CN205038295U - Detection apparatus for improve withstand voltage detection efficiency of cable - Google Patents

Detection apparatus for improve withstand voltage detection efficiency of cable Download PDF

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CN205038295U
CN205038295U CN201520640830.0U CN201520640830U CN205038295U CN 205038295 U CN205038295 U CN 205038295U CN 201520640830 U CN201520640830 U CN 201520640830U CN 205038295 U CN205038295 U CN 205038295U
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cable
thimble
voltage
voltage electrical
core
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杨丽伟
黄欣
杜鹃
魏学志
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Hangzhou Cable Co Ltd
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Hangzhou Cable Co Ltd
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Abstract

本实用新型公开了一种提高电缆耐压检测效率的检测装置,三个油杯终端杯底内侧设与三根缆芯线导体相导电接触的顶针部件,各油杯杯底外侧设有将各芯缆芯线导体相电连接的高压电接头座,高压电接头座上设有高压电接头和顶针底座,高压电接头内端通过顶针与缆芯线导体相电连接,三根芯缆芯线导体通过高压电接头完成三根缆芯线导体的并联电连接,每个油杯杯口上端设有与三根缆芯外保护层分别锁紧连接的锁紧杯盖,高压电接头外端将三根缆芯线导体并联连接后引出一根高压电连接线,三芯成品电缆的金属屏蔽层连接引出一根高压试验地线,高压电连接线和高压试验地线共同与高压试验设备的高压电输出端相电连接。提高生产检测效率,降低检测成本。

The utility model discloses a detection device for improving the efficiency of cable withstand voltage detection. The inside of the bottom of three oil cup terminals is provided with a thimble part which is in conductive contact with the conductors of three cable core wires. The high-voltage electrical connector seat is electrically connected to the cable core wire conductor. The high-voltage electrical connector seat is equipped with a high-voltage electrical connector and a thimble base. The inner end of the high-voltage electrical connector is electrically connected to the cable core wire conductor through the thimble. The three core cables The core wire conductors complete the parallel electrical connection of the three cable core wire conductors through the high-voltage electrical connectors. The upper end of each oil cup is provided with a locking cup cover that is locked and connected to the outer protective layers of the three cable cores respectively. Connect the three cable core wire conductors in parallel to lead out a high-voltage electrical connecting wire, and connect the metal shielding layer of the three-core finished cable to lead out a high-voltage test ground wire. The high-voltage electrical output terminals of the equipment are electrically connected to each other. Improve production testing efficiency and reduce testing costs.

Description

一种提高电缆耐压检测效率的检测装置A detection device for improving the efficiency of cable withstand voltage detection

技术领域 technical field

本实用新型涉及一种检测装置,尤其是涉及一种使用在对电缆检测耐压试验的检测装置。 The utility model relates to a detection device, in particular to a detection device used in a cable detection withstand voltage test.

背景技术 Background technique

通常交联聚乙烯绝缘电力电缆以其优异的电气性能和机械物理性能而获得广泛的应用,对而于额定电压6kV~30kV的中压电力电缆,电缆在出厂前的耐压试验作为产品的例行试验又是必不可少的。通常耐压试验是在一定的条件下对产品绝缘施加一定的电压,在经受一定的时间之后以绝缘是否发生击穿来作为判断电缆是否合格的标准。而传统的试验方法则是采用在每一根导体与金属屏蔽层之间施加电压,施压时间为5min,这种传统试验方法对于三芯成品电缆来说,要想完成整盘电缆的测试,包括更换线芯和耐压时间,通常需要约20分钟时间方能完成。而且对于所需耐压试验场所和所需串联谐振系统专业用途均要求专业配置、配备起来价格昂贵,所以一般电缆厂家通常采用只配备一套检测设备。而在出现订单多、检测任务繁重的情况下,就会由此出现场地混乱,来不及检测,效率低下等情况,导致发货及时性难以保证,降低企业产能及声誉。 Generally, XLPE insulated power cables are widely used for their excellent electrical properties and mechanical and physical properties. For medium-voltage power cables with a rated voltage of 6kV to 30kV, the withstand voltage test of the cable before leaving the factory is an example of the product. Experimentation is also essential. Usually, the withstand voltage test is to apply a certain voltage to the insulation of the product under certain conditions, and after a certain period of time, whether the insulation breaks down is used as the standard for judging whether the cable is qualified. The traditional test method is to apply a voltage between each conductor and the metal shielding layer, and the pressure time is 5 minutes. This traditional test method is for the three-core finished cable. In order to complete the test of the entire cable, It usually takes about 20 minutes to complete, including core replacement and withstand voltage time. Moreover, professional configuration is required for the required withstand voltage test site and the required professional use of the series resonant system, which is expensive to equip, so the general cable manufacturers usually use only one set of testing equipment. However, when there are many orders and heavy inspection tasks, there will be chaos in the site, no time for inspection, and low efficiency, which will make it difficult to guarantee timely delivery and reduce the company's production capacity and reputation.

