CN205011659U - Tower granulation production compound fertilizer top of tower automatic production equipment - Google Patents
Tower granulation production compound fertilizer top of tower automatic production equipment Download PDFInfo
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- CN205011659U CN205011659U CN201520711255.9U CN201520711255U CN205011659U CN 205011659 U CN205011659 U CN 205011659U CN 201520711255 U CN201520711255 U CN 201520711255U CN 205011659 U CN205011659 U CN 205011659U
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Abstract
The utility model discloses a tower granulation production compound fertilizer top of tower automatic production equipment, include: the tower body of controller control, tower body be including subtotal underground base on the ground, and ground top is including fixed setting the in proper order from top to bottom: storage silo, measurement ingredient modules, production module, controller, granulation equipment, shale shaker and feeding back weight measrue equipment are equipped with the lifting machine between feeding back weight measrue equipment and the storage silo, it carries the module and corresponds the conveyor belt who connects the setting with it to be equipped with the material in the storage silo, the material carries the module to include a plurality of material feeding mouths, and measurement ingredient modules's first, second and third storage hopper are connected respectively to the output of material feeding mouth through conveyor belt, production module is equipped with the shale shaker including dissolving tank, the firsts and seconds mixing tank of establishing ties, granulation equipment below, and shale shaker and feeding back weight measrue equipment, lifting machine and storage silo are connected. The utility model discloses can realize the full automatization operation to can improve granulation product quality.
Description
Technical field
The utility model relates to composite fertilizer production field, particularly relates to a kind of producing compound fertilizer by high tower granulating tower top automatic producing device.
Background technology
Melt tower granulation method is produced urea-base compound fertilizer technology and is had years of researches and production experience in developed country, though domestic late to the starting of this technology, but because it has: 1, technical process is short, 2, heat exhaustion is low, 3, investment cost is low, 4, quality product is high, and 5, the advantage such as environmental benefit is good, be thus used widely rapidly.At present; to be constructed and put into operation although domestic and a lot of at the equipment built, plan to build; but tower top controls mostly to rest on the manual stage; especially opening, shutting down and changing the line of production in process, quantitatively do not carrying out very accurately, but relying on the working experience of operator; rough mixing match operation is carried out under high tower and rugged environment thereof; cause a large amount of returning charges, serious have impact on production efficiency, and adds the landed cost of returning charge.Cause the pure manual operations of tower top and cannot the integrated restraining factors following points of automatization:
A, each groove do not have overflow to detect, and cannot judge when overflow and carry out the synchronous charging of next material.For start: when melting molten materials spilling in groove, perfect condition is that the second material starts charging by setting formula, but real operation is the feed time that selection subjective by rule of thumb starts the second material, proportioning certainly will be caused like this to occur deviation, and the fill process starting the third material is also like this.
B, the final automatic control equipment of shortage needed for automatic operation.Changing the line of production with stopping process, relating to the process of the elementary mixed solution to one-level tempering tank.After overflow terminates, quick exhaust valve bottom melting groove, one-level tempering tank and secondary tempering tank need be opened and carry out quick granulation.
The layout of c, metering outfit is unreasonable.To shut down: when shutting down; the metering weigher of three kinds of materials stops feed simultaneously; but the material on the belt conveyor from weigher to high tower between each groove and in bucket elevator still will send in groove, and cannot ensure between this part material three to meet required proportioning.Process of changing the line of production is also like this.
D, irrational replacing process.The existing process of changing the line of production is that setting has brought, and namely with new formula, the material of original formulation in one-level, secondary tempering tank is extruded, and final formation is newly filled a prescription.Its essence of whole process is exactly the process with new formula dilution original formulation, continues about 30 minutes, and the material formula that period is extruded, between original formulation and between newly filling a prescription, be unacceptable product, and new formula is also smudgy with the stagnation point of unacceptable product.
Summary of the invention
The technical problem that the utility model mainly solves is to provide a kind of producing compound fertilizer by high tower granulating tower top automatic producing device, by rational layout, can full-automatic operation be realized, and the material proportion demand of each equipment can be ensured, improve automatic granulating quality.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: provide a kind of producing compound fertilizer by high tower granulating tower top automatic producing device, comprise: tower body, described tower body comprises over-ground part and underground foundation, described over-ground part comprises and being from top to bottom fixedly installed successively: storage bin, batching module, production module, controller, granulating equipment, vibratory screening apparatus and return material packing auger equipment, be provided with the lift connected from the bottom to top between described return material packing auger equipment and storage bin;
Be provided with mass transport module in described storage bin and be connected with corresponding with it the belt conveyor arranged;
Described mass transport module comprises multiple material feeding port, and the output terminal of described material feeding port connects the input terminus of described belt conveyor respectively, and the output terminal of described belt conveyor connects the input terminus of described batching module respectively;
Described batching module comprises the first storage hopper, the second storage hopper and the 3rd storage hopper of connecting successively;
Described production module comprises dissolving tank, one-level tempering tank and the secondary tempering tank of connecting successively;
The output terminal of described first storage hopper, the second storage hopper and the 3rd storage hopper is connected respectively the input terminus of described dissolving tank; The output terminal of described melting groove connects the input terminus of described one-level tempering tank, and the output terminal of described one-level tempering tank connects the input terminus of described secondary tempering tank; The output terminal of described secondary tempering tank connects described granulating equipment;
The below of described granulating equipment is fixedly connected with the described vibratory screening apparatus be obliquely installed, the output terminal of described vibratory screening apparatus connects the input terminus of return material packing auger equipment, the output terminal of described return material packing auger equipment connects the input terminus of described lift, and the output terminal of described lift connects the input terminus of described storage bin;
Described controller is electrically connected with the control end of the control end of the control end of the control end of the control end of the control end of the control end of described storage bin, mass transport module, belt conveyor, batching module, production module, granulating equipment, vibratory screening apparatus, the control end of return material packing auger equipment and the control end of lift respectively.
