CN110297476A - A kind of intelligent PI C control system based on cable production control - Google Patents
A kind of intelligent PI C control system based on cable production control Download PDFInfo
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- CN110297476A CN110297476A CN201910673133.8A CN201910673133A CN110297476A CN 110297476 A CN110297476 A CN 110297476A CN 201910673133 A CN201910673133 A CN 201910673133A CN 110297476 A CN110297476 A CN 110297476A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 73
- 238000012545 processing Methods 0.000 claims abstract description 31
- 238000011156 evaluation Methods 0.000 claims abstract description 30
- 238000012544 monitoring process Methods 0.000 claims abstract description 11
- 238000004891 communication Methods 0.000 claims description 13
- 238000009413 insulation Methods 0.000 claims description 10
- 238000005516 engineering process Methods 0.000 claims description 9
- 230000002159 abnormal effect Effects 0.000 claims description 8
- 239000004020 conductor Substances 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 3
- 230000008054 signal transmission Effects 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 17
- 239000010410 layer Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
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- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses a kind of intelligent PI C control systems based on cable production control, including acquisition module, processing module, data memory module, evaluation module, warning module and execution module；The output end of the acquisition module is connected with the input terminal of the processing module, and the processing module is bi-directionally connected with the data memory module and the evaluation module respectively.The utility model has the advantages that passing through integrated acquisition module and evaluation module and warning module and execution module, realize cable production automation production monitoring, not only reduce enterprise's production cost, and improve production safety coefficient, furthermore judge whether its threshold values exception and judges automatically out whether meet related process index in cable production process by cable manufacturing process real time data information and video image data information of the evaluation module to acquisition, and alerted and reminded to the project indicator is not met, reduce error caused by artificial judgment.
Description
Technical field
The present invention relates to cable production monitoring technical fields, it particularly relates to a kind of intelligence based on cable production control
It can PIC control system.
Background technique
Wire and cable is to transmit electric (magnetic) energy, information and the wire product for realizing electromagnetic energy conversion.The electric wire electricity of broad sense
Cable is also referred to simply as cable, and the cable of narrow sense refers to insulated cable, it may be defined as: the aggregate consisted of following parts；One
Or the clad that a plurality of insulated core and each may have, total protective layer and outer jacket, cable can also have additional
The conductor not insulated.
Power cable quality of production prison, which is made, generally includes witness production line production process and conventional delivery test project, leads to
Normal production line production process includes the three-layer co-extruded technique of insulated wire cores, copper strips around-packing technology, cabling process, armoured process and sheath
Extrusion process etc.；Delivery test project generally includes insulation and jacket thickness, conductor resistance, partial discharge test and pressure resistance examination
It tests.It is limited to state of the art, engineer can only be sent to carry out in-factory supervision at cables manufacturing scene.Engineer often can only be
Prison is carried out in single process point to make；And cable production line often 24 hour operation after powering, engineer, which is made, this requires prison carries out
Shift work, it is time-consuming and laborious.Engineer's supervisor is sent to require professional knowledge background with higher and stronger again simultaneously
Sense of responsibility.
Therefore, a kind of intelligent PI C control system based on cable production control is needed.
For the problems in the relevant technologies, currently no effective solution has been proposed.
Summary of the invention
For the problems in the relevant technologies, the purpose of the present invention is to propose to a kind of intelligent PI C based on cable production control
Control system realizes cable production automation by integrated acquisition module and evaluation module and warning module and execution module
Production monitoring not only reduces enterprise's production cost, and improves production safety coefficient, furthermore by evaluation module to acquisition
Cable manufacturing process real time data information and video image data information judge whether its threshold values exception and judges automatically
Whether meet related process index in cable production process out, and alerted and reminded to the project indicator is not met, reduces
Error caused by artificial judgment, to overcome above-mentioned technical problem present in existing the relevant technologies.