实用新型内容 Utility model content

本实用新型为解决现有交联聚乙烯绝缘电力电缆存在着对于三芯成品的检测时间长,检测效率低,导致生产效能低,生产场地混乱灯等现状而提供的一种检测操作简单,检测方便快捷,检测效率高,提高检测产能,提高产品生产效率,可在现有检测配置设备的基础上降低检测成本的提高电缆耐压检测效率的检测装置。 The utility model solves the current situation of the existing cross-linked polyethylene insulated power cable that the detection time for the three-core finished product is long, the detection efficiency is low, the production efficiency is low, and the production site is chaotic. It is convenient and fast, has high detection efficiency, improves detection capacity, improves product production efficiency, and can reduce detection costs on the basis of existing detection configuration equipment. It is a detection device that improves the efficiency of cable withstand voltage detection.

本实用新型为解决上述技术问题所采用的具体技术方案为:一种提高电缆耐压检测效率的检测装置,其特征在于:包括三个油杯终端,每个油杯终端杯底内侧设与三芯成品电缆的每芯缆芯线导体相导电接触的顶针部件,每个油杯杯底外侧设有将三芯成品电缆的每芯缆芯线导体相电连接的高压电接头座,高压电接头座上设有高压电接头和顶针底座,高压电接头内端通过顶针与缆芯线导体相电连接,三芯成品电缆的每芯缆芯线导体通过高压电接头完成三个缆芯线导体的并联电连接,每个油杯杯口上端设有与三芯成品电缆的每芯缆芯外保护层相锁紧连接的锁紧杯盖,高压电接头外端将三芯成品电缆的三根缆芯线导体并联连接后引出一根高压电连接线,三芯成品电缆的金属屏蔽层连接引出一根高压试验地线,高压电连接线和高压试验地线共同与高压试验设备的高压电输出端相电连接。将电缆的三个芯线通过并联方式连接起来,检测时高压输出电压同时施加在电缆的每芯缆芯线导体与金属屏蔽层之间,该方法能在交联聚乙烯绝缘电缆在电缆出厂例行检测试验项目的耐压试验中完成试验所用耗费时间得到很大程度上的降低,提高生产检测效率,降低检测成本。 The specific technical solution adopted by the utility model to solve the above-mentioned technical problems is: a detection device for improving the efficiency of cable withstand voltage detection, which is characterized in that it includes three oil cup terminals, and the inside of each oil cup terminal is provided with three The thimble part of each core wire conductor of the three-core finished cable is in conductive contact with each other. There is a high-voltage electrical connector seat that electrically connects each core wire conductor of the three-core finished cable on the outside of the bottom of each oil cup. There are high-voltage electrical connectors and thimble bases on the electrical connector seat. The inner end of the high-voltage electrical connector is electrically connected to the cable core wire conductor through the thimble. Each core wire conductor of the three-core finished cable completes three The parallel electrical connection of the cable core wire conductors, the upper end of each oil cup is provided with a locking cup cover that is locked and connected with the outer protective layer of each core cable core of the three-core finished cable, and the outer end of the high-voltage electrical connector connects the three cores The three core wire conductors of the finished cable are connected in parallel to lead out a high-voltage electrical connection line, and the metal shielding layer of the three-core finished cable is connected to lead out a high-voltage test ground wire. The high voltage output terminals of the test equipment are electrically connected to each other. The three core wires of the cable are connected in parallel, and the high-voltage output voltage is simultaneously applied between the conductor of each core wire of the cable and the metal shielding layer during detection. The time spent on completing the test in the withstand voltage test of the testing test item is greatly reduced, the production testing efficiency is improved, and the testing cost is reduced.

