CN205037006U - Be applied to transport cross -over connection and suction hose assembly of resistant negative pressure of ocean drilling platform - Google Patents

Be applied to transport cross -over connection and suction hose assembly of resistant negative pressure of ocean drilling platform Download PDF

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Publication number
CN205037006U
CN205037006U CN201520636940.XU CN201520636940U CN205037006U CN 205037006 U CN205037006 U CN 205037006U CN 201520636940 U CN201520636940 U CN 201520636940U CN 205037006 U CN205037006 U CN 205037006U
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China
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carcass
layer
copper conductor
negative pressure
flexible pipe
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CN201520636940.XU
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徐锦诚
杨鹏
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Shandong Yuelong Rubber Technology Co.,Ltd.
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SHANDONG YUELONG RUBBER PLASTIC TECHNOLOGY Co Ltd
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Abstract

The utility model discloses a be applied to transport cross -over connection and suction hose assembly of resistant negative pressure of ocean drilling platform, include hose and the joint that is connected with the hose, the hose is from interior to including the inlayer film outward in proper order, a cloth plaster layer, copper conductor layer, the spring wire layer, the 2nd cloth plaster layer and outer protection film, a cloth plaster layer, copper conductor layer, the spring wire layer, the 2nd cloth plaster layer constitutes skeleton texture jointly, copper conductor layer is formed by 2 copper conductors intersection spiral winding, 2 the copper conductor end of a thread is reserved in nearly body both ends 60mm department to the root copper conductor, the copper end of a thread passes outer protection film, it is 300mm to expose length, when hose and joint are withheld and are connected, the copper conductor end of a thread is withheld in the lump with the joint and is connected. The utility model aims at providing a body is light, bending property good, smooth and easy hose freely when being able to bear or endure the negative pressure, the bearing strength height just transports and aspirating the operation.

