CN205013592U - Small -size pair of power take off formula four speed gear shift transaxle - Google Patents

Small -size pair of power take off formula four speed gear shift transaxle Download PDF

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CN205013592U
CN205013592U CN201520727355.0U CN201520727355U CN205013592U CN 205013592 U CN205013592 U CN 205013592U CN 201520727355 U CN201520727355 U CN 201520727355U CN 205013592 U CN205013592 U CN 205013592U
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shaft
gear
power
power output
differential
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李军政
孙松林
谢方平
张利峰
田先民
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Hunan Agricultural University
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Hunan Agricultural University
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Abstract

小型双动力输出式四档变速驱动桥,属于农用车变速箱技术领域。本实用新型包括变速箱箱体,变速箱箱体中安装有差速器、动力输入轴、行走轮动力输出轴和工作装置动力输出轴;动力输入轴分别通过动力输出传动机构、变速传动机构驱动工作装置动力输出轴和行走轮动力输出轴旋转;变速传动机构包括二轴总成、三轴总成、离合器总成和差速器,动力输入轴连接离合器总成,动力输入轴依次连接二轴总成、三轴总成、差速器,二轴总成上设有与动力输入轴上双联齿轮组成不同传动比档位齿轮,三轴总成上连接有倒档齿轮、三轴一档齿轮、三轴传动齿轮。本实用新型一轴用来作业输出,另一输出轴用来作为换档输出,减少轴、齿轮数量,操作简单合理,结构简化。

The utility model relates to a small double power output type four-speed transmission drive axle, which belongs to the technical field of agricultural vehicle gearboxes. The utility model comprises a gearbox case, in which a differential, a power input shaft, a power output shaft of a walking wheel and a power output shaft of a working device are installed; the power input shaft is respectively driven by a power output transmission mechanism and a variable speed transmission mechanism. The power output shaft of the working device and the power output shaft of the road wheel rotate; the speed change transmission mechanism includes a two-shaft assembly, a three-shaft assembly, a clutch assembly and a differential, the power input shaft is connected to the clutch assembly, and the power input shaft is connected to the two shafts in turn Assemblies, three-shaft assemblies, and differential gears, the two-shaft assembly is equipped with gears with different transmission ratios from the dual gears on the power input shaft, and the three-shaft assembly is connected with reverse gear and three-shaft first gear Gears, three-axis transmission gears. In the utility model, one shaft is used for operation output, and the other output shaft is used for gear shift output, so that the number of shafts and gears is reduced, the operation is simple and reasonable, and the structure is simplified.

Description

小型双动力输出式四档变速驱动桥Small dual PTO four-speed transaxle

技术领域technical field

本实用新型属于农用车变速箱技术领域,尤其与一种小型双动力输出式四档变速驱动桥有关。The utility model belongs to the technical field of gearboxes for agricultural vehicles, and in particular relates to a small double power output four-speed transmission drive axle.

背景技术Background technique

目前,应用于我国南方丘陵地带的小型旋耕机、开沟机、施肥机和田园管理机械,通常采用两套变速箱,一套行走变速箱,将发动机的动力变速传递给行走轮动力输出轴,另一套是工作装置变速箱,它或从发动机、或从行走轮动力输出轴、或从行走变速箱某轴上取得动力,然后将动力输出给工作装置动力输出轴。两套变速箱结构相似,功能接近相同,虽然在一定程度上提高了通用性,但通常零件结构复杂、体积大、功能冗余,且一般工作装置的停止必然要导致行走动力输出轴同时停止,不符合操作规范,操控复杂。At present, small rotary tillers, ditchers, fertilizer spreaders and farm management machinery used in the hilly areas of southern my country usually use two sets of gearboxes and one set of travel gearboxes to transmit the power of the engine to the power output shaft of the road wheels. , the other set is the working device gearbox, which either obtains power from the engine, or from the power output shaft of the road wheel, or from a certain shaft of the travel gearbox, and then outputs the power to the power output shaft of the working device. The two sets of gearboxes are similar in structure and have nearly the same functions. Although the versatility is improved to a certain extent, the parts are usually complex in structure, large in size and redundant in function, and the stop of the general working device will inevitably lead to the simultaneous stop of the walking power output shaft. It does not meet the operating specifications and the operation is complicated.