In the utility model preferred embodiment, between described batching module and production module, be provided with Blowing stopper.
In the utility model preferred embodiment, in described production module, be respectively arranged with temperature controller and sensor; Described sensor is at least one that low sensors and weighing and sensing are thought highly of.
In the utility model preferred embodiment, described controller is PLC.
In the utility model preferred embodiment, the output terminal of described storage hopper is respectively arranged with corresponding weighing balance.
In the utility model preferred embodiment, described granulating equipment is broken pelletizing machine.
In the utility model preferred embodiment, the height of the over-ground part of described tower body is 9000cm.
In the utility model preferred embodiment, the underground foundation degree of depth of described tower body is 1300cm.
In the utility model preferred embodiment, the diameter of the underground foundation of described tower body is 1200cm.
The beneficial effects of the utility model are: a kind of producing compound fertilizer by high tower granulating tower top of the utility model automatic producing device, by rational layout, can realize full-automatic operation, and can ensure the material proportion demand of each equipment, improve automatic granulating quality.The utility model can realize full-automatic operation, and can improve granulation product quality.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the utility model embodiment, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings, wherein:
Fig. 1 is the structural representation of a kind of producing compound fertilizer by high tower granulating tower top of the utility model automatic producing device.
In accompanying drawing, the mark of each parts is as follows: 1, tower body, and 2, storage bin, 3, batching module, 4, production module, 5, controller, 6, granulating equipment, 7, vibratory screening apparatus, 8, return material packing auger equipment, 9, lift.
Embodiment
Be clearly and completely described to the technical scheme in the utility model embodiment below, obviously, described embodiment is only a part of embodiment of the present utility model, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making other embodiments all obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Refer to Fig. 1, the utility model embodiment comprises:
A kind of producing compound fertilizer by high tower granulating tower top automatic producing device, comprise: tower body, described tower body comprises over-ground part and underground foundation, described over-ground part comprises and being from top to bottom fixedly installed successively: storage bin, batching module, production module, controller, granulating equipment, vibratory screening apparatus and return material packing auger equipment, be provided with the lift connected from the bottom to top between described return material packing auger equipment and storage bin;
Be provided with mass transport module in described storage bin and be connected with corresponding with it the belt conveyor arranged;
Described mass transport module comprises multiple material feeding port, and the output terminal of described material feeding port connects the input terminus of described belt conveyor respectively, and the output terminal of described belt conveyor connects the input terminus of described batching module respectively;
Described batching module comprises the first storage hopper, the second storage hopper and the 3rd storage hopper of connecting successively;
Described production module comprises dissolving tank, one-level tempering tank and the secondary tempering tank of connecting successively;
The output terminal of described first storage hopper, the second storage hopper and the 3rd storage hopper is connected respectively the input terminus of described dissolving tank; The output terminal of described melting groove connects the input terminus of described one-level tempering tank, and the output terminal of described one-level tempering tank connects the input terminus of described secondary tempering tank; The output terminal of described secondary tempering tank connects described granulating equipment;
The below of described granulating equipment is fixedly connected with the described vibratory screening apparatus be obliquely installed, the output terminal of described vibratory screening apparatus connects the input terminus of return material packing auger equipment, the output terminal of described return material packing auger equipment connects the input terminus of described lift, and the output terminal of described lift connects the input terminus of described storage bin;
Described controller is electrically connected with the control end of the control end of the control end of the control end of the control end of the control end of the control end of described storage bin, mass transport module, belt conveyor, batching module, production module, granulating equipment, vibratory screening apparatus, the control end of return material packing auger equipment and the control end of lift respectively.
Blowing stopper is provided with between described batching module and production module.
Temperature controller and sensor is respectively arranged with in described production module; Described sensor is at least one that low sensors and weighing and sensing are thought highly of.
Described controller is PLC.
The output terminal of described storage hopper is respectively arranged with corresponding weighing balance.
Described granulating equipment is broken pelletizing machine.
The height of the over-ground part of described tower body is 9000cm.
The underground foundation degree of depth of described tower body is 1300cm.
The diameter of the underground foundation of described tower body is 1200cm.
