CN205350594U - Multilayer reinforcing RTP pipe - Google Patents

Multilayer reinforcing RTP pipe Download PDF

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Publication number
CN205350594U
CN205350594U CN201520946260.8U CN201520946260U CN205350594U CN 205350594 U CN205350594 U CN 205350594U CN 201520946260 U CN201520946260 U CN 201520946260U CN 205350594 U CN205350594 U CN 205350594U
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China
Prior art keywords
rtp
strengthens
multilamellar
glass fiber
enhancement layer
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CN201520946260.8U
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Chinese (zh)
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路勇
吴勇
陈灿
尹镇喜
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Nanjing Chenguang Composite Pipe Engineering Co Ltd
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Nanjing Chenguang Composite Pipe Engineering Co Ltd
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Abstract

本实用新型涉及一种多层增强RTP管,包括内管和外管,内管与外管之间设有至少两层增强层,增强层由至少4条以预定缠绕角缠绕在内管外壁上的玻璃纤维带组成,玻璃纤维带采用浸渍或腹膜玻璃纤维带。本实用新型的有益效果是结构简单、设计合理,不仅能够承受流体输送的工作载荷,还能够承受工作过程中产生的内压,并且增大输送口径,提高工作效率。

The utility model relates to a multi-layer reinforced RTP pipe, which comprises an inner pipe and an outer pipe. At least two reinforcement layers are arranged between the inner pipe and the outer pipe, and at least four reinforcement layers are wound on the outer wall of the inner pipe at a predetermined winding angle. Composed of fiberglass bands, the fiberglass bands are impregnated or peritoneal fiberglass bands. The beneficial effect of the utility model is that the structure is simple and the design is reasonable, not only can bear the working load of fluid transportation, but also can withstand the internal pressure generated in the working process, and can increase the delivery diameter and improve the working efficiency.

Description

一种多层增强RTP管A kind of multi-layer reinforced RTP pipe

技术领域 technical field

本实用新型涉及一种RTP管,尤其是一种用于抗压的多层增强RTP管,属于非金属流体输送管路技术领域。 The utility model relates to an RTP pipe, in particular to a pressure-resistant multilayer reinforced RTP pipe, which belongs to the technical field of non-metallic fluid delivery pipelines.

背景技术 Background technique

当今社会,能源是重要的生活、生产和战略物资,而石油、天然气等能源有着举足轻重的作用。其中油气资源的开发离不开油气运输技术,管道运送是目前石油和天然气运送的最重要手段。管道主要包括金属管和非金属管,金属管因其技术成熟是目前使用较多的管道,但其因腐蚀导致的事故和损失较多。非金属管道是由非金属材料制成的管道,与金属管相比,非金属管具有耐腐蚀,安装方便、成本低、重量轻等优点。RTP管是目前生产技术中比较常用的非金属管道,市场上的RTP管主要用于低内压,低拉力的场合,使用范围比较局限。而在海底油气管道输送过程中管道会承受较大的内压,普通的RTP管的抗内压能力远远达不到上述规定的使用要求,且RTP管口径小,运输能力差。 In today's society, energy is an important life, production and strategic material, and energy such as oil and natural gas plays a pivotal role. Among them, the development of oil and gas resources is inseparable from oil and gas transportation technology, and pipeline transportation is currently the most important means of oil and gas transportation. Pipelines mainly include metal pipes and non-metallic pipes. Metal pipes are currently the most used pipes because of their mature technology, but they cause more accidents and losses due to corrosion. Non-metallic pipes are pipes made of non-metallic materials. Compared with metal pipes, non-metallic pipes have the advantages of corrosion resistance, convenient installation, low cost, and light weight. RTP pipe is a relatively commonly used non-metallic pipe in current production technology. RTP pipes on the market are mainly used in low internal pressure and low tension occasions, and the scope of use is relatively limited. However, during the transportation of submarine oil and gas pipelines, the pipelines will bear a large internal pressure. The internal pressure resistance of ordinary RTP pipes is far from meeting the above-mentioned requirements, and the RTP pipes are small in diameter and poor in transportation capacity.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是,克服现有技术的缺点,提供一种多层增强RTP管,不仅能够承受流体输送的工作载荷,还能够承受工作过程中产生的内压,并且增大输送口径,提高工作效率。 The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art and provide a multi-layer reinforced RTP pipe, which can not only bear the working load of fluid transportation, but also withstand the internal pressure generated during the working process, and increase the transportation capacity. Caliber, improve work efficiency.