实用新型内容Utility model content

针对上述缺陷,本实用新型的目的旨在提供一种实用且结构简单的小型双动力输出式四档变速驱动桥,可输出用于行走驱动的主动力,还输出用于作业装置的动力,同时集成了变速与驱动桥于一体。In view of the above-mentioned defects, the purpose of this utility model is to provide a practical and simple structure dual power output type four-speed transaxle, which can output the main power used for driving and the power used for operating devices, and at the same time Integrates transmission and drive axle in one.

为此,本实用新型采用以下技术方案:小型双动力输出式四档变速驱动桥,包括变速箱箱体,变速箱箱体中安装有差速器、动力输入轴、行走轮动力输出轴和工作装置动力输出轴;For this reason, the utility model adopts the following technical solutions: a small-sized double power output type four-speed transaxle, including a gearbox case, a differential, a power input shaft, a power output shaft of a road wheel and a working wheel are installed in the gearbox case. Device power output shaft;

所述的变速箱箱体上固定有换挡座,换挡杆插套在换挡座中,换挡推杆铰接在换挡杆上,换挡杆一端铰接在换挡推杆上、另一端铰接在换挡座上,换挡座上成型有沉孔,沉孔上设置钢珠和弹簧,弹簧一端置于沉孔底部,钢珠抵触于所述的换挡座,拨杆固定在换挡杆上,通过拨杆实现对行走轮动力输出轴的换挡;A shift seat is fixed on the gearbox case, the shift rod is inserted into the shift seat, the shift push rod is hinged on the shift rod, one end of the shift rod is hinged on the shift push rod, and the other end is Hinged on the shift seat, the shift seat is formed with a counterbore, a steel ball and a spring are set on the counterbore, one end of the spring is placed at the bottom of the counterbore, the steel ball is in contact with the shift seat, and the shift lever is fixed on the shift lever , realize the shifting of the power output shaft of the road wheel through the lever;

所述的动力输入轴分别通过动力输出传动机构、变速传动机构驱动所述的工作装置动力输出轴和所述的行走轮动力输出轴旋转;The power input shaft drives the power output shaft of the working device and the power output shaft of the road wheel to rotate through the power output transmission mechanism and the speed change transmission mechanism respectively;

所述的变速传动机构包括二轴总成、三轴总成、离合器总成和差速器,所述的动力输入轴连接所述的离合器总成,动力输入轴依次连接二轴总成、三轴总成、差速器,所述的二轴总成上设有与所述的动力输入轴上的双联齿轮组成不同传动比的档位齿轮,所述的三轴总成上连接有倒档齿轮、三轴一档齿轮、三轴传动齿轮。The speed change transmission mechanism includes a two-shaft assembly, a three-shaft assembly, a clutch assembly and a differential, the power input shaft is connected to the clutch assembly, and the power input shaft is connected to the two-shaft assembly, the three-shaft assembly in turn. Shaft assembly and differential, the two-shaft assembly is provided with gear gears with different transmission ratios from the duplex gear on the power input shaft, and the three-shaft assembly is connected with an inverted gear, three-axis first gear, three-axis transmission gear.

作为对上述技术方案的补充和完善,本实用新型还包括以下技术特征。As a supplement and improvement to the above technical solution, the utility model also includes the following technical features.

所述的差速器包括有差速器壳体,差速器壳体内设有十字轴,十字轴通过差速器齿轮连接有半轴齿轮,半轴齿轮连接在所述的行走轮动力输出轴的两根半轴上,差速器通过差速器上的大齿轮连接三轴总成。The differential includes a differential housing, and a cross shaft is arranged in the differential housing, and the cross shaft is connected to a side gear through a differential gear, and the side gear is connected to the power output shaft of the road wheel On the two half shafts of the differential, the differential is connected to the three-axis assembly through the large gear on the differential.

所述的三轴总成一端连接有手刹车部件。One end of the triaxial assembly is connected with a hand brake component.

所述的二轴总成和三轴总成上设有同步器总成,通过同步器总成,可以将两个接近的档位转速平缓地过度到同速,从而使得行走作业装备在换挡时更加平稳,动力转换较快。The two-axis assembly and the three-axis assembly are provided with a synchronizer assembly, through the synchronizer assembly, the speeds of two close gears can be smoothly transitioned to the same speed, so that the walking operation equipment can be shifted at the same speed. The time is more stable and the power conversion is faster.

