CN205031942U - Automatic shovel mud discharge apparatus - Google Patents
Automatic shovel mud discharge apparatus Download PDFInfo
- Publication number
- CN205031942U CN205031942U CN201520697906.3U CN201520697906U CN205031942U CN 205031942 U CN205031942 U CN 205031942U CN 201520697906 U CN201520697906 U CN 201520697906U CN 205031942 U CN205031942 U CN 205031942U
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- China
- Prior art keywords
- operation frame
- shovel mud
- automatic shovel
- top operation
- discharging
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Abstract
The utility model discloses an automatic shovel mud discharge apparatus, its characterized in that: it includes an upper portion operation frame and a lower part frame, automatic shovel mud discharge apparatus still includes a horizontal vertical movement mechanism, horizontal vertical movement mechanism is used for making upper portion operation frame to be in horizontal migration in the frame of lower part, automatic shovel mud discharge apparatus still includes draw gear about in the of, automatic shovel mud discharge apparatus includes still that a residue scrapes the ware, the residue scrapes the ware to be connected in the hoist and takes turns to through drawing the rope, and suspend in midair in under the upper portion operation frame. The utility model discloses an automatic shovel mud discharge apparatus, its effective clean rate of shovel that improves, less equipment spoilage improves production efficiency, the technique of unloading present relatively, the equipment spoilage obviously reduces, operative employee people reduces by a wide margin, practices thrift manpower, material resources and financial resources.
Description
Technical field
The utility model relates to the technical fields, particularly a kind of automatic shovel mud device for discharging for sludge of sewage treatment plant deep dehydration plate and frame filter press such as mechanical field, electronic applications, sewage sludge process.
Background technology
In the engineering that sewage treatment plant purifies waste water, every day can produce a large amount of mud, mud adopts the process of plate and frame filter press deep dehydration, mud squeezes to moisture content less than 60% from moisture content about 92%, mud after plate compression is pulled open, filter plate one piece a piece by artificial scoop by clean for the sludge removal on filter cloth by pulling car.In the process of whole artificial shovel mud, operating personnel need observe every block filter cloth mud adhesion condition and by mud shovel under.Pulling car affects by programme controlled again, the time interval between each arm-tie is fixing, mud on filter cloth cannot be cleaned out by operating personnel in official hour, residual mud when lower batch of board and frame machine filter plate compresses because clod unbalance stress easily causes filter cloth damaged, cause filter plate filter cloth life cycle not reach requirement, add operating cost.Consume about 80,000 yuan because reason filter cloth every year more for this reason, filter plate 1,200,000 yuan, because equipment fault causes the loss of more than annual sludge yield at least 350 tons of butts.In addition, artificial shovel mud per tour at present needs 12 people to meet operation, 4 classes need 48 people altogether, by everyone monthly 3000 yuan, labour cost is needed to count roughly 1 every year, 800,000 yuan, and unavoidably have a large amount of to the poisonous and hazardous gas of human body in working site, a large amount of personal protective equipments must be equipped with, wasting manpower and material resources's financial resources.
Utility model content
The purpose of this utility model is: provide a kind of mud of shovel automatically device for discharging, it can replace artificial treatment mode with the sewage sludge processing mode of mechanical automation, substantially increases production efficiency.
The technical scheme achieved the above object is: a kind of mud of shovel automatically device for discharging, and it comprises a top operation frame and a lower framework;
Described automatic shovel mud device for discharging also comprises one and to horizontally vertically move mechanism, described in the mechanism that horizontally vertically moves move horizontally on described lower framework for making top operation frame; The described mechanism that horizontally vertically moves comprises
One DC brushless motor, described DC brushless motor is fixed in described top operation frame;
At least one first power transmission shaft, the first power transmission shaft horizontal cross described in each is arranged in described top operation frame;
At least one moving runner, each moving runner is installed on the two ends of described first power transmission shaft;
Two guide rails, described guide rail horizontal cross is installed on the dual-side of described lower bearing bracket, and moving runner described in each is all arranged on described guide rail;
Wherein, described DC brushless motor is connected to wherein the first power transmission shaft described in by the first driving-belt;
Described automatic shovel mud device for discharging also comprises lower traction equipment on, and described upper lower traction equipment comprises
One traction electric machine, described traction electric machine is fixed in described top operation frame;
At least one second driving shaft, described second driving shaft level is longitudinally installed in described top operation frame,
At least one elevator wheel, described elevator wheel is installed on described second driving shaft;
One tooth bar link assembly, described tooth bar link assembly is connected to second driving shaft described in described traction electric machine and;
Wherein, described traction electric machine is connected to tooth bar link assembly by the second driving-belt; Connected by the 3rd driving-belt to realize power transmission between described second driving shaft;
Described automatic shovel mud device for discharging also comprises a residue and scrapes device, and described residue is scraped device and is connected on described elevator wheel by drag rope, and under being suspended to described top operation frame.
Described residue scrapes device and comprises two mount pads, horizontal cross is oppositely arranged, the below of mount pad described in each is provided with row's scraping teeth, and the two ends of each mount pad are provided with the claw-like parts bent inwards, and the least significant end position of described claw-like parts is lower than the least significant end position of described scraping teeth.