Description

A kind of conveying cross-over connection and suction hose assembly being applied to the resistance to negative pressure of marine drilling platform
Technical field
The utility model relates to rubber product preparation field, is specifically related to a kind of the conveying cross-over connection and suction hose assembly and preparation method thereof that are applied to the resistance to negative pressure of marine drilling platform.
Background technique
In marine drilling platform design in the past, owing to being subject to the restriction of hose product structural design and material selection and production technology, common industrial oil transportation rubber hose cannot meet the usage requirement of harsh ocean condition Ocean drill platform high frequency, in the design of oil product pipeline system, conveyance conduit design greatly all employ hard tube and substitutes, thus result in body deadweight to strengthen, easy-rupturing, change, safeguard inconvenient, the problems such as cost increase, simultaneously, fulfil assignment because flexible pipe needs to carry out suction action, but often there is body when carrying out pumping operation and the flat situation of being even out of shape of body suction occur due to negative pressure in general body.
Model utility content
The purpose of this utility model be to provide that a kind of body is light, good bending property, resistance to negative pressure, bearing strength are high and carry out transporting and pumping operation time smooth and easy flexible pipe freely; Provide a kind of making method making above-mentioned flexible pipe simultaneously.
In order to achieve the above object, the utility model has following technological scheme:
A kind of conveying cross-over connection and suction hose assembly being applied to the resistance to negative pressure of marine drilling platform, the joint comprising flexible pipe and be connected with flexible pipe, described flexible pipe comprises inner film, the first carcass, copper conductor layer, Spring Steel Wire layer, the second carcass and outer protective film from the inside to the outside successively, and described first carcass, copper conductor layer, Spring Steel Wire layer, the second carcass form skeletal structure jointly.
The carcass of skeletal structure is 4 layers, and be respectively the first carcass, the second carcass, the 3rd carcass, the 4th carcass, copper conductor layer and Spring Steel Wire layer are sandwiched between second layer carcass and third layer carcass.Adhesive plaster angle adopts 54 ° 44 ' to balance angle, or large angle angle, and pressure-bearing is high, and elongation percentage is low, can realize the safety coefficient of 4 times of working pressures, ensures the bending effect that flexible pipe is excellent.
Carcass is polyester cord or nylon cord fabrics, preferred polyester cord.
Copper conductor layer is entwined by 2 copper conductor cross-helicities, and 2 copper conductors reserve copper conductor the end of a thread at 60mm place, nearly body two ends, and copper cash head is through outer protective film, and protruded length is 300mm.When flexible pipe and joint are withheld and be connected, copper conductor the end of a thread and joint are withheld in the lump and are connected.
Interior film layers take nitrile butadiene rubber as major ingredient, and to add metallic oxide and Sulfur be vulcanizing system, thiazole accelerator and thuriam acceserator to be vulcanizing accelerator system, age resister and paraffin be antiaging system, dibutyl ester and pine tar is softening Plasticising system, carbon black and carbon five resin.
Outer glue-line sheet adopts ethylene propylene diene rubber as material of main part, it is vulcanizing system that vulcanizing system adopts with metallic oxide, with thiazole accelerator and sulfenamide type accelerators for sulfuration Promotion system, take antiozonant as protection system, increase ozone-resistant and the ultraviolet ray ageing of sizing material, in order to ensure the bond properties of sizing material, with the addition of petroleum resin as auxiliary material.
The preparation method of this hose assembly, comprises the steps to make:
Modulation releasing agent, stirs releasing agent to the liquid that is creamy white; Wiping, for being wound around the mandrel surface of flexible pipe, plug is coated with the releasing agent that one deck has been modulated; The outer surface of plug is wound around inner film, and being wound around should be smooth non-wrinkled, is wound around seamless; In interior film layers external chiasma to balance angle wound 1 layer or 2 layers of carcass, be wound around smooth non-wrinkled, be wound around seamless; Carcass external chiasma spiral winding 2 road copper conductor, and staying copper conductor the end of a thread, the long 300mm of copper conductor the end of a thread apart from 60mm place, end cut face, two ends; Be wound around the Spring Steel Wire of high strength in copper conductor layer outside, according to certain pitch, flexible pipe entirety is wound around; Again intersect outward to balance angle wound 1 layer or 2 layers of carcass at Spring Steel Wire layer, with 54 ° of 44 ' angle cross winding (or converting other angles), be wound around smooth non-wrinkled, be wound around seamless; The carcass be wound around is wound around outer protective film outward again, is wound around smooth non-wrinkled, is wound around seamless, and reserved copper conductor the end of a thread, through outside outer protective film, is withheld with joint when buckle press joint and is connected, make two end connector conductings; Use nylon water cloth to be wrapped in outside outer protective film, be wound around 3 layers, nylon water cloth joint clearance should be not less than 1m.
