CN105259883A - Unattended fertilizer preparation station - Google Patents
Unattended fertilizer preparation station Download PDFInfo
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- CN105259883A CN105259883A CN201510743619.6A CN201510743619A CN105259883A CN 105259883 A CN105259883 A CN 105259883A CN 201510743619 A CN201510743619 A CN 201510743619A CN 105259883 A CN105259883 A CN 105259883A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
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Abstract
本发明公开了一种无人值守配肥站,包括配肥机,在所述配肥机上分别安装有计算机、IC卡读卡器、微型打印机,以及安装在计算机上的远程监控系统,该远程监控系统通过互联网将数据传输至控制中心。因此,利用IC卡插入IC卡读卡器,通过配肥站终端的配肥管理系统会自动调取并显示IC卡中的用户、余额、预存配方信息,用户可以通过选择预存配方或自定义新配方的途径实现自助配肥操作。另外,用户可以选择定量灌装和散料直接装车两种途径输出成品。远程监控系统可实现配肥站的实时运行状态监控、数据统计以及报表的生成等功能。本发明解决了配方施肥工作长期以来“有方拿药难”的问题,省去了生产及各级经销商的环节,提高了效率、降低了成本。
The invention discloses an unattended fertilizer distributing station, which includes a fertilizer distributing machine, on which a computer, an IC card reader, a micro-printer, and a remote monitoring system installed on the computer are respectively installed. The monitoring system transmits data to the control center through the Internet. Therefore, insert the IC card into the IC card reader, and the fertilizer distribution management system at the terminal of the fertilizer distribution station will automatically retrieve and display the user, balance, and pre-stored formula information in the IC card. Users can select pre-stored formulas or customize new ones. The method of formula realizes self-service fertilizer distribution operation. In addition, users can choose two ways of quantitative filling and direct loading of bulk materials to output finished products. The remote monitoring system can realize the functions of real-time operation status monitoring, data statistics and report generation of the fertilizer distributing station. The invention solves the long-standing problem of "difficult to get the right medicine" in formula fertilization, saves the links of production and distributors at all levels, improves efficiency and reduces costs.
Description
技术领域 technical field
本发明属于肥料加工设备领域,尤其涉及一种无人值守配肥站。 The invention belongs to the field of fertilizer processing equipment, in particular to an unattended fertilizer distribution station.
背景技术 Background technique
现有的配肥设备,由输送装置把原料输送至料斗,上料装置将料斗中的原料提入计量装置,计量完成后再将原料运输至混合装置,混合完成后输出成品配方肥。能在计算机的控制下自行完成上述配肥工序。主要应用于化肥企业及农资公司,需要专人操作,批量生产,配方比较固定,不能因地而宜。 In the existing fertilizer distribution equipment, the conveying device transports the raw materials to the hopper, and the feeding device lifts the raw materials in the hopper into the metering device. After the metering is completed, the raw materials are transported to the mixing device, and the finished formula fertilizer is output after the mixing is completed. Under the control of the computer, the above fertilizer distributing process can be completed by itself. It is mainly used in chemical fertilizer enterprises and agricultural materials companies. It needs special personnel to operate, mass production, and the formula is relatively fixed, so it cannot be adapted to the local conditions.
发明内容 Contents of the invention
为了克服现有设备的不足,本发明对原有设备的基础上进行了相应的改进,使用户可以通过选择预存配方或自定义新配方的途径实现自助配肥工作的无人值守配肥站。 In order to overcome the shortcomings of the existing equipment, the present invention makes corresponding improvements on the basis of the original equipment, so that the user can realize the unattended fertilizer distribution station for self-service fertilizer distribution by selecting a pre-stored formula or customizing a new formula.
本发明的技术解决方案是:一种无人值守配肥站,包括配肥机,在所述配肥机上分别安装有计算机、IC卡读卡器、微型打印机,以及安装在计算机上的远程监控系统,该远程监控系统通过互联网将数据传输至控制中心。 The technical solution of the present invention is: an unattended fertilizer distributing station, including a fertilizer distributing machine, a computer, an IC card reader, a micro-printer, and a remote monitoring system installed on the computer are respectively installed on the fertilizer distributing machine. system, the remote monitoring system transmits data to the control center through the Internet.
