CN205016717U - System is made to power cable production process and quality prison based on internet technology - Google Patents
System is made to power cable production process and quality prison based on internet technology Download PDFInfo
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- CN205016717U CN205016717U CN201520691081.4U CN201520691081U CN205016717U CN 205016717 U CN205016717 U CN 205016717U CN 201520691081 U CN201520691081 U CN 201520691081U CN 205016717 U CN205016717 U CN 205016717U
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Abstract
The utility model relates to a system is made to power cable production process and quality prison based on internet technology, including data transfer device, control center, be arranged in gathering the cable three -layer altogether crowded technology technological data the data acquisition device and be arranged in gathering cable cabling process video data's HD camera unit, the one end of data transfer device is connected with cable craft data acquisition device and video data acquisition device respectively, the other end is connected with control center. Compared with the prior art, the utility model discloses to the cable three -layer altogether crowded technology gather the technology data, gather video data to the production process in the cable cabling process simultaneously, collections of classify is compared in present full manual type, the condition of production and the quality circumstances that can remote monitoring cable product needn't send technological other prison in the factory to be made, compare simultaneously in the mode that adopts parameterization technology data acquisition singlely, can be more comprehensive, the messenger supervises that to make the process more effective.
Description
Technical field
The utility model relates to a kind of cables manufacturing monitoring field, especially relates to a kind of power cable production process based on Internet technology and quality supervision system.
Background technology
Power cable quality of production prison is made and is generally included witness production line production process and conventional delivery test project, and usual production line production process comprises the three-layer co-extruded technique of insulated wire cores, copper strips around-packing technology, cabling process, armoured process and sheathing technique etc.; Delivery test project generally includes insulation and jacket thickness, conductor resistance, partial discharge test and withstand voltage test.
Be limited to prior art level, engineer can only be sent to carry out in-factory supervision at cables manufacturing scene.Engineer often can only carry out prison and make in single process point; And cable production line often 24 hour operation after powering, this just requires prison to make engineer and carry out shift work, time-consumingly requires great effort again.
Send engineer's supervisor to require again to have higher professional knowledge background and stronger sense of responsibility, this also makes to seem particularly important based on the power cable production process prison manufacturing system of Long-range links network technology simultaneously.
Utility model content
The purpose of this utility model be exactly in order to overcome above-mentioned prior art exist defect and a kind of power cable production process based on Internet technology and quality supervision system are provided.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of power cable production process based on Internet technology and quality supervision system, comprise data relay device, control centre, for gathering the data acquisition unit of process data in cable three-layer co-extruded technique and the high definition camera device for gathering video data in cable cabling technique, one end of described data relay device is connected with cable craft data acquisition unit and video data acquiring device respectively, and the other end is connected with control centre.
Described data acquisition unit is connected with the main control system of insulated wire cores three layer coextruding device.
Described control centre comprises main control server and video server, and described video server is connected with data relay device, and described main control server is connected with data relay device.
Described main control server comprises:
Process data library component, is connected with data relay device;
Comparing device, is connected with process data library component;
Alarm, is connected with comparing device.
Described control centre also comprises WEB service assembly, and described WEB service assembly is connected with main control server and video server respectively.
Compared with prior art, the utility model has the following advantages:
1) to cable three-layer co-extruded technique collection technology data, video data is gathered to the production process in cable cabling technique simultaneously, carry out classification collection, compared to existing full manual type, can the condition of production of remote monitoring cable product and quality condition, other in-factory supervision of technology need not be sent, simultaneously compared to the mode solely adopting parametrization process data to gather, can be more comprehensive, make prison make process more effective.
2) from the internal memory of main control system, read process data, more efficiently, also ensure that high real-time.
3) owing to preserving process data and video data, the data of a large amount of cable production line and delivery test can be stored, follow the tracks of and review production history data and the test historical data of product.
4) system automatic decision goes out in cable production process whether meet related process index, and warns not meeting the project indicator and remind, and decreases the error that artificial judgment causes.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Wherein: 1, data acquisition unit, 2, high definition camera device, 3, data relay device, 4, main control server, 5, video server, 6, WEB service assembly, 7, network, 8, remote computing device, 9, switch.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in detail.The present embodiment is implemented premised on technical solutions of the utility model, give detailed execution mode and concrete operating process, but protection range of the present utility model is not limited to following embodiment.