In sulfurizing pot, put into sulfuration chassis, close the exhaust steam valve of sulfurizing pot, the steam inlet valve opening sulfurizing pot carries out warm tank, and warm tank condition is 0.16MPa × 10 ~ 20min; After temperature tank terminates, open the outlet valve exhaust steam of sulfurizing pot, without when swashing steam flow in tank, open cover pull-out vulcanized vehicle; Sulfuration chassis cushion is put in order, the flexible pipe having twined nylon water cloth is arranged in bundle jail on vulcanized vehicle, sulfuration chassis is sent into sulfurizing pot, and shuts cover; Open steam inlet valve, in tank, send into steam, when temperature reaches 140 DEG C, start to calculate sulfurizing time, cure time adjusts to some extent according to different pipe diameter sizes; After sulfuration terminates, unlatching outlet valve exhaust steam, without when swashing steam flow in tank, opens cover, and pull-out vulcanized vehicle also cools the sebific duct being tied with nylon water cloth with cold water; Sebific duct after sulfuration is fixed on forming machine, nylon water cloth is led out, leave flexible pipe in ventilation together with plug; Plug is taken out from flexible pipe; The flexible pipe handled well is balanced straight line to place, length cutting is carried out to flexible pipe; Flexible pipe uses fastening-pressing type joint, after neat for hose end cutting, the inner core cover of fitting joint and contractive pressure overcoat, by the extruding of crimping equipment to the contractive pressure overcoat of outside, form extruding compression to flexible pipe, the effect and the internal glue that play the anti-pull-off of joint form seal action.Joint can be carbon steel material, also can be Stainless steel 316, Stainless steel 316 L or copper and other materials.
Owing to taking above technological scheme, the utility model has the advantage of: the utility model product hose assembly has the gas performance of resistance to ocean excellence, fed sheet of a media strong adaptability, body are light, good bending property, bearing strength are high, it is little to be out of shape, tensile strength is high, the advantage of simple to operate, easy to install, stable performance.
The design of the inner glue layer sheet of body, adopt the nitrile butadiene rubber (NBR) of oil resistance excellence as main rubber material, both ensure that the oil resistance of sizing material in turn ensure that weatherability, metallic oxide and Sulfur are vulcanizing system, with thiazole accelerator and thuriam acceserator for vulcanizing accelerator system, the method of high filler loading capacity black-reinforced is adopted to improve resistance to pressure and the wear resistance of sizing material in sizing material, with novel age resister and paraffin for antiaging system, with dibutyl ester and pine tar for softening Plasticising system.Tackifier materials have employed carbon five resin, ensure that physical and mechanical properties and the bonding of sizing material.High pressure resistant, abrasion performance, decay resistance that inner glue layer material is possessed is good.
The design of the outer glue-line sheet of body, ethylene propylene diene rubber is selected to be material of main part as EPDM, through the formula Design with reasonable science, auxiliary green, environmental protection, efficiently preventing aging system, adopt suitable reinforcement system, vulcanizing system, make outer glue formula have the aging quality such as comprehensive marine climate resistant and UV resistant.
Flexible pipe has resistance to negative pressure function, within 60 second time, the vacuum pressure of body is raised to-80kpa, and more than 10 minutes retention time, pressure maintaining period sebific duct is inside and outside, without delamination, flatly to collapse or depressed phenomenon.
Accompanying drawing explanation
Fig. 1 is each construction layer schematic diagram of the utility model flexible pipe;
Fig. 2 is that schematic diagram assembled by flexible pipe and joint;
Fig. 3 is that schematic diagram withheld by joint;
Fig. 4 is the schematic flow sheet of method of the present utility model.
In figure: 1-inner film, 2-first carcass, 3-copper conductor layer, 4-Spring Steel Wire layer, 5-second carcass, 6-outer protective film, 7-inner core cover, 8-contractive pressure overcoat, 9-flexible pipe
Embodiment
The utility model is described in detail by specific embodiment below in conjunction with accompanying drawing:
Embodiment 1:
As shown in Figure 1, a kind of conveying cross-over connection and suction hose assembly being applied to the resistance to negative pressure of marine drilling platform of the present utility model, the joint comprising flexible pipe and be connected with flexible pipe, joint comprises inner core cover and contractive pressure overcoat, flexible pipe comprises inner film from the inside to the outside successively, first carcass, copper conductor layer, Spring Steel Wire layer, second carcass and outer protective film, first carcass, copper conductor layer, Spring Steel Wire layer, second carcass forms skeletal structure jointly, copper conductor layer is entwined by 2 copper conductor cross-helicities, 2 copper conductors reserve copper conductor the end of a thread at nearly body two ends place, copper conductor the end of a thread exposes to outside outer protective film apart from 60mm place, end cut face, flexible pipe two ends, protruded length is 300mm, copper cash head is through outer protective film, and when flexible pipe and joint are withheld and be connected, this copper conductor the end of a thread is withheld in the lump with joint and is connected.