本发明中,所述配肥机上具有的投料口上安装有投料闸板及料位检测装置。 In the present invention, a feeding gate and a material level detection device are installed on the feeding port of the fertilizer distributing machine.
进一步地,所述配肥机上具有的成品仓上具有袋装成品出口和散装成品出口,在所述装袋成品出口和散装成品出口处设有控制两个出口的翻板,通过翻板气缸控制翻板的转换。 Further, the finished product bin on the fertilizer dispensing machine has a bagged finished product outlet and a bulk finished product outlet, and a flap for controlling the two outlets is provided at the bagged finished product outlet and the bulk finished product outlet, and is controlled by a flap cylinder. Conversion of the flap.
进一步地,所述配肥机上具有的原料仓上分别安装有高、低料位检测装置及仓壁振动器。 Further, the raw material bins of the fertilizer dispensing machine are respectively equipped with high and low material level detection devices and bin wall vibrators.
进一步地,远程监控系统可实现配肥站的实时运行状态监控、数据统计以及报表的生成。进一步地,用户可以通过选择预存配方或自定义新配方的 Further, the remote monitoring system can realize the real-time operation status monitoring, data statistics and report generation of the fertilizer distributing station. Further, the user can select a pre-stored formula or customize a new formula
途径实现自助配肥。 Ways to realize self-service fertilizer distribution.
本发明涉及的IC卡读卡器属外购设备,〔凯帝义电子(深圳)有限公司生产的KDM-9600型。 The IC card reader related to the present invention belongs to outsourcing equipment, [KDM-9600 type produced by Kaidiyi Electronics (Shenzhen) Co., Ltd.].
上述所涉及的计算机、微型打印机属外购设备。 The computers and micro-printers involved in the above are outsourced equipment.
本发明的有益效果是:通过安装的远程监控系统、IC卡读卡器、微型打印机,可选择定量装袋灌装和散料直接装车两种途径输出成品。用户可以通过选择预存配方或自定义新配方的途径实现自助配肥工作。远程监控系统可实现配肥站的实时运行状态监控、数据统计以及报表的生成等功能。当投料仓处的料位检测检测到缺料信号后,会发出预警信号,信号会通过远程监控系统传输至控制中心。料仓上安装有高、低料位检测,当料仓中的物料低于设定值时低料位检测检测到信号。入料口的闸板接收到上料信号后会自动打开,物料经由提升机提升至原料仓。当原料仓中料位高度高料位检测装置位置时,停止加料,入料口闸门收到信号后关闭。 The beneficial effects of the invention are: through the installed remote monitoring system, IC card reader, and micro-printer, two ways of quantitative bag filling and bulk material direct loading can be selected to output finished products. Users can realize self-service fertilizer distribution by choosing a pre-stored formula or customizing a new formula. The remote monitoring system can realize the functions of real-time operation status monitoring, data statistics and report generation of the fertilizer distributing station. When the material level detection at the feeding bin detects a material shortage signal, an early warning signal will be issued, and the signal will be transmitted to the control center through the remote monitoring system. The silo is equipped with high and low material level detection. When the material in the silo is lower than the set value, the low material level detection detects a signal. The gate of the material inlet will automatically open after receiving the material loading signal, and the material will be lifted to the raw material bin through the elevator. When the material level in the raw material bin is higher than the position of the material level detection device, the feeding is stopped, and the gate of the material inlet is closed after receiving the signal.
附图说明 Description of drawings
图1为本发明的主视图; Fig. 1 is the front view of the present invention;
图2为本发明的右视图; Fig. 2 is the right view of the present invention;
图3为图1的俯视图; Fig. 3 is the top view of Fig. 1;
图4为图1主控制箱图。 Fig. 4 is a diagram of the main control box in Fig. 1 .