所述的动力输入轴和工作装置动力输出轴之间设有作业中间轴,从而提高动力输入轴传递的动力。A working intermediate shaft is arranged between the power input shaft and the power output shaft of the working device, thereby increasing the power transmitted by the power input shaft.

所述的变速箱箱体通过钢板焊接成型,变速箱箱体上的孔通过线切割打孔成型。The gearbox casing is formed by welding steel plates, and the holes on the gearbox casing are punched and formed by wire cutting.

使用本实用新型可以达到以下有益效果:本实用新型将结构设计成双动力输出的农机变速箱,一轴用来作业输出,输出转速不需要变化,保持作业装置的速度稳定,另一输出轴用来作为换档输出到驱动桥,要求前进三个档和后退一个档的四档输出,在保证功能的同时减少了轴、齿轮的数量,并通过离合器结合与分离实现不改变行走动力的情况下操作工作装置的动力输出,操作简单合理,变速箱结构简化,将变速与驱动集成于一体,结构紧凑,强度增加,动力传输路线缩短,输出可靠,The utility model can achieve the following beneficial effects: the structure of the utility model is designed as a double power output agricultural machinery gearbox, one shaft is used for operation output, the output speed does not need to be changed, and the speed of the operation device is kept stable, and the other output shaft is used for It is used as a gear shift output to the drive axle, requiring three forward gears and a fourth gear output backward, which reduces the number of shafts and gears while ensuring the function, and achieves the situation of not changing the driving power through the coupling and separation of the clutch. The operation of the power output of the working device is simple and reasonable, the structure of the gearbox is simplified, the speed change and the drive are integrated, the structure is compact, the strength is increased, the power transmission route is shortened, and the output is reliable.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型的传动结构示意图。Fig. 2 is a schematic diagram of the transmission structure of the utility model.

图3为本实用新型的操作换挡结构示意图。Fig. 3 is a schematic diagram of the operation shifting structure of the utility model.

具体实施方式detailed description

下面结合附图对本实用新型的具体实施方式进行详细描述。Specific embodiments of the present utility model are described in detail below in conjunction with the accompanying drawings.

实施例:如图1~图3所示,本实用新型包括变速箱箱体1,变速箱箱体1中安装有差速器7、动力输入轴2、行走轮动力输出轴3和工作装置动力输出轴4;变速箱箱体1上固定有换挡座12,换挡杆11插套在换挡座12中,换挡推杆16铰接在换挡杆11上,换挡杆11一端铰接在换挡推杆16上、另一端铰接在换挡座12上,换挡座12上成型有沉孔,沉孔上设置钢珠14和弹簧15,弹簧15一端置于沉孔底部,钢珠抵触于所述的换挡座12,拨杆13固定在换挡杆11上,通过拨杆13实现对行走轮动力输出轴3的换挡;动力输入轴2分别通过动力输出传动机构、变速传动机构驱动工作装置动力输出轴4和行走轮动力输出轴3旋转;变速传动机构包括二轴总成5、三轴总成6、离合器总成8和差速器7,动力输入轴2连接离合器总成8,动力输入轴2依次连接二轴总成5、三轴总成6、差速器7,二轴总成5上设有与动力输入轴2上的双联齿轮组成不同传动比的档位齿轮,三轴总成6上连接有倒档齿轮、三轴一档齿轮、三轴传动齿轮。Embodiment: As shown in Figures 1 to 3, the utility model includes a gearbox case 1 in which a differential 7, a power input shaft 2, a power output shaft 3 of a road wheel and a working device power Output shaft 4; a shift seat 12 is fixed on the gearbox case 1, a shift lever 11 is inserted into the shift seat 12, a shift push rod 16 is hinged on the shift lever 11, and one end of the shift lever 11 is hinged on The upper end of the shift push rod 16 and the other end are hinged on the shift seat 12. A counterbore is formed on the shift seat 12. A steel ball 14 and a spring 15 are arranged on the counterbore. One end of the spring 15 is placed at the bottom of the counterbore. The above-mentioned shift seat 12, the shift rod 13 is fixed on the shift rod 11, and the shifting of the power output shaft 3 of the road wheel is realized through the shift rod 13; the power input shaft 2 is driven by the power output transmission mechanism and the speed change transmission mechanism respectively. The power output shaft 4 of the device and the power output shaft 3 of the road wheel rotate; the speed change transmission mechanism includes a two-axis assembly 5, a three-axis assembly 6, a clutch assembly 8 and a differential 7, and the power input shaft 2 is connected to the clutch assembly 8, The power input shaft 2 is sequentially connected to the two-axis assembly 5, the three-axis assembly 6, and the differential 7. The two-axis assembly 5 is provided with a gear gear with a different transmission ratio from the duplex gear on the power input shaft 2. The three-axis assembly 6 is connected with a reverse gear, a three-axis first gear, and a three-axis transmission gear.