Carcass selects polyester cord.
Interior film layers is take nitrile butadiene rubber as major ingredient, and to add metallic oxide and Sulfur be vulcanizing system, thiazole accelerator and thuriam acceserator to be vulcanizing accelerator system, age resister and paraffin be antiaging system, dibutyl ester and pine tar is softening Plasticising system, carbon black and carbon five resin.
Outer glue-line sheet is that outer glue-line sheet adopts ethylene propylene diene rubber as material of main part, it is vulcanizing system that vulcanizing system adopts with metallic oxide, with thiazole accelerator and sulfenamide type accelerators for sulfuration Promotion system, take antiozonant as protection system, increase ozone-resistant and the ultraviolet ray ageing of sizing material, in order to ensure the bond properties of sizing material, with the addition of petroleum resin as auxiliary material.The average bond strengths of outer glue is greater than 3N/mm.
See Fig. 4, the preparation method of this hose assembly, comprises the steps to make:
Modulation releasing agent, stirs releasing agent to the liquid that is creamy white; Wiping, for being wound around the mandrel surface of flexible pipe, plug is coated with the releasing agent that one deck has been modulated; The outer surface of plug is wound around inner film, and being wound around should be smooth non-wrinkled, is wound around seamless; In interior film layers external chiasma to balance angle wound 1 layer or 2 layers of carcass, be wound around smooth non-wrinkled, be wound around seamless; Carcass external chiasma spiral winding 2 road copper conductor, and staying copper conductor the end of a thread, the long 300mm of copper conductor the end of a thread apart from 60mm place, end cut face, two ends; Be wound around the Spring Steel Wire of high strength in copper conductor layer outside, according to certain pitch, flexible pipe entirety is wound around; Again intersect outward to balance angle wound 1 layer or 2 layers of carcass at Spring Steel Wire layer, be wound around smooth non-wrinkled, be wound around seamless adhesive plaster angle and adopt 54 ° 44 ' to balance angle; The carcass be wound around is wound around outer protective film outward again, is wound around smooth non-wrinkled, is wound around seamless, and reserved copper conductor the end of a thread, through outside outer protective film, is withheld with joint when buckle press joint and is connected, make two end connector conductings; Use nylon water cloth to be wrapped in outside outer protective film, be wound around 3 layers, nylon water cloth joint clearance should be not less than 1m.
In sulfurizing pot, put into sulfuration chassis, close the exhaust steam valve of sulfurizing pot, the steam inlet valve opening sulfurizing pot carries out warm tank, and warm tank condition is 0.16MPa × 10 ~ 20min; After temperature tank terminates, open the outlet valve exhaust steam of sulfurizing pot, without when swashing steam flow in tank, open cover pull-out vulcanized vehicle; Sulfuration chassis cushion is put in order, the flexible pipe having twined nylon water cloth is arranged in bundle jail on vulcanized vehicle, sulfuration chassis is sent into sulfurizing pot, and shuts cover; Open steam inlet valve, in tank, send into steam, when temperature reaches 140 DEG C, start to calculate sulfurizing time, cure time 110 minutes; After sulfuration terminates, unlatching outlet valve exhaust steam, without when swashing steam flow in tank, opens cover, and pull-out vulcanized vehicle also cools the sebific duct being tied with nylon water cloth with cold water; Sebific duct after sulfuration is fixed on forming machine, nylon water cloth is led out, leave flexible pipe in ventilation together with plug; Plug is taken out from flexible pipe; The flexible pipe handled well is balanced straight line to place, length cutting is carried out to flexible pipe; See Fig. 3 and Fig. 4, flexible pipe uses fastening-pressing type joint, after neat for hose end cutting, the inner core cover of fitting joint and contractive pressure overcoat, by the extruding of crimping equipment to the contractive pressure overcoat of outside, form extruding compression to flexible pipe, the effect and the internal glue that play the anti-pull-off of joint form seal action.
The flexible pipe that the model using the present embodiment method to obtain is XY20, size 1-1/2 ", internal diameter is 38mm, and external diameter is 58mm.
Embodiment 2
Hose assembly is except following part, and other is identical with embodiment 1.
The carcass of skeletal structure is 4 layers, be respectively the first carcass, the second carcass, the 3rd carcass, the 4th carcass, copper conductor layer and Spring Steel Wire are sandwiched between second layer carcass and third layer carcass, and adhesive plaster winding angle adopts 54 ° 44 ' to balance angle.
The flexible pipe that the model using the present embodiment method to obtain is XY20, size 2 ", internal diameter 51mm, external diameter 70mm.
Embodiment 3
Hose assembly is except following part, and other is identical with embodiment 1.