具体实施方式 detailed description
下面将结合附图实施例,对本发明作进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1至图4所示的一种无人值守配肥站,包括配肥机,该配肥机具有一提升机4,及提升机4顶部设置的出料口5,所述提升机4上绞接一投料口3,该投料口3上设有投料口闸门1和料位检测装置2,位于出料口5下方装有原料仓7,该原料仓7上分别设有仓壁振动器8和、原料仓高料位检测6和原料仓低料位检测9,所述原料仓7出口设有给料皮带10,及独立安装在给料皮带下面的皮带电子计量秤11,与皮带电子计量秤11相对应的下方依次设有混合装置12、缓冲成品仓13,位于缓冲成品仓13出口处装有夹袋装置14,对应夹袋装置14下面设有缝包输送机20,及位于缝包输送机20一侧的封口机19。本发明中的缓冲成品仓13有两个出口,即定量的袋装成品出口和直接装车的散装成品出口23,所述袋装成品出口和散装成品出口处设有控制两个出口的翻板21,通过翻板气缸22控制翻板21的转换。本发明具有一主控制箱15,在所述主控制箱15上分别设有计算机16,及其上设置的远程监控系统(图中未示意)、IC卡读卡器17和打印机18。 A kind of unattended fertilizer distributing station as shown in Fig. 1 to Fig. 4, comprises fertilizer distributing machine, and this fertilizer distributing machine has a hoist 4, and the discharge outlet 5 that hoist 4 top is arranged, described hoist 4 A feeding port 3 is hinged on the top, and the feeding port 3 is provided with a feeding port gate 1 and a material level detection device 2, and a raw material bin 7 is installed below the feeding port 5, and the raw material bin 7 is respectively equipped with a bin wall vibrator 8 and, raw material bin high material level detection 6 and raw material bin low material level detection 9, the outlet of the raw material bin 7 is provided with a feeding belt 10, and a belt electronic weighing scale 11 independently installed under the feeding belt, connected with the belt electronic Below the measuring scale 11, a mixing device 12 and a buffer finished product warehouse 13 are arranged in turn, and a bag clamping device 14 is installed at the outlet of the buffer finished product warehouse 13, and a seaming bag conveyor 20 is arranged below the corresponding bag clamping device 14, and a sewing machine located at the seam Sealer 19 on the bag conveyor 20 side. The buffer finished product warehouse 13 in the present invention has two outlets, that is, the quantitative bagged finished product outlet and the bulk finished product outlet 23 for direct loading. The outlet of the bagged finished product and the bulk finished product outlet are provided with flaps to control the two outlets 21, the conversion of the flap 21 is controlled by the flap cylinder 22. The present invention has a main control box 15 on which a computer 16, a remote monitoring system (not shown in the figure), an IC card reader 17 and a printer 18 are arranged on the main control box 15 respectively.
具体操作时,将智能IC卡插入安装在主控制箱15上的IC卡读卡器17,并输入正确的密码后,安装在计算机及远程监控系统16上的配肥站终端的配肥管理系统会自动调取并显示IC卡中的信息,包括用户信息、余额、预存配方等,用户可以通过选择预存配方或自定义新配方的途径实现自助配肥.各原料仓7中的物料经给料皮带10,自动流入到皮带电子计量秤11中,当皮带电子计量秤11检测到物料达到目标值时,给料皮带10停止给料,依次类推,配比完成的物料再经皮带电子计量秤11上的输送皮带送至混合装置12中进行混合,达到设定的混合时间后,物料输出至混合装置12下方的成品仓13,用户可以选择定量灌装和散料直接装车两种途径输出成品。原料仓7上安装有高、低料位检测装置6和9,当原料仓中的物料低于设定值时低料位检测装置9检测到信号后,投料口闸板1接收到安装在计算机16上的配肥管理系统输出的上料信号后自动打开,物料经由提升机4提升至原料仓7。当原料仓7中料位高度高料位检测装置6位置时,停止加料,投料口闸门1收到信号后关闭。当投料口处3的料位检测装置2检测到信号后,会发出预警信号,信号会通过安装在计算机16上的远程监控系统通过互联网将信号传输至监控中心,监控中心会根据远程监控系统反馈的情况进行合理的物料补给。 During specific operation, the smart IC card is inserted into the IC card reader 17 installed on the main control box 15, and after inputting the correct password, the fertilizer distribution management system installed on the terminal of the fertilizer distribution station on the computer and the remote monitoring system 16 It will automatically retrieve and display the information in the IC card, including user information, balance, pre-stored formula, etc., and the user can realize self-service fertilizer distribution by selecting a pre-stored formula or customizing a new formula. The materials in each raw material warehouse 7 are fed The belt 10 automatically flows into the belt electronic weighing scale 11. When the belt electronic weighing scale 11 detects that