A kind of power cable production process based on Internet technology and quality supervision system, as shown in Figure 1, comprise data relay device 3, control centre, for gathering the data acquisition unit 1 of process data in cable three-layer co-extruded technique and the high definition camera device 2 for gathering video data in cable cabling technique, one end of data relay device 3 is connected with cable craft data acquisition unit 1 and video data acquiring device 1 respectively, the other end is connected with control centre, and process data and video data are sent to control centre.
Data acquisition unit 1 is connected with the main control system of insulated wire cores three layer coextruding device, and reads process data from the internal memory of main control system.Data acquisition unit 1 comprises planted agent's unit and connector unit, and planted agent's unit invades after to the control program of main control system, from the internal memory of main control system, capture process data, and sends to connector unit, is forwarded to data relay device 3 by connector unit.
High definition camera device 2 is furnished with three groups altogether, is respectively used to:
A. the video surveillance of wrapped copper strip shielding layer in cabling process;
B. the video surveillance of cabling process;
C. the video surveillance of sheathing technique.
Process data comprises insulating barrier average thickness, insulating barrier thinnest part thickness, insulating barrier thickness thickness, insulation eccentricity degree; The average thickness of conductor shield, conductor shield thinnest part thickness; The average thickness of insulation screen, insulation screen thinnest part thickness, core external diameter; Cross-head temperature, core cooling section temperature.
Control centre comprises main control server 4 and video server 5, video server 5 is connected with data relay device 3, receive and preserve the video data that high definition camera device 2 collects, main control server 4 is connected with data relay device 3, receives and preserves the process data that data acquisition unit 1 collects.
Main control server 4 comprises process data library component, comparing device and alarm, the input of comparing device is connected with process data library component, output is connected with alarm, process data library component is connected with data relay device 3, and receive and preserve data acquisition unit 1 gather process data.The process data that comparing device calling technological database component is preserved, and by it and set point comparison, judge whether its deviation relative to set point is less than threshold value, alarm is used for being greater than threshold value alarm in deviation.
Process data library component and video server 5 can store process data and the video data that factory in half a year manufactures cable process respectively.
Control centre also comprises WEB service assembly 6, and WEB service assembly 6 is connected with main control server 4 and video server 5 respectively, for sending process data and video data to remote computing device 8.
Claims (5)
1. the power cable production process based on Internet technology and quality supervision system, it is characterized in that, comprise data relay device, control centre, for gathering the data acquisition unit of process data in cable three-layer co-extruded technique and the high definition camera device for gathering video data in cable cabling technique, one end of described data relay device is connected with cable craft data acquisition unit and video data acquiring device respectively, and the other end is connected with control centre.
2. a kind of power cable production process based on Internet technology according to claim 1 and quality supervision system, it is characterized in that, described data acquisition unit is connected with the main control system of insulated wire cores three layer coextruding device.
3. a kind of power cable production process based on Internet technology according to claim 1 and quality supervision system, it is characterized in that, described control centre comprises main control server and video server, described video server is connected with data relay device, and described main control server is connected with data relay device.
4. a kind of power cable production process based on Internet technology according to claim 3 and quality supervision system, it is characterized in that, described main control server comprises:
Process data library component, is connected with data relay device;
Comparing device, is connected with process data library component;
Alarm, is connected with comparing device.
5. a kind of power cable production process based on Internet technology according to claim 3 and quality supervision system, it is characterized in that, described control centre also comprises WEB service assembly, and described WEB service assembly is connected with main control server and video server respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520691081.4U CN205016717U (en) | 2015-09-08 | 2015-09-08 | System is made to power cable production process and quality prison based on internet technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520691081.4U CN205016717U (en) | 2015-09-08 | 2015-09-08 | System is made to power cable production process and quality prison based on internet technology |
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| CN205016717U true CN205016717U (en) | 2016-02-03 |
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| CN201520691081.4U Active CN205016717U (en) | 2015-09-08 | 2015-09-08 | System is made to power cable production process and quality prison based on internet technology |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114530290A (en) * | 2022-03-01 | 2022-05-24 | 四川通胜电缆集团有限公司 | Cable manufacture informatization visual system |
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2015
- 2015-09-08 CN CN201520691081.4U patent/CN205016717U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114530290A (en) * | 2022-03-01 | 2022-05-24 | 四川通胜电缆集团有限公司 | Cable manufacture informatization visual system |
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