为了解决以上技术问题,本实用新型提供一种多层增强RTP管,包括内管和外管,其特征是,内管与外管之间设有至少两层增强层,增强层由4条以预定缠绕角缠绕在内管外壁上的玻璃纤维带组成,玻璃纤维带采用浸渍或覆膜玻璃纤维带。 In order to solve the above technical problems, the utility model provides a multi-layer reinforced RTP pipe, which includes an inner pipe and an outer pipe. It is composed of glass fiber tapes wound on the outer wall of the inner pipe at a predetermined winding angle, and the glass fiber tapes are impregnated or coated glass fiber tapes.

进一步的,玻璃纤维带的缠绕角为54.7±2°。 Further, the winding angle of the glass fiber tape is 54.7±2°.

进一步的,增强层的层数为2~40层,层数取值一般为2的倍数。 Further, the number of enhancement layers is 2-40 layers, and the value of the number of layers is generally a multiple of 2.

进一步的,内管采用高密度聚乙烯、聚酰胺或者聚偏氟乙烯材料,挤塑成型。 Further, the inner tube is made of high-density polyethylene, polyamide or polyvinylidene fluoride and extruded.

进一步的,外管采用高密度聚乙烯材料挤塑成型。 Further, the outer tube is extruded from high-density polyethylene.

进一步的,增强层通过热熔方式粘结在挤塑成型的内管外壁上,所述外管直接在增强层表面挤塑成型。 Further, the reinforcement layer is bonded to the outer wall of the extruded inner tube by hot melt, and the outer tube is directly extruded on the surface of the reinforcement layer.

进一步的,增强RTP管的公称通径为DN50~DN300mm。 Further, the nominal diameter of the reinforced RTP pipe is DN50~DN300mm.

本实用新型的有益效果是:提供的一种多层增强RTP管结构简单、设计合理,不仅能够承受流体输送的工作载荷,还能够承受工作过程中产生的内压,并且增大输送口径,提高工作效率。 The beneficial effects of the utility model are: the provided multi-layer reinforced RTP pipe has simple structure and reasonable design, can not only bear the working load of fluid transportation, but also can withstand the internal pressure generated in the working process, and increase the delivery diameter, improve work efficiency.

附图说明 Description of drawings

图1为本实用新型的一个实施例的结构示意图。 Fig. 1 is a structural schematic diagram of an embodiment of the utility model.

具体实施方式 detailed description

实施例1Example 1

本实施例提供的本实施例提供的多层增强RTP管,其结构如图1所示,管体通过热熔方式粘结,为三层复合结构,包括内管3、缠绕在内管外壁上的增强层2和外管1。 The multi-layer reinforced RTP pipe provided by this embodiment has a structure as shown in Figure 1. The pipe body is bonded by hot-melt, and it is a three-layer composite structure, including the inner pipe 3, which is wound on the outer wall of the inner pipe The reinforcement layer 2 and the outer tube 1.

内管3由高密度聚乙烯(PE80以上)、聚酰胺或者聚偏氟乙烯材料制成,主要用于传输介质,增强层2主要用于承受内压,至少由4条以缠绕角为54.7°的缠绕方式通过缠绕设备均匀缠绕在内管外壁上的玻璃纤维带组成,其中增强层2通过微波加热或者红外的方式粘结在挤塑成型的内管3外壁上。玻璃纤维带完全被一层树脂包覆为浸渍,增强层采用浸渍或者覆膜玻璃纤维带的方式,经缠绕设备均匀缠绕在内管外壁上,可缠绕2层、4层、6层、8层,最多可缠绕40层。为保证环向应力和轴向应力的平衡,需反向缠绕玻璃纤维带。增强层2外包裹外管1,外管1采用高密度聚乙烯(PE80以上)制成,通过挤塑设备直接在增强层2表面挤塑成型。三层复合结构紧密结合。 The inner tube 3 is made of high-density polyethylene (above PE80), polyamide or polyvinylidene fluoride, which is mainly used for transmission medium, and the reinforcement layer 2 is mainly used to withstand internal pressure. At least 4 tubes are formed with a winding angle of 54.7° The winding method consists of a glass fiber tape uniformly wound on the outer wall of the inner tube by a winding device, wherein the reinforcement layer 2 is bonded to the outer wall of the extruded inner tube 3 by microwave heating or infrared. The glass fiber tape is completely covered by a layer of resin for impregnation. The reinforcement layer is impregnated or coated glass fiber tape. The winding equipment is evenly wound on the outer wall of the inner tube. It can be wound in 2 layers, 4 layers, 6 layers, and 8 layers. , up to 40 layers can be wound. In order to ensure the balance of hoop stress and axial stress, it is necessary to reversely wind the glass fiber tape. The reinforced layer 2 wraps the outer tube 1, and the outer tube 1 is made of high-density polyethylene (above PE80), and is directly extruded on the surface of the reinforced layer 2 by extrusion equipment. The three-layer composite structure is tightly combined.

