CN110297476A - A kind of intelligent PI C control system based on cable production control - Google Patents

A kind of intelligent PI C control system based on cable production control Download PDF

Info

Publication number
CN110297476A
CN110297476A CN201910673133.8A CN201910673133A CN110297476A CN 110297476 A CN110297476 A CN 110297476A CN 201910673133 A CN201910673133 A CN 201910673133A CN 110297476 A CN110297476 A CN 110297476A
Authority
CN
China
Prior art keywords
module
acquisition
cable
data information
processing module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910673133.8A
Other languages
Chinese (zh)
Inventor
闵志良
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianchang Haina Electric Co Ltd
Original Assignee
Tianchang Haina Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianchang Haina Electric Co Ltd filed Critical Tianchang Haina Electric Co Ltd
Priority to CN201910673133.8A priority Critical patent/CN110297476A/en
Publication of CN110297476A publication Critical patent/CN110297476A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32368Quality control

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

The invention discloses a kind of intelligent PI C control systems based on cable production control, including acquisition module, processing module, data memory module, evaluation module, warning module and execution module;The output end of the acquisition module is connected with the input terminal of the processing module, and the processing module is bi-directionally connected with the data memory module and the evaluation module respectively.The utility model has the advantages that passing through integrated acquisition module and evaluation module and warning module and execution module, realize cable production automation production monitoring, not only reduce enterprise's production cost, and improve production safety coefficient, furthermore judge whether its threshold values exception and judges automatically out whether meet related process index in cable production process by cable manufacturing process real time data information and video image data information of the evaluation module to acquisition, and alerted and reminded to the project indicator is not met, reduce error caused by artificial judgment.