The technical scheme of the present invention is realized as follows:
A kind of intelligent PI C control system based on cable production control, including the storage of acquisition module, processing module, data
Module, evaluation module, warning module and execution module；
The output end of the acquisition module is connected with the input terminal of the processing module, the processing module respectively with institute
State data memory module and the evaluation module be bi-directionally connected, the output end of the processing module respectively with the warning module
Input terminal is connected with the input terminal of the execution module, wherein；
The acquisition module, for acquiring cable manufacturing process real time data information and video image data information；
The processing module, for handling data information；
The data memory module, for establishing cable manufacturing process comparing library and establishing real-time data memory day
Will；
The evaluation module, for by when data information be compared with cable manufacturing process comparing library and judge its valve
Whether value is abnormal；
The warning module judges to carry out early warning when its threshold values exception for the evaluation module；
The execution module judges promptly make matching unit when its threshold values exception for the evaluation module
It is dynamic；
Acquisition module acquisition cable manufacturing process real time data and video image data and by data information transfer
To the processing module, the processing module establishes cable by the data information obtained and the data memory module and produces work
Skill comparing library carries out judging whether its threshold values is abnormal, carries out by the warning module to judgement by the evaluation module
Early warning is carried out when threshold values exception, the execution module judges to carry out carrying out emergency braking to matching unit when its threshold values exception.
Further, the acquisition module include industrial data information collection and video image information acquisition, wherein；
The industrial data information collection includes insulating layer average thickness, insulating layer thinnest part thickness, insulating layer thickness
Thickness, the average thickness of insulation eccentricity degree and conductor shield, conductor shield thinnest part thickness and insulation screen
Average thickness, insulation screen thinnest part thickness, core outer diameter and cross-head temperature, core cooling section temperature；
The video image information acquisition includes production equipment real-time live image/video information.
It further, further include communication module and monitoring center, the communication module is connect with the processing module, described
Monitoring center and the communication module carry out signal transmission, and the processing module is by the way that characteristic information to be transmitted in the monitoring
The heart, the monitoring center carry out lower teletype command by its characteristic information and execution module are cooperated to complete instruction.
Beneficial effects of the present invention:
1, the present invention realizes cable production by integrated acquisition module and evaluation module and warning module and execution module
Automated production monitoring not only reduces enterprise's production cost, and improves production safety coefficient, furthermore passes through evaluation module pair
The cable manufacturing process real time data information and video image data information of acquisition judge its threshold values it is whether abnormal and from
It is dynamic to judge whether meet related process index in cable production process, and alerted and reminded to the project indicator is not met,
Reduce error caused by artificial judgment.
2, the present invention realizes the condition of production and quality feelings of long-range monitoring cable product by communication module and monitoring center
Condition, it is not necessary to send other in-factory supervision of technology, while compared to solely by the way of parametrization process data acquisition, Ke Yigeng
Add comprehensively, so that prison is made process more efficient.
Detailed description of the invention
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to institute in embodiment
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the invention
Example, for those of ordinary skill in the art, without creative efforts, can also obtain according to these attached drawings
Obtain other attached drawings.
Fig. 1 is the functional block diagram of the intelligent PI C control system according to an embodiment of the present invention based on cable production control.
In figure:
1, acquisition module；2, processing module；3, data memory module；4, evaluation module；5, warning module；6, mould is executed
Block；7, communication module；8, monitoring center.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art's every other embodiment obtained belong to what the present invention protected
Range.
According to an embodiment of the invention, providing a kind of intelligent PI C control system based on cable production control.