The tooth mouth of described scraping teeth is arranged laterally.
Described automatic shovel mud device for discharging also comprises a deceleration transmission clutch brake, and described deceleration transmission clutch brake comprises
One pulley, described pulley is installed on a upper lateral part of described top operation frame;
One ratio wheel, described ratio wheel is installed on second driving shaft described in;
One reduction box, described reduction box is connected on described pulley by rope, and described rope is around on described ratio wheel by pulley.
Described automatic shovel mud device for discharging also comprises an electric and electronic automatic control system, for controlling the running of whole device.
The advantage of technique scheme is: automatic shovel mud device for discharging of the present utility model, and it effectively improves the clean rate of shovel, less device damage rate, enhance productivity, relatively existing discharging technology, device damage spoilage obviously reduces, operator significantly reduces, and use manpower and material resources sparingly financial resources.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model will be further described.
Fig. 1 is the front schematic view of the utility model embodiment.
Fig. 2 is the right part schematic diagram of the utility model embodiment.
Wherein.
1 top operation frame; 2 lower frameworks; 3 residues scrape device;
4 electric and electronic automatic control systems; 5 DC brushless motors; 6 moving runners;
7 traction electric machines; 8 elevator wheels; 9 tooth bar link assemblies;
10 pulleys; 11 ratio wheels.
Detailed description of the invention
Embodiment: as shown in Figure 1 and Figure 2, a kind of mud of shovel automatically device for discharging, it comprise top operation frame 1, lower framework 2, horizontally vertically move lower traction equipment, a deceleration transmission clutch brake in mechanism, a residue scrapes device 3 and with an electric and electronic automatic control system 4, described electric and electronic automatic control system 4 is for controlling the running of whole device.Utilize former this device of plate and frame filter press rack for cleaning guide rails assembling.
The mechanism that horizontally vertically moves moves horizontally on lower framework 2 for making top operation frame 1.The mechanism that horizontally vertically moves comprises with lower component.
One DC brushless motor 5, DC brushless motor 5 is fixed in top operation frame 1.
At least one first power transmission shaft (not shown), each first power transmission shaft horizontal cross is arranged in top operation frame 1.
At least one moving runner 6, each moving runner 6 is installed on the two ends of described first power transmission shaft.
Two guide rail (not shown), described guide rail horizontal cross is installed on the dual-side of described lower bearing bracket, and moving runner 6 described in each is all arranged on described guide rail;
Wherein, DC brushless motor 5 is connected to wherein one first power transmission shaft by the first driving-belt.Guide rail is also provided with two stopping means, and when moving runner 6 moves on guide rail, reach fixing position, stopping means can realize fixed-point position-limiting.Above-described guide rail is the guide rail of spline-simulating, and moving runner 6 is gear, and the first rotating band is the driving-belt of spline-simulating.Adopt above-mentioned parts, can prevent from skidding, top operation frame 1 can keep stable when mobile.
Automatic shovel mud device for discharging also comprises lower traction equipment on, and upper lower traction equipment comprises
One traction electric machine 7, traction electric machine 7 is fixed in top operation frame 1.
At least one second driving shaft (not shown), second driving shaft level is longitudinally installed in described top operation frame 1,
At least one elevator wheel 8, elevator wheel 8 is installed on second driving shaft.Wherein, the second turning cylinder is provided with two, is installed on the left and right sides of top operation frame 1 respectively.Elevator wheel 8 is provided with four, and an elevator wheel 8 is respectively installed at each second turning cylinder two ends, and two elevator wheels 8 alignment of the same side is arranged.
One tooth bar link assembly 9, described tooth bar link assembly 9 is connected to second driving shaft described in described traction electric machine 7 and.
Wherein, traction electric machine 7 is connected to tooth bar link assembly 9 by the second driving-belt; Connected by the 3rd driving-belt to realize power transmission between second driving shaft; 3rd driving-belt is chain conveyor.
Adopt crank tooth bar connecting rod, promotion gear shaft drives four large elevator wheel 8 rotating forwards, reversion, drives rope winding to reach and moves up and down, due to employing is toggle, and upper and lower speed belongs to simple harmonic motion, can reach upper and lower two progressively slack-off to zero, middle fast, stable working.
Automatic shovel mud device for discharging also comprises a residue and scrapes device 3, and residue is scraped device 3 and is connected on elevator wheel 8 by drag rope, and is suspended to described top operation frame 1 time.
Residue scrapes device 3 and comprises two mount pads, two horizontal cross are oppositely arranged, the below of each mount pad is provided with row's scraping teeth, and the two ends of each mount pad are provided with the claw-like parts bent inwards, and the least significant end position of described claw-like parts is lower than the least significant end position of described scraping teeth.The tooth mouth of scraping teeth is arranged laterally.
Make coordinated signals with pulling car stepping, after namely pulling car often pulls open one piece of filter plate, utilize position-sensing switch, the stepping of shovel mud device for discharging puts in place automatically, and residue scrapes device 3 and fallen by the mud shovel on filter plate filter cloth from top to bottom.