Description

A kind of intelligent PI C control system based on cable production control
Technical field
The present invention relates to cable production monitoring technical fields, it particularly relates to a kind of intelligence based on cable production control It can PIC control system.
Background technique
Wire and cable is to transmit electric (magnetic) energy, information and the wire product for realizing electromagnetic energy conversion.The electric wire electricity of broad sense Cable is also referred to simply as cable, and the cable of narrow sense refers to insulated cable, it may be defined as: the aggregate consisted of following parts;One Or the clad that a plurality of insulated core and each may have, total protective layer and outer jacket, cable can also have additional The conductor not insulated.
Power cable quality of production prison, which is made, generally includes witness production line production process and conventional delivery test project, leads to Normal production line production process includes the three-layer co-extruded technique of insulated wire cores, copper strips around-packing technology, cabling process, armoured process and sheath Extrusion process etc.;Delivery test project generally includes insulation and jacket thickness, conductor resistance, partial discharge test and pressure resistance examination It tests.It is limited to state of the art, engineer can only be sent to carry out in-factory supervision at cables manufacturing scene.Engineer often can only be Prison is carried out in single process point to make;And cable production line often 24 hour operation after powering, engineer, which is made, this requires prison carries out Shift work, it is time-consuming and laborious.Engineer's supervisor is sent to require professional knowledge background with higher and stronger again simultaneously Sense of responsibility.
Therefore, a kind of intelligent PI C control system based on cable production control is needed.
For the problems in the relevant technologies, currently no effective solution has been proposed.
Summary of the invention
For the problems in the relevant technologies, the purpose of the present invention is to propose to a kind of intelligent PI C based on cable production control Control system realizes cable production automation by integrated acquisition module and evaluation module and warning module and execution module Production monitoring not only reduces enterprise's production cost, and improves production safety coefficient, furthermore by evaluation module to acquisition Cable manufacturing process real time data information and video image data information judge whether its threshold values exception and judges automatically Whether meet related process index in cable production process out, and alerted and reminded to the project indicator is not met, reduces Error caused by artificial judgment, to overcome above-mentioned technical problem present in existing the relevant technologies.
The technical scheme of the present invention is realized as follows:
A kind of intelligent PI C control system based on cable production control, including the storage of acquisition module, processing module, data Module, evaluation module, warning module and execution module;
The output end of the acquisition module is connected with the input terminal of the processing module, the processing module respectively with institute State data memory module and the evaluation module be bi-directionally connected, the output end of the processing module respectively with the warning module Input terminal is connected with the input terminal of the execution module, wherein;
The acquisition module, for acquiring cable manufacturing process real time data information and video image data information;
The processing module, for handling data information;
The data memory module, for establishing cable manufacturing process comparing library and establishing real-time data memory day Will;
The evaluation module, for by when data information be compared with cable manufacturing process comparing library and judge its valve Whether value is abnormal;
The warning module judges to carry out early warning when its threshold values exception for the evaluation module;
The execution module judges promptly make matching unit when its threshold values exception for the evaluation module It is dynamic;
Acquisition module acquisition cable manufacturing process real time data and video image data and by data information transfer To the processing module, the processing module establishes cable by the data information obtained and the data memory module and produces work Skill comparing library carries out judging whether its threshold values is abnormal, carries out by the warning module to judgement by the evaluation module Early warning is carried out when threshold values exception, the execution module judges to carry out carrying out emergency braking to matching unit when its threshold values exception.
Further, the acquisition module include industrial data information collection and video image information acquisition, wherein;
The industrial data information collection includes insulating layer average thickness, insulating layer thinnest part thickness, insulating layer thickness Thickness, the average thickness of insulation eccentricity degree and conductor shield, conductor shield thinnest part thickness and insulation screen Average thickness, insulation screen thinnest part thickness, core outer diameter and cross-head temperature, core cooling section temperature;
The video image information acquisition includes production equipment real-time live image/video information.
It further, further include communication module and monitoring center, the communication module is connect with the processing module, described Monitoring center and the communication module carry out signal transmission, and the processing module is by the way that characteristic information to be transmitted in the monitoring The heart, the monitoring center carry out lower teletype command by its characteristic information and execution module are cooperated to complete instruction.
Beneficial effects of the present invention:
1, the present invention realizes cable production by integrated acquisition module and evaluation module and warning module and execution module Automated production monitoring not only reduces enterprise's production cost, and improves production safety coefficient, furthermore passes through evaluation module pair The cable manufacturing process real time data information and video image data information of acquisition judge its threshold values it is whether abnormal and from It is dynamic to judge whether meet related process index in cable production process, and alerted and reminded to the project indicator is not met, Reduce error caused by artificial judgment.
2, the present invention realizes the condition of production and quality feelings of long-range monitoring cable product by communication module and monitoring center Condition, it is not necessary to send other in-factory supervision of technology, while compared to solely by the way of parametrization process data acquisition, Ke Yigeng Add comprehensively, so that prison is made process more efficient.