作为优选,所述的顶针部件包括若干根顶针,顶针底部设有弹簧;高压电接头座采用金属材质座体,构成连通顶针和高压电接头的电连接件。提高顶针部件与每芯缆芯线导体之间的导电接触可靠稳定性。 Preferably, the thimble part includes several thimbles, and springs are provided at the bottom of the thimbles; the high-voltage electrical connector seat is made of metal material, forming an electrical connector connecting the thimbles and the high-voltage electrical connector. Improve the reliability and stability of the conductive contact between the thimble part and the conductor of each core cable core wire.

作为优选,所述的顶针底座内设有顶针弹簧和顶针弹簧安装槽。提高顶针部件与每芯缆芯线导体之间的导电接触可靠稳定性。 Preferably, the thimble base is provided with a thimble spring and a thimble spring installation groove. Improve the reliability and stability of the conductive contact between the thimble part and the conductor of each core cable core wire.

作为优选,所述的顶针之间设有横向弹簧片。提高顶针与与每芯缆芯线导体之间的导电接触手感及感听效果。 Preferably, a transverse spring piece is arranged between the thimbles. Improve the conductive contact feel and the sense of hearing effect between the thimble and the conductor of each core cable.

作为优选,所述的顶针部件外周设有顶针外周护壁,顶针外周护壁的顶部高度高于顶针顶部高度,顶针外周护壁上端向外倾斜翻出。提高顶针部件与每芯缆芯线导体之间的导电接触可靠稳定性。 Preferably, the outer circumference of the thimble part is provided with a thimble outer peripheral protection wall, the height of the top of the thimble outer peripheral protection wall is higher than the height of the top of the thimble pin, and the upper end of the thimble outer peripheral protection wall is tilted outward. Improve the reliability and stability of the conductive contact between the thimble part and the conductor of each core cable core wire.

本实用新型的有益效果是:将电缆的三个芯线通过并联方式连接起来,检测时高压输出电压同时施加在电缆的每芯缆芯线导体与金属屏蔽层之间,该方法能在交联聚乙烯绝缘电缆在电缆出厂例行检测试验项目的耐压试验中完成试验所需花费时间得到很大程度上的降低,提高生产检测效率,降低检测成本。通常检测所需时间可以从原来的20分钟检测减少到8分钟。测试过程中减少试验耗时,提高检测效率。并且该方案的实施能在现有检测设备配备的情况下,最大程度的满足产品发货需求。 The beneficial effects of the utility model are: the three core wires of the cable are connected in parallel, and the high-voltage output voltage is simultaneously applied between each core wire conductor of the cable and the metal shielding layer during detection. The time required to complete the test of the polyethylene insulated cable in the withstand voltage test of the routine inspection test item of the cable factory is greatly reduced, which improves the production inspection efficiency and reduces the inspection cost. Usually the detection time can be reduced from 20 minutes to 8 minutes. During the test process, the test time is reduced and the detection efficiency is improved. And the implementation of this scheme can meet the product delivery requirements to the greatest extent under the condition that the existing testing equipment is equipped.

附图说明: Description of drawings:

下面结合附图和具体实施方式对本实用新型做进一步的详细说明。 The utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

图1是本实用新型提高电缆耐压检测效率的检测装置的优选实施方式的结构示意图。 Fig. 1 is a structural schematic diagram of a preferred embodiment of a detection device for improving cable withstand voltage detection efficiency of the present invention.