Deceleration transmission clutch brake comprises a lower component.
One pulley 10, described pulley 10 is installed on a upper lateral part of described top operation frame 1;
One ratio wheel 11, described ratio wheel 11 is installed on second driving shaft described in;
One reduction box (not shown), described reduction box is connected on described pulley 10 by rope, and described rope is around on described ratio wheel 11 by pulley 10.Reduction box adopts gearratio large, has good self-locking performance, can not move down at the situation bottom roll of stopping or power-off due to gravity.
It should be pointed out that for the utility model through absolutely proving, also can have the embodiment of multiple conversion and remodeling, be not limited to the specific embodiment of above-mentioned embodiment.Above-described embodiment as just explanation of the present utility model, instead of to restriction of the present utility model.In a word, protection domain of the present utility model should comprise those apparent conversion or alternative and remodeling to those skilled in the art.
Claims (5)
1. automatically shovel mud device for discharging, it is characterized in that: it comprises a top operation frame and a lower framework;
Described automatic shovel mud device for discharging also comprises one and to horizontally vertically move mechanism, described in the mechanism that horizontally vertically moves move horizontally on described lower framework for making top operation frame; The described mechanism that horizontally vertically moves comprises
One DC brushless motor, described DC brushless motor is fixed in described top operation frame;
At least one first power transmission shaft, the first power transmission shaft horizontal cross described in each is arranged in described top operation frame;
At least one moving runner, each moving runner is installed on the two ends of described first power transmission shaft;
Two guide rails, described guide rail horizontal cross is installed on the dual-side of described lower bearing bracket, and moving runner described in each is all arranged on described guide rail;
Wherein, described DC brushless motor is connected to wherein the first power transmission shaft described in by the first driving-belt;
Described automatic shovel mud device for discharging also comprises lower traction equipment on, and described upper lower traction equipment comprises
One traction electric machine, described traction electric machine is fixed in described top operation frame;
At least one second driving shaft, described second driving shaft level is longitudinally installed in described top operation frame;
At least one elevator wheel, described elevator wheel is installed on described second driving shaft;
One tooth bar link assembly, described tooth bar link assembly is connected to second driving shaft described in described traction electric machine and;
Wherein, described traction electric machine is connected to tooth bar link assembly by the second driving-belt; Connected by the 3rd driving-belt to realize power transmission between described second driving shaft;
Described automatic shovel mud device for discharging also comprises a residue and scrapes device, and described residue is scraped device and is connected on described elevator wheel by drag rope, and under being suspended to described top operation frame.
2. automatic shovel mud device for discharging according to claim 1, it is characterized in that: described residue scrapes device and comprises two mount pads, horizontal cross is oppositely arranged, the below of mount pad described in each is provided with row's scraping teeth, the two ends of each mount pad are provided with the claw-like parts bent inwards, and the least significant end position of described claw-like parts is lower than the least significant end position of described scraping teeth.
3. automatic shovel mud device for discharging according to claim 2, is characterized in that: the tooth mouth of described scraping teeth is arranged laterally.
4. automatic shovel mud device for discharging according to claim 1, it is characterized in that: it also comprises a deceleration transmission clutch brake, described deceleration transmission clutch brake comprises
One pulley, described pulley is installed on a upper lateral part of described top operation frame;
One ratio wheel, described ratio wheel is installed on second driving shaft described in;
One reduction box, described reduction box is connected on described pulley by rope, and described rope is around on described ratio wheel by pulley.
5. automatic shovel mud device for discharging according to claim 1, is characterized in that: it also comprises an electric and electronic automatic control system, for controlling the running of whole device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520697906.3U CN205031942U (en) | 2015-09-10 | 2015-09-10 | Automatic shovel mud discharge apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520697906.3U CN205031942U (en) | 2015-09-10 | 2015-09-10 | Automatic shovel mud discharge apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205031942U true CN205031942U (en) | 2016-02-17 |
Family
ID=55290877
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520697906.3U Expired - Fee Related CN205031942U (en) | 2015-09-10 | 2015-09-10 | Automatic shovel mud discharge apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205031942U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105688470A (en) * | 2015-09-10 | 2016-06-22 | 上海城投污水处理有限公司 | Automatic mud-shoveling and discharge apparatus |
| CN108744623A (en) * | 2018-08-02 | 2018-11-06 | 宁夏宝丰能源集团股份有限公司 | A kind of full automatic pressure filter unloading auxiliary device |
-
2015
- 2015-09-10 CN CN201520697906.3U patent/CN205031942U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105688470A (en) * | 2015-09-10 | 2016-06-22 | 上海城投污水处理有限公司 | Automatic mud-shoveling and discharge apparatus |
| CN105688470B (en) * | 2015-09-10 | 2018-05-25 | 上海城投污水处理有限公司 | Automatic shovel mud device for discharging |
| CN108744623A (en) * | 2018-08-02 | 2018-11-06 | 宁夏宝丰能源集团股份有限公司 | A kind of full automatic pressure filter unloading auxiliary device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160217 Termination date: 20210910 |