Detailed description of the invention
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to institute in embodiment Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the invention Example, for those of ordinary skill in the art, without creative efforts, can also obtain according to these attached drawings Obtain other attached drawings.
Fig. 1 is the functional block diagram of the intelligent PI C control system according to an embodiment of the present invention based on cable production control.
In figure:
1, acquisition module;2, processing module;3, data memory module;4, evaluation module;5, warning module;6, mould is executed Block;7, communication module;8, monitoring center.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art's every other embodiment obtained belong to what the present invention protected Range.
According to an embodiment of the invention, providing a kind of intelligent PI C control system based on cable production control.
Embodiment one
As shown in Figure 1, the embodiment of the present invention one are as follows:
A kind of intelligent PI C control system based on cable production control, including acquisition module 1, processing module 2, data are deposited Store up module 3, evaluation module 4, warning module 5 and execution module 6;
The output end of the acquisition module 1 is connected with the input terminal of the processing module 2, and the processing module 2 is distinguished Be bi-directionally connected with the data memory module 3 and the evaluation module 4, the output end of the processing module 2 respectively with it is described pre- The input terminal of alert module 5 is connected with the input terminal of the execution module 6, wherein;
The acquisition module 1, for acquiring cable manufacturing process real time data information and video image data information;
The processing module 2, for handling data information;
The data memory module 3, for establishing cable manufacturing process comparing library and establishing real-time data memory Log;
The evaluation module 4, for by when data information be compared with cable manufacturing process comparing library and judge it Whether threshold values is abnormal;
The warning module 5 judges to carry out early warning when its threshold values exception for the evaluation module 4;
The execution module 6 judges to carry out when its threshold values exception to carry out matching unit urgent for the evaluation module 4 Braking;
The acquisition module 1 acquires cable manufacturing process real time data and video image data and by data information transfer To the processing module 2, the processing module 2 establishes cable life by the data information obtained and the data memory module 3 Production. art comparing library judge by the evaluation module 4 whether its threshold values abnormal, by the warning module 5 into Early warning is carried out when row is to decision threshold exception, the execution module 6 judges to carry out carrying out matching unit when its threshold values exception tight Anxious braking.
With the aid of the technical scheme, pass through integrated acquisition module 1 and evaluation module 4 and warning module 5 and execution mould Block 6 realizes cable production automation production monitoring, not only reduces enterprise's production cost, and improve production safety coefficient, this The outer cable manufacturing process real time data information acquired by 4 Duis of evaluation module and video image data information carry out judging it Whether threshold values exception and judges automatically out whether meet related process index in cable production process, and to not meeting the project indicator It is alerted and is reminded, reduce error caused by artificial judgment;
Embodiment two
As shown in Figure 1, the embodiment of the present invention two are as follows:
A kind of intelligent PI C control system based on cable production control, on the basis of example 1, the acquisition module 1 acquires including industrial data information collection and video image information, wherein;
The industrial data information collection includes insulating layer average thickness, insulating layer thinnest part thickness, insulating layer thickness Thickness, the average thickness of insulation eccentricity degree and conductor shield, conductor shield thinnest part thickness and insulation screen Average thickness, insulation screen thinnest part thickness, core outer diameter and cross-head temperature, core cooling section temperature;
The video image information acquisition includes production equipment real-time live image/video information.
Embodiment three
As shown in Figure 1, the embodiment of the present invention three are as follows:
A kind of intelligent PI C control system based on cable production control further includes on the basis of example 2 communication mould Block 7 and monitoring center 8, the communication module 7 are connect with the processing module 2, the monitoring center 8 and the communication module 7 Signal transmission is carried out, by the way that characteristic information is transmitted to the monitoring center 8, the monitoring center 8 passes through the processing module 2 Its characteristic information carries out lower teletype command and execution module 6 is cooperated to complete instruction.
The production feelings of long-range monitoring cable product are realized by communication module 7 and monitoring center 8 by means of above scheme Condition and quality condition, it is not necessary to send other in-factory supervision of technology, while compared to solely using parametrization process data acquisition Mode can make prison make process more efficient more comprehensively.
In conclusion by means of above-mentioned technical proposal of the invention, it can be achieved that following effect:
1, the present invention realizes cable by integrated acquisition module 1 and evaluation module 4 and warning module 5 and execution module 6 Production automation production monitoring not only reduces enterprise's production cost, and improves production safety coefficient, furthermore passes through assessment mould 4 pairs of the block cable manufacturing process real time data information acquired and video image data information carry out judging whether its threshold values is abnormal And judge automatically out whether meet related process index in cable production process, and alerted and mentioned to the project indicator is not met It wakes up, reduces error caused by artificial judgment;
2, the present invention realizes the condition of production and quality of long-range monitoring cable product by communication module 7 and monitoring center 8 Situation, it is not necessary to send other in-factory supervision of technology, while compared to solely by the way of parametrization process data acquisition, it can be with More comprehensively, prison is made to make process more efficient.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (3)