The carcass of skeletal structure is 4 layers, and be respectively the first carcass, the second carcass, the 3rd carcass, the 4th carcass, copper conductor layer is sandwiched between second layer carcass and third layer carcass, and adhesive plaster winding angle adopts 51 ° 44 ' to balance angle.
The flexible pipe that the model using the present embodiment method to obtain is XY20, size 3 ", internal diameter 76mm, external diameter 97mm.
Embodiment 4
Hose assembly is except following part, and other is identical with embodiment 1.
The carcass of skeletal structure is 4 layers, and be respectively the first carcass, the second carcass, the 3rd carcass, the 4th carcass, copper conductor layer is sandwiched between second layer carcass and third layer carcass, and adhesive plaster winding angle adopts 53 ° 44 ' to balance angle.
Carcass selects nylon cord fabrics.
The flexible pipe that the model using the present embodiment method to obtain is XY20, size 4 ", internal diameter 102mm, external diameter 129mm.
Testing property
Subjects: the flexible pipe of 4 models of Example 1, embodiment 2, embodiment 3, embodiment 4 gained, and control group flexible pipe, control group flexible pipe (by inner glue layer, layer of steel wire braid and outer glue-line form control group flexible pipe).
Test conditions:
1, tensile strain rate: fill tap water after being straightened by flexible pipe, be connected to structure for pressure test after deaeration.Cracking pressure pump, pressure is raised to test pressure (working pressures of 1.5 times), keep test pressure at least 5 minutes, Acceptance criteria: flexible pipe does not have water clock, seepage, bulging or partial delamination phenomenon, working pressure bottom hose tensile strain rate be not more than ± 8%.
The results are shown in following table:
2, bursting pressure and working pressure ratio: developmental tube length is the shortest 1 meter, tap water is filled after being straightened by flexible pipe, structure for pressure test is connected to after deaeration, cracking pressure pump, is being not less than 60 seconds with the uniform rate of rise, higher than in the time of 240 seconds, pressure is not raised to bursting pressure, if reach bursting pressure rear hose not occur explosion, continue raised pressure, to flexible pipe explosion, Acceptance criteria: bursting pressure is not less than the working pressure of 4 times.
The results are shown in following table:
3, volume change: inner glue layer and outer glue-line get 3 samples respectively, 50mm long * 25mm wide * 2mm is thick, calculates the average initial volume of inner glue layer and outer glue-line.After test piece being placed in ASTMIRM902 standard oil, be placed on be not less than 100 DEG C heating cabinet in the continuous dipping time be 70 hours.Then measure the inner glue layer after immersion and each 3 the sample mean volumes of outer glue-line respectively, calculate volume change.Acceptance criteria: inner glue layer average external volume variance ratio should be less than or equal to 15%, outer glue-line average external volume variance ratio should be less than or equal to 75%.
The results are shown in following table:
4, bending properties: under the ambient temperature of-25 DEG C, places 24 hours by sebific duct, bent by sebific duct on the plug that radius is minimum bending radius 2 times, and make the angle of hose end be less than 90 degree within the time of 8-10 second.Observe sebific duct internal and external layer whether occur be full of cracks or break, by sebific duct temperature return to room temperature (about 20 DEG C), breakout pressure pump, is raised to 1.5 times of working pressure by pressure, and be full of cracks or seepage can not appear in sebific duct outer cover.
The results are shown in following table:
5, outer glue bond intensity: the finished product flexible pipe getting 160mm length cuts in half vertically, gets wherein half, parallelly vertically cuts two cuttves, is spaced apart 25 ± 0.5mm, notes should not cutting seep through cloth.Sample quantities 3.By hand outer glue-line and adhesive plaster are peeled off enough length, to ensure that this stripped end is sandwiched on the fixture of testing machine.Layer will be stripped be clipped on mobile clamp holder, and make bar-shaped sample peel angle be about 180 degree.Firing test machine is peeled off, and clamp holder travelling speed 50 ± 5mm/min, records the peeling force of at least 100mm length automatically.The peeling force median calculating each sample is bonding strength, and average bond strengths is greater than 3N/mm.
The results are shown in following table:
6, the vacuum pressure of body was raised to-80kpa by resistance to negative pressure function within 60 second time, and more than 10 minutes retention time, pressure maintaining period sebific duct is inside and outside, without delamination, flatly to collapse or depressed phenomenon.
The results are shown in following table:
Other is surveyed formula index and sees the following form:
Obviously, above-described embodiment of the present utility model is only for the utility model example is clearly described, and is not the restriction to mode of execution of the present utility model.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here cannot give exhaustive to all mode of executions.Every belong to the technical solution of the utility model the apparent change of extending out or variation be still in the row of protection domain of the present utility model.