玻璃纤维(英文原名为:glassfiber或fiberglass)是一种性能优异的无机非金属材料,种类繁多,优点是绝缘性好、耐热性强、抗腐蚀性好,机械强度高,但缺点是性脆,耐磨性较差。它是以玻璃球或废旧玻璃为原料经高温熔制、拉丝、络纱、织布等工艺制造成的,其单丝的直径为几个微米到二十几米个微米,相当于一根头发丝的1/20-1/5,每束纤维原丝都由数百根甚至上千根单丝组成。玻璃纤维通常用作复合材料中的增强材料,电绝缘材料和绝热保温材料,电路基板等国民经济各个领域。 Glass fiber (original name in English: glassfiber or fiberglass) is an inorganic non-metallic material with excellent performance. , poor wear resistance. It is made of glass balls or waste glass through high-temperature melting, wire drawing, winding, weaving and other processes. The diameter of its single filament is several microns to more than 20 microns, which is equivalent to a hair. 1/20-1/5 of that, each bundle of fiber precursors consists of hundreds or even thousands of monofilaments. The glass fiber is often used as reinforcing material of composite material, electrical insulation and heat insulation materials, substrate and other national economy fields.

本实施例中,可依据传输介质的不同选择由不同材料制成的内管3,根据不同的使用压力,选择在增强层2上缠绕不同的层数,以克服成本高等缺点,满足口径大、耐腐蚀、耐高压、耐磨损、输送你能力强、柔韧性好、施工便捷、使用寿命长等工作要求。 In this embodiment, the inner tube 3 made of different materials can be selected according to different transmission media, and different layers can be selected to be wound on the reinforcing layer 2 according to different operating pressures, so as to overcome the disadvantages of high cost and meet the needs of large diameter, Corrosion resistance, high pressure resistance, wear resistance, strong conveying ability, good flexibility, convenient construction, long service life and other working requirements.

除上述实施例外,本实用新型还可以有其他实施方式。凡采用等同替换或等效变换形成的技术方案,均落在本实用新型要求的保护范围。 In addition to the above embodiments, the utility model can also have other implementations. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the utility model.

Claims (7)

1. a multilamellar strengthens RTP, including inner and outer tubes, it is characterized in that: between said inner tube and outer tube, be provided with multilamellar enhancement layer, the glass fiber tape that described enhancement layer is wrapped on outer wall of inner tube with predetermined winding angle by least 4 forms, and described glass fiber tape adopts dipping or film covered glass fiber band.
2. multilamellar according to claim 1 strengthens RTP, it is characterized in that: the winding angle of described glass fiber tape is 54.7 ± 2 °.
3. multilamellar according to claim 1 and 2 strengthens RTP, it is characterized in that: the Filament-wound Machine number of plies of described enhancement layer is 2~40 layers, and number of plies value is the multiple of 2.
4. multilamellar according to claim 3 strengthens RTP, it is characterized in that: said inner tube adopts high density polyethylene (HDPE), polyamide or polyvinylidene fluoride material, extrusion moulding.
5. multilamellar according to claim 4 strengthens RTP, it is characterized in that: described outer tube adopts high-density polyethylene material extrusion moulding.
6. multilamellar according to claim 5 strengthens RTP, it is characterized in that: described enhancement layer is bonded on the outer wall of inner tube of extrusion moulding by hot melting way, and described outer tube is directly at enhancement layer surface extrusion moulding.
7. multilamellar according to claim 6 strengthens RTP, it is characterized in that: the inside nominal diameter of described enhancing RTP is DN50~DN300mm.
CN201520946260.8U 2015-11-24 2015-11-24 Multilayer reinforcing RTP pipe Expired - Lifetime CN205350594U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106402520B (en) * 2016-11-24 2018-08-14 山东鲍尔浦塑胶股份有限公司 Flow-adjustable fiber-reinforced polyethylene pipe and application thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106402520B (en) * 2016-11-24 2018-08-14 山东鲍尔浦塑胶股份有限公司 Flow-adjustable fiber-reinforced polyethylene pipe and application thereof

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Granted publication date: 20160629