the material reaches the target value, the feeding belt 10 stops feeding, and so on, and the proportioned materials are passed through the belt electronic weighing scale 11 The conveyor belt on the top is sent to the mixing device 12 for mixing. After the set mixing time is reached, the material is output to the finished product warehouse 13 below the mixing device 12. The user can choose two ways of quantitative filling and bulk material direct loading to output the finished product . The high and low material level detection devices 6 and 9 are installed on the raw material bin 7. When the material in the raw material bin 7 is lower than the set value, the low material level detection device 9 detects the signal, and the gate plate 1 of the feeding port receives the signal installed on the computer. Automatically open after the feeding signal output by the fertilizer distribution management system on the 16, and the material is lifted to the raw material bin 7 through the hoist 4. When the material level height in the raw material bin 7 is higher than the position of the material level detection device 6, the feeding is stopped, and the feeding port gate 1 is closed after receiving the signal. When the material level detection device 2 at the feeding port 3 detects the signal, an early warning signal will be sent, and the signal will be transmitted to the monitoring center through the Internet through the remote monitoring system installed on the computer 16, and the monitoring center will feed back the signal according to the remote monitoring system. Reasonable material replenishment under the circumstances.
根据本发明构思,应当理解为本发明所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。 According to the concept of the present invention, it should be understood that the specific embodiments described in the present invention are only used to explain the present invention, and are not intended to limit the present invention.
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107479427A (en) * | 2017-09-27 | 2017-12-15 | 北京傲禾测土肥业连锁有限公司 | A kind of integrated solid fertilizer matches somebody with somebody fertile device |
| CN107564184A (en) * | 2017-09-27 | 2018-01-09 | 北京傲禾测土肥业连锁有限公司 | A kind of unattended fertilizer mixing station |
| CN107624323A (en) * | 2017-09-27 | 2018-01-26 | 北京傲禾测土肥业连锁有限公司 | A kind of Intelligent fertilizer distributing machine and its with fertile control method |
| CN107624324A (en) * | 2017-09-27 | 2018-01-26 | 北京傲禾测土肥业连锁有限公司 | A kind of fully automatic liquid fertilizer fertilizer mixing station device |
| CN107646622A (en) * | 2017-09-27 | 2018-02-02 | 北京傲禾测土肥业连锁有限公司 | A kind of portable microspray irrigation water-fertilizer integral comprehensive management apparatus |
| CN107646279A (en) * | 2017-09-27 | 2018-02-02 | 北京傲禾测土肥业连锁有限公司 | One kind matches somebody with somebody fertile device and its control method |
| CN107667827A (en) * | 2017-09-27 | 2018-02-09 | 北京傲禾测土肥业连锁有限公司 | A kind of regulated variable drip irrigation matches somebody with somebody fertile device |
| CN107711027A (en) * | 2017-09-27 | 2018-02-23 | 北京傲禾测土肥业连锁有限公司 | One kind formula chemical fertilizer storage tank blowing metering device |
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| CN107667827A (en) * | 2017-09-27 | 2018-02-09 | 北京傲禾测土肥业连锁有限公司 | A kind of regulated variable drip irrigation matches somebody with somebody fertile device |
| CN107711027A (en) * | 2017-09-27 | 2018-02-23 | 北京傲禾测土肥业连锁有限公司 | One kind formula chemical fertilizer storage tank blowing metering device |
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Application publication date: 20160120 |
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