The beneficial effect of a kind of producing compound fertilizer by high tower granulating tower top of the utility model automatic producing device is:
One, by rational layout, can full-automatic operation be realized, and the material proportion demand of each equipment can be ensured;
Two, compared with traditional high tower prilling equipment, have structure and more optimize, configuration feature more flexibly, can also optimize and improve granulation quality.
The foregoing is only embodiment of the present utility model; not thereby the scope of the claims of the present utility model is limited; every utilize the utility model description to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical field, be all in like manner included in scope of patent protection of the present utility model.
Claims (9)
1. a producing compound fertilizer by high tower granulating tower top automatic producing device, it is characterized in that, comprise: tower body, described tower body comprises over-ground part and underground foundation, described over-ground part comprises and being from top to bottom fixedly installed successively: storage bin, batching module, production module, controller, granulating equipment, vibratory screening apparatus and return material packing auger equipment, be provided with the lift connected from the bottom to top between described return material packing auger equipment and storage bin;
Be provided with mass transport module in described storage bin and be connected with corresponding with it the belt conveyor arranged;
Described mass transport module comprises multiple material feeding port, and the output terminal of described material feeding port connects the input terminus of described belt conveyor respectively, and the output terminal of described belt conveyor connects the input terminus of described batching module respectively;
Described batching module comprises the first storage hopper, the second storage hopper and the 3rd storage hopper of connecting successively;
Described production module comprises dissolving tank, one-level tempering tank and the secondary tempering tank of connecting successively;
The output terminal of described first storage hopper, the second storage hopper and the 3rd storage hopper is connected respectively the input terminus of described dissolving tank; The output terminal of described melting groove connects the input terminus of described one-level tempering tank, and the output terminal of described one-level tempering tank connects the input terminus of described secondary tempering tank; The output terminal of described secondary tempering tank connects described granulating equipment;
The below of described granulating equipment is fixedly connected with the described vibratory screening apparatus be obliquely installed, the output terminal of described vibratory screening apparatus connects the input terminus of return material packing auger equipment, the output terminal of described return material packing auger equipment connects the input terminus of described lift, and the output terminal of described lift connects the input terminus of described storage bin;
Described controller is electrically connected with the control end of the control end of the control end of the control end of the control end of the control end of the control end of described storage bin, mass transport module, belt conveyor, batching module, production module, granulating equipment, vibratory screening apparatus, the control end of return material packing auger equipment and the control end of lift respectively.
2. a kind of producing compound fertilizer by high tower granulating tower top automatic producing device according to claim 1, is characterized in that, be provided with Blowing stopper between described batching module and production module.
3. a kind of producing compound fertilizer by high tower granulating tower top automatic producing device according to claim 1, is characterized in that, be respectively arranged with temperature controller and sensor in described production module; Described sensor is at least one that low sensors and weighing and sensing are thought highly of.
4. a kind of producing compound fertilizer by high tower granulating tower top automatic producing device according to claim 1, it is characterized in that, described controller is PLC.
5. a kind of producing compound fertilizer by high tower granulating tower top automatic producing device according to claim 1, is characterized in that, the output terminal of described storage hopper is respectively arranged with corresponding weighing balance.
6. a kind of producing compound fertilizer by high tower granulating tower top automatic producing device according to claim 1, it is characterized in that, described granulating equipment is broken pelletizing machine.
7. a kind of producing compound fertilizer by high tower granulating tower top automatic producing device according to claim 1, it is characterized in that, the height of the over-ground part of described tower body is 9000cm.
8. a kind of producing compound fertilizer by high tower granulating tower top automatic producing device according to claim 1, it is characterized in that, the underground foundation degree of depth of described tower body is 1300cm.
9. a kind of producing compound fertilizer by high tower granulating tower top automatic producing device according to claim 1, it is characterized in that, the diameter of the underground foundation of described tower body is 1200cm.
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CN201520711255.9U CN205011659U (en) | 2015-09-15 | 2015-09-15 | Tower granulation production compound fertilizer top of tower automatic production equipment |
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CN201520711255.9U CN205011659U (en) | 2015-09-15 | 2015-09-15 | Tower granulation production compound fertilizer top of tower automatic production equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108704577A (en) * | 2018-06-19 | 2018-10-26 | 东台德缘生物科技有限公司 | The reactor that a kind of organic and inorganic microbial bacteria is integrated |
CN114192042A (en) * | 2022-01-13 | 2022-03-18 | 安徽省思可德生物科技有限公司 | Bio-fertilizer production system |
-
2015
- 2015-09-15 CN CN201520711255.9U patent/CN205011659U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108704577A (en) * | 2018-06-19 | 2018-10-26 | 东台德缘生物科技有限公司 | The reactor that a kind of organic and inorganic microbial bacteria is integrated |
CN114192042A (en) * | 2022-01-13 | 2022-03-18 | 安徽省思可德生物科技有限公司 | Bio-fertilizer production system |
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C14 | Grant of patent or utility model | ||
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160203 Termination date: 20190915 |
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CF01 | Termination of patent right due to non-payment of annual fee |