具体实施方式 detailed description

图1所示的实施例中,一种提高电缆耐压检测效率的检测装置,包括三个油杯终端10,每个油杯终端10杯底内侧设与三芯成品电缆的每芯缆芯线导体21相导电接触的顶针部件,每芯缆芯线20在端头剥除电缆外护套23、内保护层22后,留下缆芯线导体21与顶针相导电接触安装,每个油杯杯底11外侧设有将三芯成品电缆的每芯缆芯线导体相电连接的高压电接头座30,高压电接头座30上设有高压电接头31和顶针底座35,高压电接头内端通过顶针与缆芯线导体相电连接,三芯成品电缆的每芯缆芯线导体通过高压电接头完成三个缆芯线导体的并联电连接,每个油杯杯口上端安装有与三芯成品电缆的每芯缆芯外保护层相锁紧连接的锁紧杯盖,高压电接头外端将三芯成品电缆的三根缆芯线导体并联连接后引出一根高压电连接线40,三芯成品电缆的金属屏蔽层连接引出一根高压试验地线,高压电连接线和高压试验地线共同与高压试验设备的高压电输出端相电连接。所述的顶针部件包括若干根顶针32,顶针底部设有弹簧;高压电接头座采用金属材质座体,构成连通顶针和高压电接头的电连接件。所述的顶针底座35内设有顶针弹簧和顶针弹簧安装槽34。所述的顶针之间设有横向弹簧片33。所述的顶针部件外周设有顶针外周护壁36,顶针外周护壁的顶部高度高于顶针顶部高度,顶针外周护壁上端向外倾斜翻出。 In the embodiment shown in Figure 1, a detection device for improving the efficiency of cable withstand voltage detection includes three oil cup terminals 10, and the inner side of the bottom of each oil cup terminal 10 is provided with each core cable core wire of the three-core finished cable The thimble part of the conductive contact with the conductor 21. After the cable outer sheath 23 and inner protective layer 22 are stripped off at the end of each core cable core wire 20, the conductor 21 of the cable core wire is left to be installed in conductive contact with the thimble pin. Each oil cup The outside of the cup bottom 11 is provided with a high-voltage electrical connector seat 30 that electrically connects each core wire conductor of the three-core finished cable. The high-voltage electrical connector seat 30 is provided with a high-voltage electrical connector 31 and a thimble base 35. The inner end of the electrical connector is electrically connected to the conductor of the cable core wire through a thimble. Each core wire conductor of the three-core finished cable completes the parallel electrical connection of the three cable core wire conductors through a high-voltage electrical connector. The upper end of each oil cup A locking cup cover that is locked and connected to the outer protective layer of each core of the three-core finished cable is installed, and the outer end of the high-voltage electrical connector connects the three core conductors of the three-core finished cable in parallel to lead out a The electrical connecting wire 40 is connected with the metal shielding layer of the three-core finished cable to lead out a high-voltage test ground wire, and the high-voltage electrical connecting wire and the high-voltage test ground wire are electrically connected to the high-voltage output terminal of the high-voltage test equipment together. The thimble part includes a plurality of thimbles 32, and springs are provided at the bottom of the thimbles; the high-voltage electrical connector seat is made of metal material, forming an electrical connector connecting the thimbles and the high-voltage electrical connector. The thimble base 35 is provided with a thimble spring and a thimble spring mounting groove 34 . A transverse spring piece 33 is arranged between the thimbles. The outer circumference of the thimble part is provided with a thimble outer peripheral wall 36, the height of the top of the thimble outer peripheral wall is higher than the height of the top of the thimble, and the upper end of the thimble outer peripheral wall is tilted outwards.

将电缆的三个每芯缆线分别安装油杯终端,在油杯的外端将三个端头并联连接,并与设备的高压输出端进行高压电气连接;最后,将设备升压到产品所需电压,并保持试验所需时间,时间结束后,将油杯拆除。 Install the three cables of each core in the oil cup terminal respectively, connect the three terminals in parallel at the outer end of the oil cup, and make a high-voltage electrical connection with the high-voltage output end of the device; finally, boost the voltage of the device to the level of the product Voltage is required, and the time required for the test is maintained. After the time is over, the oil cup is removed.

尽管本文较多地使用了三芯成品电缆、高压电接头、锁紧杯盖、顶针弹簧安装槽等术语;但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。 Although terms such as three-core finished cables, high-voltage electrical connectors, locking cup covers, and thimble spring installation slots are frequently used in this article; the possibility of using other terms is not excluded. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.

Claims (5)