进一步地,差速器7包括有差速器壳体,差速器壳体内设有十字轴,十字轴通过差速器齿轮连接有半轴齿轮,半轴齿轮连接在行走轮动力输出轴3的两根半轴上,差速器7通过差速器7上的大齿轮连接三轴总成6。Further, the differential 7 includes a differential housing, and a cross shaft is arranged in the differential housing, and the cross shaft is connected to a side gear through a differential gear, and the side gear is connected to the power output shaft 3 of the road wheel. On the two axle shafts, the differential 7 is connected to the triaxial assembly 6 through the gearwheel on the differential 7 .

进一步地,三轴总成6一端连接有手刹车部件9。Further, a hand brake component 9 is connected to one end of the triaxial assembly 6 .

作为优选地,二轴总成5和三轴总成6上设有同步器总成,通过同步器总成,可以将两个接近的档位转速平缓地过渡到同速,从而使得联合收割机在换挡时更加平稳,动力转换较快。Preferably, the two-shaft assembly 5 and the three-shaft assembly 6 are provided with a synchronizer assembly, through the synchronizer assembly, two close gear speeds can be smoothly transitioned to the same speed, so that the combine harvester It is more stable when shifting gears and the power conversion is faster.

进一步地,动力输入轴2和工作装置动力输出轴4之间设有作业中间轴10,从而提高动力输入轴2传递的动力。Further, a working intermediate shaft 10 is provided between the power input shaft 2 and the power output shaft 4 of the working device, so as to increase the power transmitted by the power input shaft 2 .

进一步优选地,变速箱箱体1通过钢板焊接成型,变速箱箱体1上的孔通过线切割打孔成型。Further preferably, the gearbox casing 1 is formed by welding steel plates, and the holes on the gearbox casing 1 are punched and formed by wire cutting.

将本实用新型的变速箱设计为有级齿轮式变速箱且为直齿圆柱齿轮传动。动力由柴油机输出通过带传动把动力输入变速箱中,一部分通过箱体里各级齿轮变速最后由驱动轮输出及作业输出。由于本实用新型要求实现多挡变速,根据齿轮变速箱的基本原理,在输入轴上设置二个滑移齿轮和一个双联滑移齿轮,拨动拨杆滑移齿轮可使其分别与二轴上的三个固定齿及作业输出轴的中间轴上的固定轮配合,获得个不同的传动比。当输入轴的滑移齿轮滑动与倒挡轴上的齿轮啮合,通过倒挡轴作为中间轴带动来二轴,即二轴齿轮以及以后的所有齿轮的旋转方向改变,使驱动轮反转实现后退。The gearbox of the present utility model is designed as a stepped gear gearbox and is driven by spur gears. The power is output by the diesel engine and input to the gearbox through the belt transmission, and part of it is shifted through the various gears in the box, and finally output by the driving wheel and the operation output. Since the utility model requires the realization of multi-block speed change, according to the basic principle of the gear box, two sliding gears and a double-linked sliding gear are set on the input shaft, and the sliding gear of the toggle lever can be connected to the two shafts respectively. The three fixed teeth on the gear and the fixed gear on the intermediate shaft of the work output shaft cooperate to obtain different transmission ratios. When the sliding gear of the input shaft slides and meshes with the gear on the reverse gear shaft, the reverse gear shaft acts as an intermediate shaft to drive the two shafts, that is, the rotation direction of the two shaft gears and all subsequent gears changes, so that the driving wheel reverses to achieve backward .