Claims (6)

1. one kind is applied to conveying cross-over connection and the suction hose assembly of the resistance to negative pressure of marine drilling platform, the joint comprising flexible pipe and be connected with flexible pipe, it is characterized in that, described flexible pipe comprises inner film, the first carcass, copper conductor layer, Spring Steel Wire layer, the second carcass and outer protective film from the inside to the outside successively, and described first carcass, copper conductor layer, Spring Steel Wire layer, the second carcass form skeletal structure jointly.
2. a kind of conveying cross-over connection and suction hose assembly being applied to the resistance to negative pressure of marine drilling platform as claimed in claim 1, it is characterized in that, the carcass of skeletal structure is 4 layers, be respectively the first carcass, the second carcass, the 3rd carcass, the 4th carcass, copper conductor layer and Spring Steel Wire layer are sandwiched between second layer carcass and third layer carcass.
3. a kind of conveying cross-over connection and suction hose assembly being applied to the resistance to negative pressure of marine drilling platform as claimed in claim 1, it is characterized in that, described copper conductor layer is entwined by 2 copper conductor cross-helicities, 2 copper conductors reserve copper conductor the end of a thread at 60mm place, nearly body two ends, copper cash head is through outer protective film, and protruded length is 300mm.
4. a kind of conveying cross-over connection and the suction hose assembly being applied to the resistance to negative pressure of marine drilling platform as described in claim 1 or 3, it is characterized in that, when described flexible pipe and joint are withheld and be connected, copper conductor the end of a thread and joint are withheld in the lump and are connected.
5. a kind of conveying cross-over connection and suction hose assembly being applied to the resistance to negative pressure of marine drilling platform as claimed in claim 1, is characterized in that, in interior film layers external chiasma to balance angle wound 1 layer or 2 layers of carcass, be wound around smooth non-wrinkled, be wound around seamless.
6. a kind of conveying cross-over connection and suction hose assembly being applied to the resistance to negative pressure of marine drilling platform as claimed in claim 1, is characterized in that, in the external chiasma of Spring Steel Wire layer to balance angle wound 1 layer or 2 layers of carcass, be wound around smooth non-wrinkled, be wound around seamless.
CN201520636940.XU 2015-08-20 2015-08-20 Be applied to transport cross -over connection and suction hose assembly of resistant negative pressure of ocean drilling platform Active CN205037006U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105179832A (en) * 2015-08-20 2015-12-23 山东悦龙橡塑科技有限公司 Negative-pressure-resistant conveying bridge-connection and suction hose assembly for offshore drilling platform and manufacturing method of negative-pressure-resistant conveying bridge-connection and suction hose assembly

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105179832A (en) * 2015-08-20 2015-12-23 山东悦龙橡塑科技有限公司 Negative-pressure-resistant conveying bridge-connection and suction hose assembly for offshore drilling platform and manufacturing method of negative-pressure-resistant conveying bridge-connection and suction hose assembly
CN105179832B (en) * 2015-08-20 2017-12-26 山东悦龙橡塑科技有限公司 A kind of conveying bridging and suction hose assembly applied to the resistance to negative pressure of marine drilling platform and preparation method thereof

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Address after: 261414 resident of Pinglidian Town, Laizhou City, Yantai City, Shandong Province

Patentee after: Shandong Yuelong Rubber Technology Co.,Ltd.

Address before: 261414 Pinglidian Town, Laizhou City, Yantai City, Shandong Province

Patentee before: SHANDONG YUELONG RUBBER AND PLASTIC TECHNOLOGY CO.,LTD.