1.一种提高电缆耐压检测效率的检测装置,其特征在于:包括三个油杯终端,每个油杯终端杯底内侧设与三芯成品电缆的每芯缆芯线导体相导电接触的顶针部件,每个油杯杯底外侧设有将三芯成品电缆的每芯缆芯线导体相电连接的高压电接头座,高压电接头座上设有高压电接头和顶针底座,高压电接头内端通过顶针与缆芯线导体相电连接,三芯成品电缆的每芯缆芯线导体通过高压电接头完成三个缆芯线导体的并联电连接,每个油杯杯口上端设有与三芯成品电缆的每芯缆芯外保护层相锁紧连接的锁紧杯盖,高压电接头外端将三芯成品电缆的三根缆芯线导体并联连接后引出一根高压电连接线,三芯成品电缆的金属屏蔽层连接引出一根高压试验地线,高压电连接线和高压试验地线共同与高压试验设备的高压电输出端相电连接。 1. A detection device for improving the efficiency of cable withstand voltage detection, characterized in that: it includes three oil cup terminals, and the inner side of the bottom of each oil cup terminal is provided with a conductive contact with each core cable conductor of the three-core finished cable. As for the thimble part, there is a high-voltage electrical connector seat that electrically connects the conductors of each core wire of the three-core finished cable on the outer side of the bottom of each oil cup. The high-voltage electrical connector seat is provided with a high-voltage electrical connector and a thimble base. The inner end of the high-voltage electrical connector is electrically connected to the cable core wire conductor through the thimble, and each core wire conductor of the three-core finished cable completes the parallel electrical connection of the three cable core wire conductors through the high-voltage electrical connector. The upper end of the mouth is provided with a locking cup cover that is locked and connected to the outer protective layer of each core of the three-core finished cable. The high-voltage electrical connection line, the metal shielding layer of the three-core finished cable is connected to a high-voltage test ground wire, and the high-voltage electrical connection line and the high-voltage test ground wire are electrically connected to the high-voltage output terminal of the high-voltage test equipment. 2.按照权利要求1所述提高电缆耐压检测效率的检测装置,其特征在于:所述的顶针部件包括若干根顶针,顶针底部设有弹簧;高压电接头座采用金属材质座体,构成连通顶针和高压电接头的电连接件。 2. According to the detection device for improving the efficiency of cable withstand voltage detection according to claim 1, it is characterized in that: the thimble part includes several thimbles, and a spring is provided at the bottom of the thimble; An electrical connection connecting the thimble and the high-voltage electrical connector. 3.按照权利要求1所述提高电缆耐压检测效率的检测装置,其特征在于:所述的顶针底座内设有顶针弹簧和顶针弹簧安装槽。 3. The detection device for improving the efficiency of cable withstand voltage detection according to claim 1, characterized in that: the thimble base is provided with a thimble spring and a thimble spring installation groove. 4.按照权利要求1或2所述提高电缆耐压检测效率的检测装置,其特征在于:所述的顶针之间设有横向弹簧片。 4. The detection device for improving the efficiency of cable withstand voltage detection according to claim 1 or 2, characterized in that: a transverse spring piece is arranged between the thimbles. 5.按照权利要求1所述提高电缆耐压检测效率的检测装置,其特征在于:所述的顶针部件外周设有顶针外周护壁,顶针外周护壁的顶部高度高于顶针顶部高度,顶针外周护壁上端向外倾斜翻出。 5. The detection device for improving the efficiency of cable withstand voltage detection according to claim 1, characterized in that: the outer periphery of the thimble part is provided with a thimble outer peripheral wall, the height of the top of the thimble outer peripheral wall is higher than the height of the top of the thimble, and the upper end of the thimble outer peripheral wall Flip out at an angle.
CN201520640830.0U 2015-08-24 2015-08-24 Detection apparatus for improve withstand voltage detection efficiency of cable Expired - Lifetime CN205038295U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106841953A (en) * 2017-03-29 2017-06-13 国家电网公司 Cable accessory partial discharge test terminal for measuring Embedded defect
CN109239542A (en) * 2018-08-21 2019-01-18 博侃电气(合肥)有限公司 A kind of method of mineral insulated cable proof voltage detection
CN110907779A (en) * 2019-12-25 2020-03-24 山东科汇电力自动化股份有限公司 Partial discharge simulation test system and test method based on oscillatory wave
CN112086912A (en) * 2020-09-11 2020-12-15 西南石油大学 A phase-to-phase connecting line of power distribution cables in live working areas

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106841953A (en) * 2017-03-29 2017-06-13 国家电网公司 Cable accessory partial discharge test terminal for measuring Embedded defect
CN106841953B (en) * 2017-03-29 2019-10-25 国家电网公司 Partial discharge test terminations for cable accessories for measuring prefabricated defects
CN109239542A (en) * 2018-08-21 2019-01-18 博侃电气(合肥)有限公司 A kind of method of mineral insulated cable proof voltage detection
CN110907779A (en) * 2019-12-25 2020-03-24 山东科汇电力自动化股份有限公司 Partial discharge simulation test system and test method based on oscillatory wave
CN112086912A (en) * 2020-09-11 2020-12-15 西南石油大学 A phase-to-phase connecting line of power distribution cables in live working areas

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