1. a kind of intelligent PI C control system based on cable production control, which is characterized in that including acquisition module (1), processing mould Block (2), data memory module (3), evaluation module (4), warning module (5) and execution module (6);
The output end of the acquisition module (1) is connected with the input terminal of the processing module (2), the processing module (2) point It is not bi-directionally connected with the data memory module (3) and the evaluation module (4), the output end difference of the processing module (2) It is connected with the input terminal of the input terminal of the warning module (5) and the execution module (6), wherein;
The acquisition module (1), for acquiring cable manufacturing process real time data information and video image data information;
The processing module (2), for handling data information;
The data memory module (3), for establishing cable manufacturing process comparing library and establishing real-time data memory day Will;
The evaluation module (4), for by when data information be compared with cable manufacturing process comparing library and judge its valve Whether value is abnormal;
The warning module (5) judges to carry out early warning when its threshold values exception for the evaluation module (4);
The execution module (6) judges to carry out when its threshold values exception to carry out matching unit urgent for the evaluation module (4) Braking;
The acquisition module (1) acquisition cable manufacturing process real time data and video image data and by data information transfer extremely The processing module (2), the processing module (2) establish electricity by the data information obtained and the data memory module (3) Cable production technology comparing library carries out judging whether its threshold values is abnormal, passes through the early warning mould by the evaluation module (4) Block (5) carries out early warning when carrying out to decision threshold exception, the execution module (6) judges set matching when its threshold values exception It is standby to carry out emergency braking.
2. a kind of intelligent PI C control system based on cable production control according to claim 1, which is characterized in that institute State acquisition module (1) include industrial data information collection and video image information acquisition, wherein;
The industrial data information collection include insulating layer average thickness, insulating layer thinnest part thickness, insulating layer thickness thickness, The average thickness of insulation eccentricity degree and conductor shield, conductor shield thinnest part thickness and insulation screen are averaged Thickness, insulation screen thinnest part thickness, core outer diameter and cross-head temperature, core cooling section temperature;
The video image information acquisition includes production equipment real-time live image/video information.
3. a kind of intelligent PI C control system based on cable production control according to claim 1, which is characterized in that also Including communication module (7) and monitoring center (8), the communication module (7) connect with the processing module (2), in the monitoring The heart (8) and the communication module (7) carry out signal transmission, and the processing module (2) is by being transmitted to the prison for characteristic information Control center (8), the monitoring center (8) carry out lower teletype command by its characteristic information and execution module (6) are cooperated to complete instruction.
CN201910673133.8A 2019-07-24 2019-07-24 A kind of intelligent PI C control system based on cable production control Pending CN110297476A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910673133.8A CN110297476A (en) 2019-07-24 2019-07-24 A kind of intelligent PI C control system based on cable production control