本实用新型将结构改编成双动力输出的农机变速箱,一轴用来作业输出,输出转速不需要变化,另一输出轴用来作为换档输出,要求前进三个档和后退一个档的四档输出,在保证功能的同时减少了轴、齿轮的数量,并通过离合器结合与分离实现不改变行走动力的情况下操作工作装置的动力输出,操作简单合理,变速箱结构简化。The utility model adapts the structure into a double power output agricultural machinery gearbox. One shaft is used for operation output, and the output speed does not need to be changed. The gear output reduces the number of shafts and gears while ensuring the function, and realizes the power output of operating the working device without changing the walking power through the coupling and separation of the clutch. The operation is simple and reasonable, and the structure of the gearbox is simplified.

以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (6)

1. small double-power output type four-speed gear shift ransaxle, comprise gear box (1), it is characterized in that: differential mechanism (7), power input shaft (2), road wheel pto=power take-off (3) and equipment pto=power take-off (4) are installed in described gear box (1);
Described gear box (1) is fixed with gearshift seat (12), gear level (11) sleeve is in gearshift seat (12), gearshift push rod (16) is hinged on gear level (11), gear level (11) one end is hinged in gearshift push rod (16), the other end is hinged in gearshift seat (12), gearshift seat (12) forms counterbore, counterbore sets gradually steel ball (14) and spring (15), spring (15) one end is placed in counterbore base, steel ball contacts at described gearshift seat (12), driving lever (13) is fixed on gear level (11), the gearshift to road wheel pto=power take-off (3) is realized by driving lever (13),
Equipment pto=power take-off (4) described in described power input shaft (2) drives respectively by power output transmission mechanism, variable transmission mechanism and described road wheel pto=power take-off (3) rotate;
Described variable transmission mechanism comprises two axle assemblies (5), three axle assemblies (6), clutch assembly (8) and described differential mechanism (7), clutch assembly (8) described in described power input shaft (2) connects, power input shaft (2) connects two axle assemblies (5) successively, three axle assemblies (6), differential mechanism (7), described two axle assemblies (5) are provided with the shifting gear forming different drive ratios with the duplicate gear on described power input shaft (2), described three axle assemblies (6) are connected with reverse gear, three one grade, axle gears, three shaft transmission gears.
2. small double-power output type four-speed gear shift ransaxle according to claim 1, it is characterized in that: described differential mechanism (7) includes differential casing, cross axle is provided with in differential casing, cross axle is connected with differential gear by differential gear, differential gear is connected on two semiaxis of described road wheel pto=power take-off (3), three axle assemblies (6) described in differential mechanism (7) is connected by the gearwheel on differential mechanism (7).
3. small double-power output type four-speed gear shift ransaxle according to claim 2, is characterized in that: described three axle assemblies (6) one end is connected with hand brake parts (9).
4. small double-power output type four-speed gear shift ransaxle according to claim 3, is characterized in that: described two axle assemblies (5) and three axle assemblies (6) are provided with synchronizer assembly.
5. small double-power output type four-speed gear shift ransaxle according to claim 4, is characterized in that: be provided with operation jack shaft (10) between described power input shaft (2) and equipment pto=power take-off (4).
6. small double-power output type four-speed gear shift ransaxle according to claim 5, is characterized in that: described gear box (1) is shaping by Plate Welding, and the hole on gear box (1) is by Linear cut drilling forming.
CN201520727355.0U 2015-09-18 2015-09-18 Small -size pair of power take off formula four speed gear shift transaxle Withdrawn - After Issue CN205013592U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105179609A (en) * 2015-09-18 2015-12-23 湖南农业大学 Small double-power output type four-gear speed changing drive axle
CN114962594A (en) * 2022-05-27 2022-08-30 重庆智耕机械有限公司 Be applied to gearbox structure of miniature four-wheel drive rural area supervisor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105179609A (en) * 2015-09-18 2015-12-23 湖南农业大学 Small double-power output type four-gear speed changing drive axle
CN105179609B (en) * 2015-09-18 2017-08-25 湖南农业大学 Small double-power output type four-speed gear shift drive axle
CN114962594A (en) * 2022-05-27 2022-08-30 重庆智耕机械有限公司 Be applied to gearbox structure of miniature four-wheel drive rural area supervisor

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