Embodiment one
As shown in Figure 1, the embodiment of the present invention one are as follows:
A kind of intelligent PI C control system based on cable production control, including acquisition module 1, processing module 2, data are deposited
Store up module 3, evaluation module 4, warning module 5 and execution module 6；
The output end of the acquisition module 1 is connected with the input terminal of the processing module 2, and the processing module 2 is distinguished
Be bi-directionally connected with the data memory module 3 and the evaluation module 4, the output end of the processing module 2 respectively with it is described pre-
The input terminal of alert module 5 is connected with the input terminal of the execution module 6, wherein；
The acquisition module 1, for acquiring cable manufacturing process real time data information and video image data information；
The processing module 2, for handling data information；
The data memory module 3, for establishing cable manufacturing process comparing library and establishing real-time data memory
Log；
The evaluation module 4, for by when data information be compared with cable manufacturing process comparing library and judge it
Whether threshold values is abnormal；
The warning module 5 judges to carry out early warning when its threshold values exception for the evaluation module 4；
The execution module 6 judges to carry out when its threshold values exception to carry out matching unit urgent for the evaluation module 4
Braking；
The acquisition module 1 acquires cable manufacturing process real time data and video image data and by data information transfer
To the processing module 2, the processing module 2 establishes cable life by the data information obtained and the data memory module 3
Production. art comparing library judge by the evaluation module 4 whether its threshold values abnormal, by the warning module 5 into
Early warning is carried out when row is to decision threshold exception, the execution module 6 judges to carry out carrying out matching unit when its threshold values exception tight
Anxious braking.
With the aid of the technical scheme, pass through integrated acquisition module 1 and evaluation module 4 and warning module 5 and execution mould
Block 6 realizes cable production automation production monitoring, not only reduces enterprise's production cost, and improve production safety coefficient, this
The outer cable manufacturing process real time data information acquired by 4 Duis of evaluation module and video image data information carry out judging it
Whether threshold values exception and judges automatically out whether meet related process index in cable production process, and to not meeting the project indicator
It is alerted and is reminded, reduce error caused by artificial judgment；
Embodiment two
As shown in Figure 1, the embodiment of the present invention two are as follows:
A kind of intelligent PI C control system based on cable production control, on the basis of example 1, the acquisition module
1 acquires including industrial data information collection and video image information, wherein；
The industrial data information collection includes insulating layer average thickness, insulating layer thinnest part thickness, insulating layer thickness
Thickness, the average thickness of insulation eccentricity degree and conductor shield, conductor shield thinnest part thickness and insulation screen
Average thickness, insulation screen thinnest part thickness, core outer diameter and cross-head temperature, core cooling section temperature；
The video image information acquisition includes production equipment real-time live image/video information.
Embodiment three
As shown in Figure 1, the embodiment of the present invention three are as follows:
A kind of intelligent PI C control system based on cable production control further includes on the basis of example 2 communication mould
Block 7 and monitoring center 8, the communication module 7 are connect with the processing module 2, the monitoring center 8 and the communication module 7
Signal transmission is carried out, by the way that characteristic information is transmitted to the monitoring center 8, the monitoring center 8 passes through the processing module 2
Its characteristic information carries out lower teletype command and execution module 6 is cooperated to complete instruction.
The production feelings of long-range monitoring cable product are realized by communication module 7 and monitoring center 8 by means of above scheme
Condition and quality condition, it is not necessary to send other in-factory supervision of technology, while compared to solely using parametrization process data acquisition
Mode can make prison make process more efficient more comprehensively.