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910673133.8A CN110297476A (en) 2019-07-24 2019-07-24 A kind of intelligent PI C control system based on cable production control

Publications (1)

Publication Number Publication Date
CN110297476A true CN110297476A (en) 2019-10-01

Family

ID=68031783

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910673133.8A Pending CN110297476A (en) 2019-07-24 2019-07-24 A kind of intelligent PI C control system based on cable production control

Country Status (1)

Country Link
CN (1) CN110297476A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110458157A (en) * 2019-10-14 2019-11-15 江西太平洋电缆集团有限公司 A kind of power cable production process intelligent monitor system
CN111445103A (en) * 2020-02-25 2020-07-24 国网河南省电力公司电力科学研究院 Power transmission cable production quality management feedback system based on industrial internet
CN111688054A (en) * 2020-06-06 2020-09-22 南漳富元鼎航空器材配件有限公司 Integrated rubber mixing system
CN117710901A (en) * 2024-02-02 2024-03-15 鲁能泰山曲阜电缆有限公司 Cable manufacture abnormality detection system based on machine vision

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102059256A (en) * 2010-11-26 2011-05-18 首钢总公司 Equipment operating and process quality state monitoring system for high-speed rolling mill
CN202472348U (en) * 2011-12-06 2012-10-03 上海理工大学 Remote monitoring system of numerical control processing device
CN105140680A (en) * 2015-09-08 2015-12-09 国网上海市电力公司 Internet technology-based power cable production process and quality supervision system
CN107082334A (en) * 2017-05-16 2017-08-22 广东弘凌光电技术有限公司 A kind of Load-Carrying Equipment safe early warning guard system and method
CN108319232A (en) * 2017-12-22 2018-07-24 甘肃银光聚银化工有限公司 A kind of process abnormality alarm of consecutive production and processing system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102059256A (en) * 2010-11-26 2011-05-18 首钢总公司 Equipment operating and process quality state monitoring system for high-speed rolling mill
CN202472348U (en) * 2011-12-06 2012-10-03 上海理工大学 Remote monitoring system of numerical control processing device
CN105140680A (en) * 2015-09-08 2015-12-09 国网上海市电力公司 Internet technology-based power cable production process and quality supervision system
CN107082334A (en) * 2017-05-16 2017-08-22 广东弘凌光电技术有限公司 A kind of Load-Carrying Equipment safe early warning guard system and method
CN108319232A (en) * 2017-12-22 2018-07-24 甘肃银光聚银化工有限公司 A kind of process abnormality alarm of consecutive production and processing system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110458157A (en) * 2019-10-14 2019-11-15 江西太平洋电缆集团有限公司 A kind of power cable production process intelligent monitor system
CN111445103A (en) * 2020-02-25 2020-07-24 国网河南省电力公司电力科学研究院 Power transmission cable production quality management feedback system based on industrial internet
CN111445103B (en) * 2020-02-25 2023-01-31 国网河南省电力公司电力科学研究院 Power transmission cable production quality management feedback system based on industrial internet
CN111688054A (en) * 2020-06-06 2020-09-22 南漳富元鼎航空器材配件有限公司 Integrated rubber mixing system
CN117710901A (en) * 2024-02-02 2024-03-15 鲁能泰山曲阜电缆有限公司 Cable manufacture abnormality detection system based on machine vision
CN117710901B (en) * 2024-02-02 2024-04-26 鲁能泰山曲阜电缆有限公司 Cable manufacture abnormality detection system based on machine vision

Similar Documents

Publication Publication Date Title
CN110297476A (en) A kind of intelligent PI C control system based on cable production control
CN105140680B (en) A kind of power cable production process and quality supervision system based on Internet technology
KR101764805B1 (en) Smart line temperature monitoring alarm system
CN115296422A (en) Power cable running state monitoring and control system and method based on big data
CN110718962B (en) Monitoring system applied to power grid
CN103313036A (en) Industrial equipment operation monitoring system based on IoT (Internet of Things)
CN111192427A (en) Residual current type electrical fire monitoring method and device
CN115774162A (en) Running state monitoring system of cable joint
CN205016717U (en) System is made to power cable production process and quality prison based on internet technology
CN205408041U (en) Defeated power transformation device state monitoring system based on daisy chain topology
CN211350192U (en) Intelligent cable of embedded fiber grating array
CN114495007A (en) Substation fault point monitoring method and device
CN114690694A (en) Power equipment monitoring and early warning system and method
CN207966132U (en) A kind of building block system residual current type detector for electric fire protection
CN114123510A (en) Transformer monitoring method and system based on real-time data analysis
CN114428232A (en) Traffic radar working state self-detection method and system
CN205451897U (en) Smart cable is used in smart power grids construction
CN112436611B (en) Method, device and system for monitoring jump data of transformer substation
CN221668561U (en) Waterproof type electron wire rod
CN209168344U (en) A kind of integrated form modular terminal device
CN118353493B (en) Communication data supervision system and method based on power carrier
CN102761075A (en) Transposition device with voltage alarm function
CN202103363U (en) Transposition device with voltage alarm function
CN203397730U (en) Audio/video data power network cable
CN216253053U (en) Substation automation system

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20191001