit (1), it is characterized in that, described central processing unit (1) is connected to data collecting card (2), man-machine interface (3), wireless data transceiving device (4), system fault diagnosis device (5), wherein, described data collecting card (2) is connected with main shaft pick-up unit (7) by signal conditioner (6), coordinate axis pick-up unit (8) and some sensors (9), described wireless data transceiving device (4) is connected in manufacturer terminal (11) respectively by server (10), master station terminal (12) and mobile device terminal (13), failure message receiving element (14) and faulted-phase judgment unit (15) is provided with in described system fault diagnosis device (5), described faulted-phase judgment unit (15) is connected to failure message and transfers unit (16) and failure message feedback unit (17), described failure message is transferred unit (16) and is connected with failure message storehouse (18), in addition, failure message contrast unit (19) and assessment of failure unit (20) is provided with in described faulted-phase judgment unit (15).
2. the Intelligent Fault Diagnose Systems of numerically-controlled machine according to claim 1, is characterized in that, described central processing unit (1) is connected with alarm lamp (21).
3. the Intelligent Fault Diagnose Systems of numerically-controlled machine according to claim 1, is characterized in that, is provided with data-carrier store (22) in described system fault diagnosis device (5).
4. the Intelligent Fault Diagnose Systems of numerically-controlled machine according to claim 1, is characterized in that, described central processing unit (1) is connected with supervising device (23).
5. the Intelligent Fault Diagnose Systems of numerically-controlled machine according to claim 1, it is characterized in that, described sensor (9) comprises temperature sensor, voltage sensor, current sensor, oil pressure sensor, baroceptor, multichannel vibration transducer, multipath noise sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520808161.3U CN205038500U (en) | 2015-10-14 | 2015-10-14 | Intelligent fault diagnostic of digit control machine tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520808161.3U CN205038500U (en) | 2015-10-14 | 2015-10-14 | Intelligent fault diagnostic of digit control machine tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205038500U true CN205038500U (en) | 2016-02-17 |
Family
ID=55297392
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520808161.3U Expired - Fee Related CN205038500U (en) | 2015-10-14 | 2015-10-14 | Intelligent fault diagnostic of digit control machine tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205038500U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106383494A (en) * | 2016-11-01 | 2017-02-08 | 南京微米易数控科技股份有限公司 | Embedded remote machine tool state monitoring system |
| CN107153403A (en) * | 2017-07-05 | 2017-09-12 | 皖西学院 | A kind of machine tool fault diagnosis system based on internet |
| CN108459560A (en) * | 2018-04-28 | 2018-08-28 | 湖州职业技术学院 | Diagnosing faults of numerical control machine device |
| CN109765840A (en) * | 2018-12-11 | 2019-05-17 | 工业互联网创新中心（上海）有限公司 | High-grade, digitally controlled machine tools tool changing forecasting system |
| CN110297464A (en) * | 2019-06-28 | 2019-10-01 | 江苏南高智能装备创新中心有限公司 | Failure prediction system and its method based on sensing data on numerically-controlled machine tool |
| CN112068485A (en) * | 2020-09-22 | 2020-12-11 | 萧县威辰机电工程设备有限公司 | Fault diagnosis system for numerical control machine tool |
| WO2021134253A1 (en) * | 2019-12-30 | 2021-07-08 | 江苏南高智能装备创新中心有限公司 | Fault prediction system based on sensor data on numerical control machine tool and method therefor |
-
2015
- 2015-10-14 CN CN201520808161.3U patent/CN205038500U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106383494A (en) * | 2016-11-01 | 2017-02-08 | 南京微米易数控科技股份有限公司 | Embedded remote machine tool state monitoring system |
| CN107153403A (en) * | 2017-07-05 | 2017-09-12 | 皖西学院 | A kind of machine tool fault diagnosis system based on internet |
| CN108459560A (en) * | 2018-04-28 | 2018-08-28 | 湖州职业技术学院 | Diagnosing faults of numerical control machine device |
| CN109765840A (en) * | 2018-12-11 | 2019-05-17 | 工业互联网创新中心（上海）有限公司 | High-grade, digitally controlled machine tools tool changing forecasting system |
| CN110297464A (en) * | 2019-06-28 | 2019-10-01 | 江苏南高智能装备创新中心有限公司 | Failure prediction system and its method based on sensing data on numerically-controlled machine tool |
| WO2021134253A1 (en) * | 2019-12-30 | 2021-07-08 | 江苏南高智能装备创新中心有限公司 | Fault prediction system based on sensor data on numerical control machine tool and method therefor |
| CN112068485A (en) * | 2020-09-22 | 2020-12-11 | 萧县威辰机电工程设备有限公司 | Fault diagnosis system for numerical control machine tool |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205038500U (en) | Intelligent fault diagnostic of digit control machine tool | |
| CN105223944A (en) | The vehicle data acquisition equipment of a kind of adaptive OBD II interface and the multiple automobile bus of self-adaptation and diagnosing protocol | |
| CN104646565A (en) | Real-time monitoring system for full-automatic stamping production line | |
| CN106597941A (en) | Dual-processor redundant data acquisition and control system with self-detection function | |
| CN205342670U (en) | Cutter current monitoring system | |
| CN102223264A (en) | Alarm processing method and alarm processing system for monitoring system | |
| CN205721323U (en) | A kind of numerically controlled machine remote monitoring system | |
| CN105204483A (en) | Numerical control machining cutter management information collection device | |
| CN108848008A (en) | A kind of substation's telemechanical apparatus on-line fault diagnosis method | |
| CN208255671U (en) | A kind of paper production workshop operation monitoring device | |
| CN105445594A (en) | Power grid fault detection system | |
| CN205139693U (en) | Digital control processing cutter management information collection system | |
| CN105162630A (en) | Intelligent system for diagnosing programmable controller Ethernet communication failures | |
| CN204243908U (en) | A kind of electric instrument Fieldbus Intelligent Selected Inspection device | |
| CN202648693U (en) | Remote fault diagnosis system of excavator | |
| CN106371399B (en) | A kind of numerical control device machining information acquisition system and method | |
| CN204390030U (en) | A kind of engineering machinery vehicle burglary-resisting system applying ZigBee adapter | |
| CN209606831U (en) | A kind of complicated various industrial equipment state Centralizing inspection and fault diagnosis system | |
| CN205139681U (en) | Digital control processing electrode management information collection system | |
| CN205660485U (en) | Laser detection device for lathe | |
| CN110763947A (en) | Statistical device for synchronous line loss and using method thereof | |
| CN204666199U (en) | A kind of Detection System for Bridge based on CDMA module | |
| CN105306322A (en) | Collection structure of multiple communication buses | |
| CN204389988U (en) | A kind of Control System of NC Machine based on WIFI | |
| CN205920372U (en) | Prison measured data gather and monitored control system based on wireless network |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160217 Termination date: 20161014 |