In conclusion by means of above-mentioned technical proposal of the invention, it can be achieved that following effect:
1, the present invention realizes cable by integrated acquisition module 1 and evaluation module 4 and warning module 5 and execution module 6
Production automation production monitoring not only reduces enterprise's production cost, and improves production safety coefficient, furthermore passes through assessment mould
4 pairs of the block cable manufacturing process real time data information acquired and video image data information carry out judging whether its threshold values is abnormal
And judge automatically out whether meet related process index in cable production process, and alerted and mentioned to the project indicator is not met
It wakes up, reduces error caused by artificial judgment；
2, the present invention realizes the condition of production and quality of long-range monitoring cable product by communication module 7 and monitoring center 8
Situation, it is not necessary to send other in-factory supervision of technology, while compared to solely by the way of parametrization process data acquisition, it can be with
More comprehensively, prison is made to make process more efficient.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (3)
1. a kind of intelligent PI C control system based on cable production control, which is characterized in that including acquisition module (1), processing mould
Block (2), data memory module (3), evaluation module (4), warning module (5) and execution module (6)；
The output end of the acquisition module (1) is connected with the input terminal of the processing module (2), the processing module (2) point
It is not bi-directionally connected with the data memory module (3) and the evaluation module (4), the output end difference of the processing module (2)
It is connected with the input terminal of the input terminal of the warning module (5) and the execution module (6), wherein；
The acquisition module (1), for acquiring cable manufacturing process real time data information and video image data information；
The processing module (2), for handling data information；
The data memory module (3), for establishing cable manufacturing process comparing library and establishing real-time data memory day
Will；
The evaluation module (4), for by when data information be compared with cable manufacturing process comparing library and judge its valve
Whether value is abnormal；
The warning module (5) judges to carry out early warning when its threshold values exception for the evaluation module (4)；
The execution module (6) judges to carry out when its threshold values exception to carry out matching unit urgent for the evaluation module (4)
Braking；
The acquisition module (1) acquisition cable manufacturing process real time data and video image data and by data information transfer extremely
The processing module (2), the processing module (2) establish electricity by the data information obtained and the data memory module (3)
Cable production technology comparing library carries out judging whether its threshold values is abnormal, passes through the early warning mould by the evaluation module (4)
Block (5) carries out early warning when carrying out to decision threshold exception, the execution module (6) judges set matching when its threshold values exception
It is standby to carry out emergency braking.
2. a kind of intelligent PI C control system based on cable production control according to claim 1, which is characterized in that institute
State acquisition module (1) include industrial data information collection and video image information acquisition, wherein；
The industrial data information collection include insulating layer average thickness, insulating layer thinnest part thickness, insulating layer thickness thickness,
The average thickness of insulation eccentricity degree and conductor shield, conductor shield thinnest part thickness and insulation screen are averaged
Thickness, insulation screen thinnest part thickness, core outer diameter and cross-head temperature, core cooling section temperature；
The video image information acquisition includes production equipment real-time live image/video information.
3. a kind of intelligent PI C control system based on cable production control according to claim 1, which is characterized in that also
Including communication module (7) and monitoring center (8), the communication module (7) connect with the processing module (2), in the monitoring
The heart (8) and the communication module (7) carry out signal transmission, and the processing module (2) is by being transmitted to the prison for characteristic information
Control center (8), the monitoring center (8) carry out lower teletype command by its characteristic information and execution module (6) are cooperated to complete instruction.
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| CN201910673133.8A CN110297476A (en) | 2019-07-24 | 2019-07-24 | A kind of intelligent PI C control system based on cable production control |
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| CN201910673133.8A CN110297476A (en) | 2019-07-24 | 2019-07-24 | A kind of intelligent PI C control system based on cable production control |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110458157A (en) * | 2019-10-14 | 2019-11-15 | 江西太平洋电缆集团有限公司 | A kind of power cable production process intelligent monitor system |
| CN111445103A (en) * | 2020-02-25 | 2020-07-24 | 国网河南省电力公司电力科学研究院 | Power transmission cable production quality management feedback system based on industrial internet |
| CN111688054A (en) * | 2020-06-06 | 2020-09-22 | 南漳富元鼎航空器材配件有限公司 | Integrated rubber mixing system |
| CN117710901A (en) * | 2024-02-02 | 2024-03-15 | 鲁能泰山曲阜电缆有限公司 | Cable manufacture abnormality detection system based on machine vision |
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| CN110458157A (en) * | 2019-10-14 | 2019-11-15 | 江西太平洋电缆集团有限公司 | A kind of power cable production process intelligent monitor system |
| CN111445103A (en) * | 2020-02-25 | 2020-07-24 | 国网河南省电力公司电力科学研究院 | Power transmission cable production quality management feedback system based on industrial internet |
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Application publication date: 20191001 |